CTC Union EcoPart i600M Installation And Maintenance Manual

CTC Union EcoPart i600M Installation And Maintenance Manual

Modulating ground source heat pump
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Installation and Maintenance Manual
CTC EcoPart i600M
Modulating ground source heat pump
Modell i608M / i612M / i616M
400V 3N~
Important!
• Read carefully before use,
keep for future reference.
• Translation of the original
instructions.
162 605 20-4 CR00685 2023-06-07

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Summary of Contents for CTC Union EcoPart i600M

  • Page 1 Installation and Maintenance Manual CTC EcoPart i600M Modulating ground source heat pump Modell i608M / i612M / i616M 400V 3N~ Important! • Read carefully before use, keep for future reference. • Translation of the original instructions. 162 605 20-4 CR00685 2023-06-07...
  • Page 2: Table Of Contents

    Electrical installation terminal blocks ......173 11.1 Cooling module ................33 22.1 High voltage ................173 11.2 Connection table for electrical components, 22.2 Communication between CTC EcoPart i600M and cooling module ................34 EcoAir / EcoPart ................. 173 11.3 Wiring diagram Relay card /1 ............35 22.3 Protection –...
  • Page 3 Removing the cooling module • Any work on the product’s cooling system should be carried out by authorised personnel only. • Close the safety switch before doing any work on the product. Disconnect the cooling module’s power Attach the two carrying handles to the cable connector and hoses.
  • Page 4 Congratulations on your new product! The complete heat pump for rock, ground or lake The CTC EcoPart i600M is a modulating heat pump which To make installation easier, especially when replacing an existing heat pump, the product is equipped with a 3-way takes heat from bedrock, ground or watercourses, and delivers it to the house’s existing heating circuit.
  • Page 5: Important To Remember

    Important to remember! Check the following points in particular at the time of delivery and installation: Transportation Recycling • Transport the heat pump to the installation • The packaging must be deposited at a recycling location before removing the packaging. Move station or with the installation engineer for the product using one of the following means: correct waste management.
  • Page 6: Safety Instructions

    Safety instructions Turn off the power with an omnipolar switch before doing any work on the product. The product must be connected to protective earth. The product is classified as IPX1. The product must not be rinsed with water. When handling the product with a hoist ring or similar device, make sure that the lifting equipment, eyebolts and other parts are not damaged.
  • Page 7: Your Home's Heating Installation

    Your home's heating installation The House Heating Curve The heating curve is the central part of the product’s control system. It is the heating curve which determines For more information on how to set the the compensated flow temperature requirements for your heating curve, see section ”Heating curve”...
  • Page 8 Appropriate Default Values During installation you can seldom achieve a precise setting for the heating curve instantly. In this case, the values given below may provide a good starting point. Radiators with small heat-emission surfaces require a higher primary flow temperature. You can adjust the gradient (heating curve gradient) for your heating system under the "Installer / Settings ...
  • Page 9 Examples of Heating Curves You can see in the diagram below how the heating curve changes with different Inclination settings. The gradient of the curve shows the temperatures that the radiators require at different outdoor temperatures. Curve Inclination Primary Flow Temperature The inclination value which is set is the primary flow temperature when the outside temperature is –15 °C.
  • Page 10 Heating Summer season Primary Flow Temperature switched off ºC All properties have internal heat gains (lamps, oven, Heating up body heat, etc.), which means that the heating can be switched off when the outdoor temperature is lower than the desired room temperature. The better insulated the house is, the earlier the heating from the heat pump can be switched off.
  • Page 11: Checklist

    Checklist The checklist must always be completed by the installation engineer If service is needed, you may be required to provide this document. • • Installation must always be carried out according to the installation and maintenance instructions. • Installation must always be carried out in a professional manner. Following installation, the unit must be inspected and functional checks performed as indicated below: Pipe installation...
  • Page 12: Technical Data

    Technical data Electrical data EP i608M EP i612M EP i616M CTC nr. 588601001 588601002 588601003 Rated electrical data 400V, 3N~, 50Hz Rated power cooling module 5.34 Rated power input 10.5 15.7 17.1 Rated current cooling module 4.82 11.7 Rated current 15.2 22.7 24.7...
  • Page 13 Brine system EP i608M EP i612M EP i616M Water volume (V) Brine system min/max temp (TS) °C -5 / +20 Brine system min/max pressure (PS) 0.2/3.0 Flow qc minimum B0/W35, ∆t = 6K 0.205 0.27 0.42 Flow qc nominal B0/W35, ∆t = 3K 0.39 0.32 0.58...
  • Page 14: Component Location Cooling Module

    Component location cooling module Compressor Evaporator Condenser Drying filter Expansion valve High pressure switch High pressure sensor Low pressure sensor Drain valve cold side/Brine Drain valve warm side/Water Brine pump Charge pump Brine in Ø28 mm (from rock) Brine out Ø28 mm (to rock) Heat carrier out (flow line) Ø22...
  • Page 15: Design

    Design The picture below shows the fundamental construction of the heat pump. Return flow, Primary flow, heating system hot water Primary flow, Return flow, heating system hot water 3-way valve Flow conditioner. Flow heater With an electric heater for additional Display unit (A1) heat.
  • Page 16: Measurements

    Measurements 39,5 39,5 39,5 103,5 103,5 103,5 91,5 Erfoderlig reshöjd (vid inskruvade ställfö 91,5 Erfoderlig reshöjd (vid inskruvade ställfötter): 1700 m Erfoderlig reshöjd (vid inskruvade ställfö Distr t Ytjäm...
  • Page 17: Refrigerant System

    Refrigerant system Brine (heat source) Drying filter Temp hot gas Refrigerant heat exchanger Water Temp brine Evaporator Low pressure sensor Temp water out Condenser High pressure sensor Temp water in Control expansion valve Compressor High pressure switch Expansion valve (electronic) Temp suction gas Delivery includes 2 x Angle connection 28x28...
  • Page 18: Pipe Installation

    Pipe installation The installation must be carried out in accordance with the applicable standards. The product must be connected to an expansion vessel in an open or closed system. Do not forget to flush the heating circuit clean before connecting. Apply all the installation settings based on the 2.
  • Page 19 7.2.6 Connection of expansion vessel (accessory) The heat pump is designed to be fitted to an 18 l closed expansion vessel. Install the expansion vessel Attach the supplied bracket to the rear panel on the inner stand. Push the bracket down so that it attaches to the stand. Insert the expansion vessel into the bracket so that the vessel’s connection is free to connect to the expansion hose.
  • Page 20 7.2.8 Diagram, circulation pumps (charge pumps) (G11) CTC EcoPart i608/612M CTC EcoPart i616M...
  • Page 21 7.2.9 Tryckfallsdiagram - varma sidan CTC EcoPart i608M / EcoPart i612M Flow [l/min] CTC EcoPart i616M Flow [l/min]...
  • Page 22: Connecting The Brine System

    Connecting the brine system The brine system, i.e. the ground collector loop, must be assembled and connected by a qualified tradesman in accordance with current regulations and design guidelines. Care must be taken to ensure that no dirt gets into the collector hoses, which must be flushed clean before being connected.
  • Page 23 8.1.1 Connection options Left-side or right-side installation Ändr. meddel. Datum Ändring Open the front panel; see the "Pipe installation" chapter. Push the "brine out" and "brine in" pipes in through the through-holes from the side. Pull out the pipes from the front while pushing in the pipes from the side.
  • Page 24 8.1.2 Valves Ft the valves as shown in the schematic diagram on the next page. To facilitate servicing of the cooling unit, shut-off valves must be fitted to both the incoming and outgoing connections. Fit bifurcated valves so that it is possible to fill and bleed the collector circuit later on.
  • Page 25: Brine System Schematic Diagram

    Brine system schematic diagram Level/expansion vessel Filler manifold Shut-off valves Filter External filling pump Mixing vessel Brine pump Evaporator Safety valve 3 bar The diagram shows the main connection for the brine system. The filling equipment is represented by the parts displayed with dashes. NB: Collector hoses must have a bleeding facility as air pockets can occur.
  • Page 26 8.2.4 Brine The brine circulates in a closed system. The fluid consists of water and antifreeze solution. Sentinel R500 & R500C are recommended for use in the Check the dirt filter brine circuit. The glycol is mixed at a concentration of slightly less than 30%, which is equivalent to fire risk class 2b and a freezing point of around –15°C.
  • Page 27 Pressure differential diagram - cold side 8.2.7 CTC EcoPart i608M Pressure drop, brine circuit side Flow [l/min] CTC EcoPart EcoPart i612M / i616M Pressure drop, brine circuit side Flow [l/min]...
  • Page 28 8.2.8 Coolant pump (G20) CTC EcoPart i608M Ändr. meddel. 25-70 180 PWM, 1x230V, 50/60 Hz ≤ CTC EcoPart i612M / EcoPart i616M 25-125 180 PWM, 1x230V, 50/60 Hz System pressur [kPa] Pump housing: ≤ Terminal box lef Nameplate 12H Flow upwards 1 Plug connectio Molex 3-pin plug No: 96777220...
  • Page 29: Electrical Installation

    Electrical installation 400V 3N~ The CTC EcoPart i600M must be connected to 400V 3N~ 50 Hz with protective earth. Supply cable (left rear) Ändr. meddel. Datum Ändring...
  • Page 30: Communication

    (control terminal block position Sc). Setting DIP switch 2 (OFF), cooling module CTC EcoPart i600M, for series connection of heat pumps. The last heat pump connected in series must be set to the ON position.
  • Page 31: Define And Address Heat Pumps In The Case Of Series Connection

    This example shows the settings that are to be made *For detailed information on all the control when the controlling product CTC EcoPart i600M (HP1) is system’s menus, see chapter "Detailed connected in series with two other heat pumps (HP2 and menu descriptions".
  • Page 32 4. Select "Current Address", press "OK" and "Up Arrow" to display "HP1". Press "OK". If the heat pump has already been renumbered, then select this number instead. Select "New Address", press "OK" and "Up Arrow" to display "HP3". Press "OK" to set the new address. The heat pump is now numbered HP3.
  • Page 33: Wiring Diagram

    11. Wiring diagram 11.1 Cooling module 588865...
  • Page 34: Connection Table For Electrical Components, Cooling Module

    11.2 Connection table for electrical components, cooling module This table indicates connections on HP control card A5 (in cooling module), see wiring diagram. Option Card Terminal block Cable Connection Designation RT-/TX- 1 (X12) Relay/main card RT+/TX+ 2 (X12) 3 (X12) Temperature sensor Discharge J4:U7 Temperature sensor Suction gas...
  • Page 35: Wiring Diagram Relay Card /1

    11.3 Wiring diagram Relay card /1 586765 3x400Vac 3x400Vac MAX SÄKRING MAX SÄKRING -W1 (589504) -W1 (589504) (EP608) 3x16A (EP608) 3x16A (EP612) 3x25A (EP612) 3x25A (EP616) 3x25A (EP616) 3x25A 400V 3N~ 50Hz 400V 3N~ 50Hz -W8 -W9 -W10 -W8 -W9 -W10 -W12 -W12 PE PE...
  • Page 36: Wiring Diagram Relay Card /2

    11.4 Wiring diagram Relay card /2 586765...
  • Page 37: Wiring Diagram Extension Card /3

    11.5 Wiring diagram Extension card /3 586765 Display Display N CARD N CARD -G40 -G40 -G14 -G14 587242401 587242401 RELAY RELAY -G13 -G13 -Y30 -Y30 RELAY RELAY -Y62 -Y62 -G42 -G42 -G32 -G32 -G30 -G30 -G31 -G31 RELAY RELAY -B14 -B14 ALARM ALARM...
  • Page 38: Wiring Diagram Relay Card /4

    11.6 Wiring diagram Relay card /4 586765 -B11 -B11 -B15 -B15 -B12 -B12 -X12 -X12 -W7 (586768) -W7 (586768)
  • Page 39: Connection Table For Electrical Components, Relay Card And Terminal Board

    11.7 Connection table for electrical components, relay card and terminal board This table indicates connections on relay card A2 or terminal board A3, see wiring diagram. Connection Designation Option Card Terminal block Cable Additional heat Relay output Additional heat, 0-3 step/0-7 step EL1A EL2A EL1A+EL2A...
  • Page 40 Connection Designation Option Card Terminal block Cable Circulation pump, DHW X6:1 G40* Phase X6:2 X6:3 Charge pump, external DHW tank X7:27 G41* Phase X7:28 X7:29 Pumps, pool X7:33 G50/G51* Phase X7:34 X7:35 Remote control, SmartGrid Remote control, SmartGrid K22/K23 Remote control, SmartGrid Remote control, SmartGrid Remote control, SmartGrid Remote control, SmartGrid...
  • Page 41 Connection Designation Option Card Terminal block Cable Sensor, DHW tank Sensor, buffer tank Return sensor, heating circuit Sensor, Flue gas Sensor, external boiler Sensor, external boiler out Room sensor 1 Room sensor 2 X5:19 B13* Room sensor 3 X5:20 X5:21 X5:22 B14* Room sensor 4...
  • Page 42: Resistances For Sensors

    11.8 Resistances for sensors NTC 3.3K NTC 22K NTC 150 Electric boiler, Primary flow, Flue gas sensor Room sensor Outdoor sensor Resistance Ω Resistance Ω Resistance Ω Temperature °C Temperature °C Temperature °C 1027 1167 1330 1522 1746 2010 2320 2690 3130 3650...
  • Page 43: First Start

    12. First start When the heat pump is delivered, the compressor is blocked to avoid it being unintentionally started. The heat pump can be installed and started before the brine circuit is put into operation. The heat pump can also be started without a fitted room sensor. The set curve will then regulate the heating.
  • Page 44: Operation And Maintenance

    14. Troubleshooting/Appropriate measures The CTC EcoPart i600M is designed to provide reliable operation and high levels of comfort, as well as a long service life. If a fault occurs, you should always contact the installer who installed your unit. If the installer believes the malfunction is due to a materials or design fault, then they will contact Enertech AB to check and rectify the issue.
  • Page 45: System

    15. System 15.1 Heating circuit The CTC EcoPart i600M can control up to four heating circuits* using room sensors – for example, two radiator circuits and two underfloor heating circuits. The required curve inclination and adjustment are set when operating outdoor sensors (B15) only.
  • Page 46 15.1.1.1 More than two heat pumps The CTC EcoPart i600M and a CTC heat pump of another model can be HP 1 connected via 3-way valves to alternate the charge between the hot water tank and the heating circuit.
  • Page 47 15.1.1.2 Prioritisation of heat pump operation When the CTC EcoPart i600M is connected to the heating circuit along with heat 8 kW 12 kW pumps of different sizes, the heat pumps are divided into two categories: small or large heat pumps. Dividing the available heat pumps into two different size categories means it is possible to change the output in small steps and in this way achieve modulating operation.
  • Page 48: Dhw

    The factory setting is 180 minutes. 15.3.1 Wood boiler In system 1, the CTC EcoPart i600M can be connected to a wood boiler. When wood-firing is started and the flue gas sensor reaches the value set in the "Installer/Settings/Additional Heat/Start Flue Gas °C"...
  • Page 49: Solar Panels

    15.4 Solar panels* Solar panels can be connected to the buffer tank, DHW system and the bedrock/ground source heating circuit via 3-way valves. When the temperature rises and the temperature difference exceeds 7°C (factory setting) between the solar panels and the DHW tank, the charge pump starts and transfers the solar heat to the DHW system.
  • Page 50: Recharging Bedrock/Ground

    15.5 Recharging bedrock/ground* A 3-way valve can be installed in the solar circuit and connected to the brine circuit (the loop in the borehole or the ground heat loop) to recharge the bedrock/ground when the DHW tank/buffer tank are fully charged (factory set at 85 °C), or when the temperature in the solar panels is not sufficiently high to charge the tank but is able to provide an addition to the brine circuit.
  • Page 51: Cooling

    15.6 Cooling* Cooling – also called “natural cooling” or “passive cooling” – exploits the free cooling found in bedrock. A bedrock/ground source heat installation is easily supplemented with a fan convector, a circulation pump, pipe and pipe parts, e.g. CTC EcoComfort. Operating costs are very low as the cold itself does not need to be produced, instead being simply transferred from the bedrock to the house.
  • Page 52: Active Cooling

    15.8 Active cooling* 15.8.1 System 4 • The CTC EcoPart i600M is connected as heat pump 1 (HP1). • Only model CTC CombiAir heat pumps can produce cooling. They are connected to a 3-way valve (Y61) in the case of a Separated heating/cooling tank.
  • Page 53 15.8.3 Electrical components The following electrical components must be installed during active cooling: Sensor (B61) in cooling tank. • Return sensor (B73). • Primary flow sensor 3 (B3) • - When separated heating/cooling, the system is controlled with (B3). 3-way valve, heating/cooling (Y61). •...
  • Page 54 System 4/5 - Heating and cooling are distributed in the same buffer tank. System 4/5 - Cooling is distributed in a separate oil tank.
  • Page 55 15.8.5 Control logic consumer page The control logic for the consumer page is described below. See the “Settings Cooling” section of the “Control system” chapter” for more information about relevant menu settings. Active cooling must be defined in the “Installer/Define/Cooling” menu in order to be activated as shown below.
  • Page 56 Primary flow temperature The minimum primary flow temperature is calculated from the value • set for the primary flow temperature at outdoor temperatures of +20 °C and +40 °C respectively. --> see the “Primary flow at outdoor temp +20 °C/+40 °C” menus. •...
  • Page 57: Detailed Menu Descriptions

    16. Detailed menu descriptions All settings can be configured directly on screen using the straightforward control unit. The large icons function as buttons on the touch display. Operational and temperature information is also displayed here. You can easily access the different menus to find information on the operation or to set individual values.
  • Page 58: Installation Wizard

    16.2 Installation wizard When starting up the system and during reinstallation (refer to the "Installer/Service" chapter), a number of system options must be selected. The dialogue boxes which will then be displayed are described below. The values shown in the menu screenshots below are only examples.
  • Page 59: Heating/Cooling

    16.3 Heating/Cooling In the menu "HC- Heating/Cooling" the following settings can be made: 16.3.1 Setpoint setting with room sensor Set the desired room temperature (set point) with the "minus" and "plus" buttons. In the example in the "HC1 Heating/Cooling" menu, the "Economy" programme and "Holiday mode"...
  • Page 60 16.3.2 Program Press the "Program" button and the heating program to be activated (”Economy”, ”Normal”, ”Comfort” or ”Custom”). It is also possible to schedule the programmes. See chapter "Installer/Settings/Heating circuit/Program" for information on how to set temperature increases/ decreases and delay times for the programs. 16.3.3 Heating curve Menu ”HC1 Heating/Cooling / HC1 Program”...
  • Page 61 16.3.5 Room temperature setting without room sensor If the room sensor is difficult to locate, if the underfloor heating system control has its own room sensor, or if you use a wood burning stove or fireplace, you can select Room sensor "No" in the "Installer/Define/Heating circuit"...
  • Page 62 16.3.7 Night reduction in temperature Night reduction means lowering the indoor temperature, either via remote control or during scheduled periods. In the menu ”HC Night reduction” menu, the periods during the week for night temperature reduction can be scheduled. The ”Night reduction” icon in the ”Heating/Cooling” menu only appears if a ”Weekly Program”...
  • Page 63: Dhw

    16.4 DHW This menu is used to set the hot water comfort level and "Extra DHW". Extra DHW The "Extra DHW" function can be activated here. When the function is activated (by setting the number of hours using the plus sign in the "Hot Water" menu), the heat pump immediately starts to produce extra DHW.
  • Page 64: Ventilation

    16.5 Ventilation If the system includes a separate ventilation unit (defined in the "Installer/Define/Ventilation" menu), one of the ventilation modes represented by the four fan symbols can be selected and the defined ventilation modes can be scheduled in the "Ventilation" menu. The exhaust fan speed (10%-100%) for the four ventilation modes ("Reduced", "Normal", "Forced"...
  • Page 65: Weekly Program

    16.6 Weekly program In a weekly program (designated "Program" in the display menus), the periods can be set for when a function should be active or inactive during the weekdays. The system does not allow certain functions to be active at the same time according to the same weekly program;...
  • Page 66 16.6.3 Editing a weekly program Go down to the first row and press "OK" to enable editing mode. Time Use the arrow keys to change the time (hours and minutes, respectively). Day by day Use the arrow keys (up arrow /down arrow) to mark active days in bold.
  • Page 67: Operation Data

    Main menu page for "Operation data" with CTC EcoPart i600M connected in series with one or more liquid-to-water heat pump(s), CTC EcoPart, and one or more air-to- water heat pump(s), CTC EcoAir.
  • Page 68 16.7.1 Operation data, Control unit The menu shows general operating data. Status Shows the different operating conditions of the system, see table below. NOTE! In a system with several heat pumps, each heat pump can have a different status. See “Status Heat pump”...
  • Page 69 16.7.2 Operation data, Heating circuit 1-* The operation values shown in the menu screenshots are only examples. Click on a heating circuit to see more detailed operation data in a new menu window. Mode Custom "Operation data, heating circuit" menu. The menu shows the current Shows the active DHW program.
  • Page 70 16.7.3 Heat pump status* This menu appears when several heat pumps have been Liquid-to-water heat pumps: defined. CTC EcoPart i600M and: Status HP On, DHW EcoPart = CTC EcoPart 400 Heat pumps (EcoAir, EcoAirM, EcoPart, EcoPartM, EcoPart EcoPartM = CTC EcoPart 600M i600M or CombiAir) may have statuses according to the table below.
  • Page 71 This menu bar is displayed depending on heat pump model. AC choke °C 75.0 Shows the temperature of the heat pump AC choke. This menu bar is displayed for liquid-to-water heat pump EcoPart 600M/EcoPart i600M. Software HP PCB 20210909 Shows the heat pump software version.
  • Page 72 The menu shows additional heat sources (E1-E3) defined in the "Installer/Define/System Type" menu. E2 is the internal additional heat (electric heater) in the CTC EcoPart i600M. This is always predefined. When additional heat is active, the lightning flash in the icon shines red.
  • Page 73 Boiler °C 79 / 24 Shows the boiler temperature and the temperature that is mixed out of the boiler. Applies to System Type 1. For status "DHW", the setpoint is shown in brackets, e.g. "24 (55)", in the following cases: DHW operating mode has been set ("Normal", •...
  • Page 74 16.7.7 Operation data, DHW Mode Comfort Shows the active DHW program. DHW tank °C 45 (55) (55) Shows the current temperature in the DHW tank and the setpoint (in brackets) for heat pump operation and during additional heat operation. When the Legionella protection function is active, "L" is displayed after the temperature values.
  • Page 75 16.7.8 Operation data, Buffer tank System status Shows the various operational statuses of the system. See table below. Temperature °C 50 (56) Shows the temperature in the buffer tank and the setpoint that the system is working to achieve. Remote control "On"...
  • Page 76 16.7.9 Operation data, Solar panels This menu is displayed if "Solar Panels" have been defined in the "Installer/Define/Solar Panels" menu. Status Charging DHW Shows status of solar panels. See table below. Outgoing temperature, solar panels °C Shows the outgoing temperature from the solar panels. Incoming temperature, solar panels °C Shows the incoming temperature to the solar panels.
  • Page 77 16.7.10 Operation data, Pool This menu is displayed if the "Pool" has been defined in the "Installer/Define/Pool" menu. Status Shows the current operating status ("On", "Blocked" or "Blocked Externally"). • "Blocked" means that pool heating has been blocked from the "Installer/Settings/Pool" menu.
  • Page 78 16.7.11 Operation data, Ventilation This menu is displayed if the "CTC EcoVent" ventilation product has been defined in the "Installer/Define/ Ventilation/EcoVent 2x" menu. For more information, see the Installation and Maintenance Manual for CTC EcoVent. Mode Reduced Shows the current ventilation mode. Setting options: Reduced / Forced / Normal / Custom.
  • Page 79 16.7.12 Operation data, El.prices This menu is displayed if ”El.prices” has been defined in the ”Installer/Define/Communication” menu. El.price mode High Indicates the current price category (”High”, ”Medium” or ”Low”). El.price/kWh SEK 7.5 Indicates the current electricity price in local currency. Menu: "Operation/El.prices".
  • Page 80: Display

    Installer This menu contains four sub-menus: • Display • Settings Define • • Service For "System Information", click the "i" button in the lower right corner of the screen in the "Installer" menu. This displays the product serial number, MAC address, Menu: "Installer".
  • Page 81 16.8.2 Language Click a flag to select the language. The language selected is highlighted with a green square. To view more language options than those shown in the menu, scroll down the page, or press the down arrow key. 16.8.3 Country Click on the ”Country”...
  • Page 82: Settings

    16.9.1 Settings Heating circuit* In the ”Settings” menu, select ”Heating circuit” and then the heating circuit to be set. Part of the "Installer /Settings/Heating Circuit" menu. Part of the "Installer/Settings/Heating Circuit/Heating Circuit 1" menu. *CTC EcoPart i600M can control up to four heating circuits.
  • Page 83 Program Press ”OK” on the ”Program” menu bar to make settings for the ”Economy”, ”Comfort” and ”Custom” heating programs. Selected programme is marked with an ”X”. To activate a heating program or set a weekly schedule, press the ”Program” button from the ”Heating/Cooling” menu.
  • Page 84 Heating curve The heating curve determines the primary flow temperature (and thus the indoor temperature) to the heating circuit at different outdoor temperatures. See chapter ”House heating curve” for more information on adjusting the heating curve. Possible choices are ”Set. heating curve”, ”Fine adjustment”, ”Active curve”...
  • Page 85 Max primary flow °C 55 (30...80) Maximum permitted temperature supplied to the respective heating circuit. Min primary flow °C Off (Off/15...65) Minimum permitted temperature supplied to the respective heating circuit. Heating, mode Auto (Auto/On/Off) Switching between heating season and summer mode can take place automatically (Auto) or a selection can be made here to set the heating to "On"...
  • Page 86 Night reduction down to °C 5 (-40...40) When the outdoor temperature is lower than this, the "Night Reduction" function stops since too much energy is consumed and it takes too long to increase the temperature again. This menu overrides remote control of "Night Reduction". Room temp reduced, Night red °C -2 (0...-30) If room sensors are installed, the "Room...
  • Page 87 SmartGrid Blocking Off (Off/On) ”On” means the heating circuit is blocked at ”High” energy price, via SmartGrid. If the outdoor temperature falls below the value set in the ”Night reduction down to °C” menu, this function is not activated. Both SmartGrid A and SmartGrid B must be defined with a remote control input for this menu to be displayed.
  • Page 88 16.9.2 Settings Heat pump* Start at degree minute -60 (-900...-30) The degree minute at which Heat Pump 1 (HP1) will start is entered here. Degree minute calculation is used only for System Types 1, 2 and 3. Start at degree minute cooling** 60 (30...900) The degree minute at which the first cold-producing heat pump 1 should start producing cold is entered here.
  • Page 89 Prio A/W °C 7 (-20...15) This temperature setting controls prioritisation during heat production between the air-to-water and liquid- to-water heat pumps if both types are connected to the system. The default value is 7 °C, which means that the air-to-water heat pump is prioritised for outside temperatures from 7 °C and warmer.
  • Page 90 16.9.3 Settings Heat pump 1-** Compressor Blocked (Permitted/Blocked) The heat pump is supplied with a blocked compressor. "Permitted" means that the compressor is allowed to start. Stop at outdoor temp °C -22 (-22...10) This menu relates to settings for the outdoor temperature at which the compressor is no longer permitted to operate.
  • Page 91 Brine pump Auto (Auto/10 days/On) After installation is complete, you can choose to run the brine pump constantly for 10 days to remove air from the system. The brine pump then enters "Auto" mode. "On" means the brine pump runs constantly. Only applies to liquid-to-water heat pumps.
  • Page 92 16.9.4 Settings Additional heat Start E1, degree minute -500 (-900...-30) This menu is used to define at how many degree minutes additional heat E1 should start to operate. Applies to System Types 1, 2 and 3. Diff E1, degree minute -100 (-300...-20) This menu is used to define the difference in degree minutes between the start and stop conditions for...
  • Page 93 Diff delay E2 60 (10...120) This menu is used to define the difference in minutes between the start and full power conditions for the electric heater. If, for example, the electric heater is started after 180 minutes of subnormal temperature, full power will be achieved after 240 minutes (for a setting of 60).
  • Page 94 Tariff EL No (Yes/No) This menu bar is displayed if an "Input" for remote control is defined for the "Tariff EL" function in the "Installer/Define/Remote Control" menu. "Yes" means the function can be activated via remote control. Read more in the "Remote Control/Tariff EL" section of the "Installer/Define"...
  • Page 95 16.9.5 Settings DHW tank The menus below are displayed if ”DHW tank” has been defined in the ”Installer/Define /DHW tank” menu. Sensor B5 measures the temperature in the DHW tank. Program DHW Available options are ”Economy”, ”Normal” and ”Comfort”. Press ”OK” to open the settings for the selected DHW program.
  • Page 96 Add. heat DHW EcoMiniEl 3 (Off/Step 1...3)) If ”Step 1-3” is selected, additional heat is active during DHW charging. If ”Off” is selected, the additional heat is blocked. Min temp °C 45 (20...55) This menu is used to specify the lowest permitted temperature in the DHW tank.
  • Page 97 DHW circ. schedule This menu displays the scheduled weekday periods when the DHW circulation pump is to run. The menu bar is displayed if: ”DHW circulation” has been defined in the • ”Installer/Define/DHW tank” menu. a ”Weekly Program” is defined for the DHW •...
  • Page 98 16.9.6 Settings Buffer tank The menu applies only to systems with a buffer tank (System Types 4-6) if "Buffer Tank" has been defined (menu: "Installer/Define /Buffer Tank". The temperature in the buffer tank is measured using sensor B6. Tank max °C 55 (20...90) Setting for preferred maximum temperature in the buffer tank.
  • Page 99 16.9.7 Settings Solar panels* dT max solar °C 7 (3...30) When the temperature difference between the solar panels and the DHW tank exceeds the set value, the charge pump on the solar panels (G30) should begin producing DHW for the DHW tank. dT min solar °C 3 (2...20) When the temperature difference between the solar...
  • Page 100 Winter mode Off (Off/On) Deactivate the "Solar test tank min" function. "Off" means only borehole charging. Flow l/min 6.0 (0.1...50.0) The flow circulating through the solar panels should be indicated here. (This can be read from the flow meter in the system unit.) The flow should be read when pump G30 is running at 100%.
  • Page 101 16.9.8 Settings Pool* Pool On (On/Blocked) Whether the pool heating should be "On" or "Blocked" is selected here. Pool temp °C 22 (20...58) The desired pool temperature is set on this menu bar. Pool diff °C 1.0 (0.2...5.0) The permitted difference between the stop and start temperature in the pool is specified here.
  • Page 102 16.9.9 Settings Cooling* Room temp. cooling °C 25.0 (10.0...30.0) Set the desired room temperature for cooling. Cooling permit. from outdoor T** Off (0...39/Off) Set the outdoor temperature from which cooling will be permitted. Active delay* 10 (1...600/Off) Delay refers to the time (minutes) before the production of cooling is allowed when there is a need for cooling.
  • Page 103 Recommended values depending on system: Radiator/Underfloor heating = 20 °C • Fan convector = 20 °C • Primary flow diff. at outdoor +20 °C** 2 (1...10) Specify how many degrees of difference is permitted between the primary flow and return temperature of the cooling flow at an outdoor temperature of 20 °C.
  • Page 104 16.9.10 Settings Communication Settings can be made here to control the product with a controlling system. 16.9.10.1 Settings Ethernet DHCP Yes (Yes/No) "Yes" enables automatic connection to the network. If "No", custom router settings (IP address, Netmask and Gateway) as well as DNS setting must be made. Menu: "Installer/Settings/Communication".
  • Page 105 16.9.10.4 Settings El. prices Ensure that "myUplink" is selected in the "Def. Communication" menu. Select "El.prices" in the "Installer/Settings/ Communication" menu to access the "Set. El.prices" menu. Price control On/Off Select "On" to show the other menu lines of the "Set. El.prices"...
  • Page 106 Days in calculation 1...10 Select the number of days on which the dynamic calculation of the electricity price will be based. Since the dynamic calculation is based on the average price per day, more days in calculation result in a more stable and reliable value.
  • Page 107 16.9.11 Settings Ventilation/EcoVent Settings for the CTC EcoVent ventilation product are made here. For more information, see the "Installation and Maintenance Manual" for CTC EcoVent. 16.9.12 Settings Current sensor These menu bars are displayed if "Current Sensor" is defined in the "Installer/Define Current Sensor" menu. In the menu, specify the phases (L1, L2 and L3) to which the current sensors have been connected.
  • Page 108 16.9.14 Settings SmartGrid schedule This menu is used to schedule the weekday periods during which the "SmartGrid" functions should be active. This schedule is repeated every week. "SmartGrid" can be used to block a function ("SG Block.") or to achieve a temperature increase during periods when the energy price is low ("SG Low") or ("SG Overcapacity").
  • Page 109: Define

    16.10 Define The "Define" menus specify which components and subsystems the system consists of. Menu: "Installer  /  Define /Remote Control". 16.10.1 Def. System type System type 2 (1/2/3/4/5/6) Select “System Type” 1-6. For more information about the six system types, see the “Pipe Installation” chapter. Additional heat (E1) Yes (Yes/No) Specify whether additional heat (E1) is connected.
  • Page 110 Heating flow during DHW (G1) No (Yes/No) If “System type” 2 or 3 has been defined: Specify if there is a need for heating flow during DHW production. This menu must be selected if pump G1 and by-pass connection are present. If "Yes", a degree minute calculation will also be performed during DHW charging.
  • Page 111 16.10.2.1 Setting the remote control function 1. Define an "Input" First, an input must be assigned to the function or functions to be controlled remotely. This is done in the "Installer/Define/Remote Control" menu. In the example, terminal block K24 is selected as the input for the "HC1 Heat Mode, Ext."...
  • Page 112 16.10.2.2 Remote control functions The "Installer/Define/Remote Control" menu defines Inputs for current remote control functions: • terminal blocks K22, K23, K24, K25. • wireless accessories in the SmartControl series (Channel 1A, 1B, 2A, 2B, 3A, 3B and so on up to 7B).
  • Page 113 HC1- Program economy/normal/comfort/custom ext. config. (Off / K22-K25  /  Channel 1A-7B /  B MS DI0-7) The program functions "Economy", "Normal" "Comfort" and "Custom" can be used to change the indoor temperature for a certain period. In the "Installer  /  Define/Remote Control" menu: • specify an "Input"...
  • Page 114 Block Pool (Off/  K 22-K25 /Channel 1A-7B /  B MS DI0-7) This function is used to block pool heating. In the "Installer  /  Define/Remote Control" menu: • specify an "Input" for the remote control Menu:  " Installer /  D efine  / Pool". function. A mode for the external control signal ("Normally Open (NO)"...
  • Page 115 DHW circulation (Off/ K22-K25  / Channel 1A-7B  /  BMS DI0-7) The function allows DHW to circulate in the pipes between the taps and the DHW tank, ensuring that the DHW is hot when the taps are opened. In the "Installer  /  Define/Remote Control" menu: •...
  • Page 116 SmartGrid A / SmartGrid B (Off/  K 22-K25 /Channel 1A-7B /  B MS DI0-7) In the "Installer  /  Define/Remote Control" menu: • specify an "Input" for the remote control function. There are three SmartGrid functions: • SmartGrid Low Price • SmartGrid Overcapacity •...
  • Page 117 Pool SmartGrid Blocking °C • (Off/−1...−50 °C) SmartGrid Low Price °C (Off/1...50 °C) • SmartGrid Overcapacity °C (Off/1...50 °C) • DHW tank/Lower tank/Upper tank SmartGrid Blocking °C (Off/−1...−50 °C) • SmartGrid Low Price °C (Off/1...30 °C) • SmartGrid Overcapacity °C (Off/1...30 °C) •...
  • Page 118 Tariff HP (1-*) (Off/ K22-K25  / Channel 1A-7B  /  BMS DI0-7) This function is used to block the heat pump during periods when the electricity rate is higher. In the "Installer  /  Define/Remote Control" menu: • specify an "Input" for the remote control function.
  • Page 119 16.10.3 Def. heating circuit Heating circuit 1-* Yes (Yes/No) Heating circuit 1 (HC1) is predefined. The rows under Heating Circuit 1 show the other definable heating circuits (HC 2-3 in the example). The heating circuits shown depend, among other things, on which heating circuits are part of the defined System Type (1-6).
  • Page 120 16.10.4 Def. Heat pump Heat pump 1-* On/Off Select a heat pump to be connected to the system and press “OK” to access the settings. Flow/level switch NC (None/NC/NO) This menu bar is displayed if an “Input” for remote control is defined for the “Flow/level switch” function in the “Installer/Define/Define Remote Control”...
  • Page 121 16.10.6 Def. DHW tank This menu bar is displayed if "System Types" 2-6 are selected in the "Installer/Define/System Type" menu ("System Type 1" does not include the DHW tank). DHW tank (B5) Yes (Yes/No) Specify whether sensor (B5) in the DHW tank is connected.
  • Page 122 16.10.9 Def. Cooling* Cooling No (Passive/No/Active) Selection “Passive” means that passive cooling is used. Selection “Active” means that the compressor produces cooling. Common Heating/Cooling** No (Yes/No) Selection “Yes” means that heating and cooling are distributed in the same heating circuit. Common Heating/Cooling buffer** Menu: "Installer/Define/Cooling".
  • Page 123 16.10.10 Def. Pool* Pool No (Yes/No) Select "Yes" to connect the pool if circulation pumps (G50) and (G51) and pool sensor (B50) are connected to the system. Block pool ext. config NO (None/NC/NO) This menu bar is displayed if an "Input" for remote control is defined for the "Block Pool"...
  • Page 124 16.10.12 Def. Solar panels* Solar panels No (Yes/No) Select "Yes" to connect solar panels if the circulation pump (G30) as well as the "In" solar panel sensor (B30) and "Out" solar panel sensor (B31) are connected to the system. Type Specify whether the solar energy heat should be supplied: DHW tank only ("Only DHW").
  • Page 125 16.10.13 Def. SMS Activate No (Yes/No) If "Yes" is selected, the menus below are displayed: Level of signal The signal strength of the reception is shown here. Phone Number 1 The first activated phone number is shown here. Phone Number 2 Menu: "Installer ...
  • Page 126: Service

    16.11 Service NB: This menu is intended for the installer only. Menu: "Installer/Service". 16.11.1 Function test From this menu, the installer can test the connection and function of separate components of the heating circuit. When this menu is activated, all control functions are stopped.
  • Page 127 16.11.1.2 Test Heat Pump* Select the heat pump (1-*) for function testing and select ”Go to Menu Test”. HP Compressor Off (On/Off) When the compressor is being function tested, the brine and charge pump are also operating so that the compressor does not trigger its pressure switches.
  • Page 128 16.11.1.5 Test DHW circ/Solar/Pool* The following pumps/valves are function tested from this menu: DHW circulation pump (G40) On (On/Off) Switches the circulation pump on and off. DHW tank pump (G41) On (On/Off) Switches the circulation pump on and off. Pump solar panel (G30) 0% (0...100) Tests the circulation pump to full speed (rpm).
  • Page 129 16.11.2 Alarm log In the alarm log, up to 500 alarms can be displayed at the same time. An alarm which reoccurs within an hour is ignored so as not to fill up the log. Click an alarm row to see more information about an alarm.
  • Page 130 16.11.6 Software update The display software can be updated either via USB drive or online. The rows are greyed out until the USB drive is installed or the display is connected to the internet. Click OK to confirm the upload. The settings are retained during updating, but the old values are overwritten by any new factory values.
  • Page 131 16.11.9 Calibration Sensor Primary flow 1 ºC (B1) 0.0 (-3.0...3.0) Correction of primary flow sensor (B1). Primary flow 2 ºC (B2) 0.0 (-3.0...3.0) Correction of primary flow sensor (B2). Primary flow 3 ºC (B3) 0.0 (-3.0...3.0) Correction of primary flow sensor (B3). Primary flow 4 ºC (B4) 0.0 (-3.0...3.0) Correction of primary flow sensor (B4).
  • Page 132: Parameter List

    17. Parameter list Fact. set. Fact. set. Heating circuit Heat pump 1- Program Economy Compressor Blocked -2.0 Stop at outdoor °C Room temp change ºC Off delay, min Charge pump % Program Comfort Cold temp limit Room temp change ºC Max RPS Off delay, min Warm temp limit...
  • Page 133 Fact. set. Fact. set. dT max bedrock °C DHW tank dT min bedrock °C Program DHW Economy/ Normal/ Solar test tank min Comfort Test frequency min -Stop temp HP °C 50/55/58 -Extra DHW stop temp °C Winter mode Start/stop diff °C Flow l/mln Protection collector Max time DHW (min)
  • Page 134: Operation And Maintenance

    It can then get cold in the rooms in other parts of the house. The room sensor can be temporarily deselected during the firing process. The CTC EcoPart i600M then provides heating to the radiators using the set heating curve, refer to the "House Heating Curve" chapter. The radiator thermostats reduce the heating supplied to the section of the house where a fire is burning.
  • Page 135: Troubleshooting/Appropriate Measures

    19. Troubleshooting/ Appropriate measures The CTC EcoPart i600M is designed to provide reliable operation and high levels of comfort, as well as a long service life. Various tips are given below which may be helpful and guide you in the event of an operational malfunction.
  • Page 136 Motor protection The CTC EcoPart i600M constantly monitors the compressor’s operating current and an alarm is triggered if the compressor is using an unusually high current. When a fault occurs, the message "Motor protect high current" is displayed.
  • Page 137: Information Messages

    19.1 Information messages Information messages are displayed when appropriate and are intended to inform users about various operational situations. [I013] Start delay [I021] HC1 Heating mode, ext. The compressor is not allowed to start too quickly when it [I022] HC2 Heating mode, ext. has stopped.
  • Page 138: Alarm Messages

    19.2 Alarm messages [E055] Wrong phase order If a fault occurs with e.g. a sensor, an alarm is triggered. A message appears on the display with information about the fault. In the event of an alarm, the LEDs on the display and room sensor also flash. You reset the alarm by pressing the “Reset alarm”...
  • Page 139 Alarm messages Description [E040] Low brine flow Low brine flow is often caused by air in the collector system, especially immediately following installation. Collectors which are too long can also be a cause. Check also that the brine pump is set to speed 3. Press reset and check whether the alarm recurs.
  • Page 140: Critical Alarms - Risk Of Freezing

    19.3 Critical alarms - Risk of freezing [E211] Risk of freezing low flow The critical alarms [E135], [E135] Risk of freezing (after four alarms, a new alarm is displayed [E218]) [E211], [E216] and [E217] [E211] Risk of freezing low flow (after four alarms, a new alarm is displayed [E219]) can be acknowledged [E216] HP flow temp diff (after four alarms, a new alarm is displayed [E220]) three times by entering...
  • Page 141 [E216] HP flow temp diff Applies to CTC EcoAir 500/600. Alarm conditions The difference between HP in and HP out exceeds 12 °C in heat operation for more than 15 minutes. Possible cause The circuit temperature and/or flow rate is too low. •...
  • Page 142: Pipe Installation

    20. Pipe installation System 1: The installation must be carried out in accordance with the applicable CTC EcoPart i600M standards. Apply all the installation settings based on the description in the chapter on "First start". without the CTC Expansion accessory does not This chapter shows the fundamental connections of the heat pump(s) and additional heat to the property’s heating and DHW system for the six different...
  • Page 143 Heating circuit 2 Heating circuit 1 CTC EcoPart i600M can be connected to four different heating circuits, each with separate room sensors. The 3-way valve (Y21) is the main valve, and mixing valves (Y2, Y3 and Y4) are subsidiary valves.
  • Page 144 (G11 to G20). Charge pump G11 is factory fitted in HP1 (CTC EcoPart i600M) Charge pump 2 (G12) is controlled from the CTC EcoPart i600M. To control the G13 and G14 charge pumps from the CTC EcoPart i600M, the CTC Expansion accessory is required.
  • Page 145: System Type 1

    20.1.4 System Type 1 - Additional heat (Wood boiler) The existing boiler is connected to the heating circuit via a mixing valve (Y1). When wood burning is taking place, the sensor (B8) measures the flue gas temperature and signals to the control system that wood is being lit. The sensor (B9) should be fitted so that the boiler temperature is measured.
  • Page 146 20.1.6 System Type 1 - Solar heating Solar panels Solar panels can be connected to the boiler using a 3-way valve (Y31), or to a ground heating coil in order to recharge the bedrock/ground. The speed-controlled pump (G30) and sensors B30 and B31 are fitted next to the solar panels.
  • Page 147: System Types 2 And 3

    20.2 System Types 2 and 3* The configuration of System Types 2 and 3 differ in terms of the location of the System 2/3: CTC EcoPart i600M additional heat source. without the CTC Expansion System Type 2 accessory does not include...
  • Page 148 System Type 3 after In System Type 3, the additional heat is located the DHW system, while in System Type 2 it is located before the DHW system. In system 3 an electric heater is installed in the DHW tank instead. When connecting the buffer tank, the mixing valve (Y4) is used to connect the tank to the system (not to heating circuit 4).
  • Page 149 Heating circuit 2 Heating circuit 1 CTC EcoPart i600M can be connected to four different heating circuits*, each with separate room sensors. Heating circuits 2, 3 and 4 are connected via mixing valves (Y2, Y3 and Y4). If additional heat (E1) is defined, the mixing valve (Y2) should be used to connect additional heat to the system (not to heating circuit 2).
  • Page 150 (G11 to G20). Charge pump G11 is factory fitted in HP1 (CTC EcoPart i600M) Charge pump 2 (G12) is controlled from the CTC EcoPart i600M. To control the G13 and G14 charge pumps from the CTC EcoPart i600M, the CTC Expansion accessory is required.
  • Page 151 20.2.3 System Types 2 and 3 - DHW In System Type 3, the DHW tank can be equipped with an electric heater (E4) if additional heat (E1 or E3) is installed after the DHW tank. Sensor B5 should be installed in the DHW tank. DHW circulation is obtained from the pump (G40).
  • Page 152 20.2.4 System Types 2 and 3 - Additional heat In System Type 2, the additional heat source (E1 or E3) is connected before the DHW tank, while in System Type 3 it is connected after the DHW system. Additional heat (E4) can then be connected directly to the tank instead. When additional heat (E1) is connected, the mixing valve (Y2) is used to connect the additional heat to the system (not to heating circuit 2).
  • Page 153 20.2.5 System Types 2 and 3 - Passive cooling If the Cooling function is defined, mixing valve Y3, charge pump G3 and sensor B3 should be used for the cooling installation (not heating circuit 3). For details on how to connect, see the Installation and Maintenance instructions for the cooling installation.
  • Page 154: System Types 4 And 5

    20.3 System Types 4 and 5* System 4/5: CTC EcoPart The configuration of systems 4 and 5 differ in terms of the location of the i600M without the CTC additional heat source. For a description of active cooling for system types 4 Expansion accessory does and 5, see the "Active cooling"...
  • Page 155 System Type 5 All heating from the heat pumps and additional heat goes to the heating circuit through the buffer tank, which maintains a constant temperature to the heating circuit. after In System Type 5, the additional heat is located the DHW system, while in System Type 4 it is located before the DHW system.
  • Page 156 Buffer tank Heating circuit 2 Heating circuit 1 CTC EcoPart i600M can be connected to four different heating circuits*, each with separate room sensors. Heating circuits 1 to 4 are connected via mixing valves (Y1, Y2, Y3 and Y4). For System Type 4, if additional heat (E1) is defined, the mixing valve (Y2)
  • Page 157 (G11 to G20). Charge pump G11 is factory fitted in HP1 (CTC EcoPart i600M) Charge pump 2 (G12) is controlled from the CTC EcoPart i600M. To control the G13 and G14 charge pumps from the CTC EcoPart i600M, the CTC Expansion accessory is required.
  • Page 158 20.3.3 System Types 4 and 5 - DHW In System Type 5, the DHW tank can be equipped with an electric heater (E4) since additional heat (E1 or E3) has not been installed before the DHW tank (as in System Type 4). Sensor B5 should be installed in the DHW tank. DHW circulation is obtained from the pump (G40).
  • Page 159 20.3.4 System Types 4 and 5 - Additional heat In System Type 4, the additional heat source (E1 or E3) is connected before the DHW system as shown in the figure. When additional heat (E1) is connected, the mixing valve (Y2) is used to connect the additional heat to the system (not to heating circuit 2).
  • Page 160 20.3.5 System Types 4 and 5 - Passive cooling If the Cooling function is defined, mixing valve Y3, charge pump G3 and sensor B3 should be used for the cooling installation (not heating circuit 3). For details on how to connect, see the Installation and Maintenance Manual for the cooling installation.
  • Page 161 20.3.7 System Types 4 and 5 - Solar heating Solar panels From the solar panels, the heat flow is directed to the DHW tank/buffer tank or to the ground heating coil in order to recharge the bedrock/ground once the DHW tank is fully charged. The speed-controlled pump (G30) and sensors B31 and B30 are fitted next to the solar panels.
  • Page 162: System Type 6

    20.4 System Type 6* System 6: CTC EcoPart System 6 includes pool heating. i600M without the CTC Additional heat can be mixed with heating from the buffer tank and output Expansion accessory does into the heating circuit by a bivalent mixing valve (Y1). not include the following Heat pumps 1 and 2 can be connected using 3-way valves that direct the flow subsystems and their...
  • Page 163 Heating circuit 2 Heating circuit 1 Buffer tank CTC EcoPart i600M can be connected to four different heating circuits*, each with separate room sensors. Heating circuits 2, 3 and 4 are connected via mixing valves (Y2, Y3 and Y4). The outdoor sensor (B15) must be fitted to the outer wall of the house, protected from direct sunlight.
  • Page 164 (G11 to G20). Charge pump G11 is factory fitted in HP1 (CTC EcoPart i600M) Charge pump 2 (G12) is controlled from the CTC EcoPart i600M. To control the G13 and G14 charge pumps from the CTC EcoPart i600M, the CTC Expansion accessory is required.
  • Page 165 20.4.3 System Type 6 - DHW The DHW tank and additional heat E1 are connected to a 4-way bivalent mixing valve (Y1). Sensor B5 should be installed in the DHW tank. Option A DHW tank Heating buffer tank Option B DHW extra Buffer DHW tank DHW circulation is obtained from the pump (G40).
  • Page 166 20.4.4 System Type 6 - Additional heat Additional heat E1 is connected to the DHW tank and connected to the heating circuit in parallel with the buffer tank using a 4-way bivalent mixing valve. DHW tank/Additional heat HP 1 Buffer tank 20.4.5 System Type 6 - Passive cooling If the Cooling function is defined, mixing valve Y3, charge pump G3 and sensor B3 should be used for the cooling installation (not heating circuit 3).
  • Page 167 20.4.6 System Type 6 - Pool The pool can be connected in parallel with the heating circuit as shown in the figure below. Charge pump G50 and circulation pump G51 are connected together with sensor B50 and the heat exchanger. Pool Heating circuit 4 Heating circuit 3...
  • Page 168 DHW/ heating tank. When the recharging function is in operation, CTC EcoPart i600M also starts the brine pump in the heat pump. The charge pump for recharging the borehole...
  • Page 169: Valves

    21. Valves...
  • Page 170: Three-Way Mixing Valve

    21.1 Three-way mixing valve 21.1.1 Three-way mixing valve VRG 131 ARA 671 Installation options with CTC’s three-way mixing valves. Note the importance of the connections and the positioning of the shaft coupling. Connection as per 1 and 2 The motor must move in a clockwise direction to close.
  • Page 171: 3-Way Valves

    21.2 3-way valves 21.2.1 Diverting valve ESBE VRG 230/Ara 635 3-way valve Knob Actuator Down Groove in shaft coupling The mixing valve motor is mounted on the valve with the knob in the centre position. The valve can be mounted inversely, right to left, left to right. The direction of the motor can be changed using the loop under the actuator cap.
  • Page 172: Bivalent Mixing Valve

    21.3 Bivalent mixing valve 21.3.1 Bivalent mixing valve VRB 141/143 ARA 672 The motor must move in a clockwise direction to close. increase decrease Valve cone setting for installation. Applies when there is no heating needed. 21.3.2 Bivalent mixing valve VRB 243/ARA 672 The motor must move in a clockwise direction to close.
  • Page 173: Electrical Installation Terminal Blocks

    22. Electrical installation terminal blocks Installation and connections in CTC EcoPart i600M must be performed by a licenced electrician. Make sure there is no risk of static electricity; earth yourself by touching an earthed metal component before touching the PCB or a sensor.
  • Page 174 22.2.1 3-way valves (Y21, Y22) 230V 1N~ 2.5 m cable 1.5 mm² When pole A18 or X7/24 is supplied with power, the flow should be to the DHW system. When they are not supplied with power, the flow should be to the heating circuit.
  • Page 175 22.2.1.1 3-way valve active cooling (Y61)* 230V 1N~ The 3-way valve is connected to the following terminal blocks, expansion card X7: The valve is activated when heat pumps produce cooling, and is installed in systems with a separated heating/cooling tank. Relay output: pole 30 Zero:...
  • Page 176 Check that the Charge pump 2 (G12) is controlled from the CTC EcoPart i600M. To circulation pumps are control the G13 and G14 charge pumps from the CTC EcoPart i600M, the correctly connected by CTC Expansion accessory is required. test running them in Charge pump 2 can be connected to the circuit board/terminal block: the "Installer/Service/...
  • Page 177 22.2.7 Solar pumps (G30, G32)* The solar PWM pumps (G30 and G32) of model WILO Stratos PARA differ from the other PWM pumps. If the PWM control signal is interrupted, the solar pumps stop, whereas the other PWM pumps work at 100% power if the signal is interrupted.
  • Page 178 1. Briefly press the circulation pump arrow to show the operating mode to which the pump is set. After 2 seconds, the operational information screen will be displayed again. 2. Pressing the circulation pump arrow for 2 seconds will cause the LEDs to flash and the mode setting can then be changed.
  • Page 179 22.2.7.2 Pump heat exchanger solar panels (G32) - Wilo  S tratos Para 230V 1N~ The heat exchanger pump is connected to the following terminal blocks, expansion board X5: Note the cable colours! PWM+: white pole 3 GND: brown pole 4 Check the function by test running the pump in the "Installer/Service/Function Test"...
  • Page 180: Protection - Low Voltage (Sensor)

    22.2.9.2 Charge pump – recharging borehole (G31)* 230V 1N~ The charge pump is connected at the following terminal blocks: (G31) Charge pump, expansion card (X6): also controls 3-way valve – solar (Y31) Phase: pole 8 Neutral: pole 11 Earth: pole 10 Pole 8 is connected to an external connection box which distributes voltage to the solar 3-way valve (Y31) and the Recharge borehole charge pump (G31).
  • Page 181 (B14) Room sensor 4, expansion card X4* block no. alarm output block no. input block no. Room sensors should be installed at head height in open areas of the property with good air flow and where a representative temperature can be expected (not close to sources of heat or cold).
  • Page 182 22.3.3 Primary flow sensor (B1, B2, B3*, B4*) The sensors sense the outgoing temperature to the radiators. Secure the primary flow sensor to the pipe using straps or similar. Most important is the position of the tip of the sensor as this is the part that detects the temperature. The sensor must be insulated to prevent the ambient temperature from affecting the measurement.
  • Page 183 (B50) Sensor, pool* Position: on the return pipe between the pool pump and pool. The sensor is connected to expansion card X3 in positions 15 and 16. (B61) Sensor, Cooling * Location: in the cooling tank. The sensor is connected to expansion card X3 in positions 17 and 18. (B73) Sensor, return cooling* Location: on the return from heating circuit 1.
  • Page 184: Install Ethernet Cable

    2. Screws x 2 22.4 Install Ethernet cable Ändr. meddel. Datum Ändring Ändr 1. Magnetic strip To be able to define and activate a connection to a network and an app, an Ethernet cable needs to be installed. To be able to install the Ethernet cable, the front needs to be removed.
  • Page 185: Remote - Screen Mirroring

    22.5 Remote - Screen Mirroring • Connect the ethernet cable, see previous page. Installer/Define/Communication/Web – • Yes. Permits the product to connect with unencrypted web traffic on local area networks. Internet router and firewall required. Tablet/Smartphone/PC as a touchscreen for local area network "Installer/Define/Communication/Web"...
  • Page 188 www.ctc.se, www.ctc-heating.com +46 372 88 000 Fax: +46 372 86 155 P.O Box 309 SE-341 26 Ljungby Sweden...

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