CTC Union EcoPart 600M Installation And Maintenance Manual

CTC Union EcoPart 600M Installation And Maintenance Manual

Modulating ground source heat pump

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162 305 09-2
14/08/2019
Providing sustainable energy solutions worldwide
Installation and Maintenance
CTC EcoPart 600M
Modulating ground source heat pump
Model 612M / 616M
400 V 3N~
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE

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Summary of Contents for CTC Union EcoPart 600M

  • Page 1 162 305 09-2 14/08/2019 Providing sustainable energy solutions worldwide Installation and Maintenance CTC EcoPart 600M Modulating ground source heat pump Model 612M / 616M 400 V 3N~ IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE...
  • Page 2 Removing the cooling module • Any work done on the product’s cooling system should be done by authorised personnel only. • Close the safety switch before doing any work on the product. 1. Disconnect the cooling module’s power cable con- 2.
  • Page 3 Installation and Maintenance 162 305 09-2 14/08/2019 CTC EcoPart 600M Modell 612M / 616M 400 V 3N~...
  • Page 4: Table Of Contents

    Connection of the heat medium side _____________________________________ __________________ 7.4.3 Connection box 4.1.1 Circulation Pumps (Charging pumps) (G11) ____________________________________________ _____ Parts list 4.1.2 Pump diagram EcoPart 600M __________________________________________________________ ________________________ Connecting the cold carrier system (brine sys- Resistances for sensors ____________________________________ First start tem)
  • Page 5 Cleaning and maintenance should not be carried out by children without supervision. If these instructions are not followed when installing, operating and maintaining the system, Enertech’s commitment under the applicable warranty terms is not binding. CTC EcoPart 600M...
  • Page 6 The heat pump can be connected to the CTC EcoZenith i550 Pro or to the existing heating system via the CTC EcoLogic control system CTC EcoPart 600M has been designed to operate with high efficiency and low noise levels. Save this manual containing the installation and maintenance instructions.
  • Page 7: Checklist

    Installation and maintenance manual supplied to the customer † Check and filling, heating circuit † Information on fine adjustments † Alarm information † Functional test of safety valves fitted † Information on procedures for fault registration ______________________________________ ______________________________________ Date/Customer Date/Installer CTC EcoPart 600M...
  • Page 8: Important To Remember

    • The installation engineer advises the property owner on the design and servicing of the system. • The installation engineer fills in a checklist and contact information – the customer and installation engineer sign the list, which the customer keeps. CTC EcoPart 600M...
  • Page 9: Connection Alternative Ctc Ecopart 600M

    Below are the connection options (controlling products) available for CTC EcoPart 600M. CTC EcoPart 600M (612M/616M) CTC EcoLogic Pro/Family CTC EcoZenith i550 Pro Control products must have software version (or later): CTC EcoZenith i550 Pro: 2019-06-20 CTC EcoLogic Pro/Family: 2019-08-01 CTC EcoPart 600M...
  • Page 10: Technical Data

    673 x 596 x 775 (depth x width x height) Noise level (L ) @ B0 and W35/55 in compl.w.EN12102 39/41 dB(A) HP Keymark Cert. No. 012-073 The products are not covered by the periodical check for leaking refrigerant. CTC EcoPart 600M...
  • Page 11 (depth x width x height) 673 x 596 x 775 Noise level (L ) @ B0 and W35/55 in compliance with EN12102 dB(A) 36/40 HP Keymark Cert. No. 012-SC0819-18 The products are not covered by the periodical check for leaking refrigerant. CTC EcoPart 600M...
  • Page 12: Component Location Cooling Module

    16. Heat carrier in (return line) Ø22 17. Discharge sensor 18. Brine sensor in 19. Brine sensor out 20. Suction gas sensor 21. Sensor WP In 22. Sensor WP Out 23. AC-chokes (x3) 24. Sensor temp. AC-choke CTC EcoPart 600M...
  • Page 13: Dimensions Diagram

    3.4 Dimensions diagram 70 80 CTC EcoPart 600M...
  • Page 14: Refrigerant System

    17. Control expansion valve Expansion valve (electronic) 12. Temp suction gas 3.6 Delivery includes: • Heat pump CTC EcoPart 600M • Safety valve 1/2" 3 bar • Filter ball valve magnet 3/4" * • Filter ball valve magnet 1" ** •...
  • Page 15: Installation

    The following circulatory pumps are factory-fitted: CTC EcoPart 616M: UPML - XL GEO 25-125 130 PWM CTC EcoPart 612M: Yonos Para RS 25/7.5 4.1.2 Pump diagram EcoPart 600M CTC EcoPart 612M Yonos Para SO 25/7.5 PWM1 130 Ämnes nr Wilo-nr: 4526836 Distr till/Antal Tol.system...
  • Page 16 CTC EcoPart 616M UPML - XL GEO 25-125 130 PWM, 1 x 230 V, 50/60 Hz CTC EcoPart 600M...
  • Page 17: Connecting The Cold Carrier System (Brine System)

    Refer to section Dimensions sketch for measurements and dimensions. The pipe dimension between the heat pump and brine loop should be not less than Ø28 mm. Edging strips (x2), supplied Brine out Brine in CTC EcoPart 600M...
  • Page 18: Brine System Schematic Diagram

    104) with the bifurcation so that you can later fill and bleed the collector circuit. 5.1.2 Insulation against condensation All pipes in the brine system must be insulated against condensation to prevent the possibility of severe build-up of ice and condensation dripping. CTC EcoPart 600M...
  • Page 19: Filling And Venting

    When refitting, the pin under the filter holder should be fed into the designated hole in the filter housing. Top up with a little brine, if necessary, before fitting the cap. The filter should be checked and cleaned after a short period of operation. CTC EcoPart 600M...
  • Page 20: Brine

    5.3 Brine pump (G20) For CTC EcoPart 612M and 616M, a circulation pump is used: UPMXL - GEO 25-125 180 PWM, 1 x 230 V, 50/60 Hz . [kPa] ≤ Q [m³/h] Q [l/s] Q [m³/h] CTC EcoPart 600M...
  • Page 21: Electrical Installation

    The installation should be preceded by an omnipolar safety switch according to overvoltage category III, which ensures disconnection from all electric power sources. The EcoPart 600M should be equipped with a faulty residual current switch with delayed deactivation. 6.1.2 Alarm output The CTC EcoPart 600M is fitted with a potential-free alarm output which...
  • Page 22: Communication Connection

    The communication cable of the heat pump (LiYCY (TP)) is connected directly to the respective controlling product. When installing only one heat pump, make sure that DIP switch 2 is in the ON position (pre-set factory value). CTC EcoPart 600M...
  • Page 23: Option 2 - Series Connection Of Heat Pumps

    When connecting more than one heat pump, the heat pumps (A1, A2, A3... Controlling products: etc) must be addressed. All CTC EcoPart 600M are factory-set addressed to A1. Chapter Connection control shows how addressing is done from the -CTC EcoLogic Pro can display of the controlling product.
  • Page 24: Connecting The Control System

    Brine pump on 10 days * In this example, we have assumed that the heat pump Select /Rename Heatpump is called A1, which is the factory default. If the heat pump has already been renumbered, then select this number instead. CTC EcoPart 600M...
  • Page 25 A1 and then A2 up to A10 to ensure that the correct name is given. Finally test in the menu "Advanced/Service/Function test/Heat pump" that the respective heat pump starts. CTC EcoPart 600M...
  • Page 26: Wiring Diagrams

    7.4 Wiring diagrams 7.4.1 Cooling module (A3) CTC EcoPart 600M...
  • Page 27 CTC EcoPart 600M...
  • Page 28: Cooling Module (A4)

    7.4.2 Cooling module (A4) CTC EcoPart 600M...
  • Page 29: Connection Box

    7.4.3 Connection box 400 V 3N~ CTC EcoPart 600M...
  • Page 30: Parts List

    High pressure sensor B101 Low pressure sensor External peak heat Max thermostat High pressure switch Heat medium pump Brine pump Groundwater pump, signal 230 V, option Contactor AC coils (harmonic filter) Compressor Connection box, terminal Expansion valve CTC EcoPart 600M...
  • Page 31: Resistances For Sensors

    Sensor Type 2 Sensor Type 3 Sensor Type 1 NTC 015 Temperature °C Temperature°C Temperature °C Temperature °C Resistance kΩ Resistance kΩ Resistance kΩ Resistance kΩ 0.67 5.37 0.22 0.76 0.78 6.18 0.25 0.86 0.908 7.13 0.28 0.97 1.06 8.26 0.32 1.11 1.25...
  • Page 32: First Start

    • The products do not require annual inspection for refrigerant leakage. 9.2 Operation stop The heat pump is shut down using the operating switch. If there is a risk of the water freezing, drain off all the water from the CTC EcoPart 600M. CTC EcoPart 600M...
  • Page 33: Troubleshooting/Appropriate Measures

    10. Troubleshooting/appropriate measures The CTC EcoPart 600M is designed to provide reliable operation and high levels of comfort, as well as a long service life. If a fault occurs, you should always contact the installer who installed your unit. If the installer believes the malfunction is due to a materials or design fault, then they will contact Enertech AB to check and rectify the issue.
  • Page 34 CTC EcoPart 600M...
  • Page 35 CTC EcoPart 600M...
  • Page 36 162 305 09-2 14/08/2019 Enertech AB. P.O Box 309 SE-341 26 Ljungby Sweden. www.ctc.se, www.ctc-heating.com...

This manual is also suitable for:

Ecopart 612mEcopart 616m588600001

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