Riello TAU N OIL PRO Series Installation, Technical Assistance Service And System Management Manual

Riello TAU N OIL PRO Series Installation, Technical Assistance Service And System Management Manual

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TAU 115÷1000 N OIL PRO
EN INSTALLATION, TECHNICAL ASSISTANCE SERVICE AND SYSTEM MANAGEMENT MANUAL

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Summary of Contents for Riello TAU N OIL PRO Series

  • Page 1 TAU 115÷1000 N OIL PRO EN INSTALLATION, TECHNICAL ASSISTANCE SERVICE AND SYSTEM MANAGEMENT MANUAL...
  • Page 2 20180061 TAU 800 N OIL PRO 20164743 Please accept our renewed thanks for your purchase TAU 1000 N OIL PRO 20164757 Riello S.p.A. TAU 115 NC OIL PRO 20137589 TAU 150 NC OIL PRO 20137590 CONFORMITY TAU 210 NC OIL PRO...
  • Page 3: Table Of Contents

    Contents CONTENTS 1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 General Safety Information .
  • Page 4: General Information

    GENERAL INFORMATION GENERAL INFORMATION GENERAL INFORMATION Precautions The operation of any appliance that uses fuel, electrical power General Safety Information and water demands that a number of fundamental safety pre- cautions be respected: The boiler is delivered in separate crates. Check that it is complete, undamaged and as ordered as soon as you re- It is forbidden to use electrical devices or equipment, such ceive it.
  • Page 5: Description Of The Appliance

    GENERAL INFORMATION GENERAL INFORMATION Description of the appliance TAU N OIL PRO boilers feature lightly pressurised combustion chambers for a smoother burner action, and high temperature TAU N OIL PRO steel boilers are triple flue pass, condensing resistant, stainless steel turbulators inside the tube bundle for boilers for installation in a boiler room.
  • Page 6: Control Panels

    GENERAL INFORMATION GENERAL INFORMATION Control panels control panels that can be used with TAU N OIL PRO steel boilers are listed below. These control panels cater for all the needs of the heating system and of all the devices installed in it.
  • Page 7: Recommended Burners And Technical Specifications

    GENERAL INFORMATION GENERAL INFORMATION Recommended burners and technical specifications 1.5.1 TAU N OIL PRO with power < 400 kW The burners suggested to obtain the best performance of TAU N OIL PRO <400 kW boilers are: BURNERS TAU N OIL PRO MODEL BG7.1D RL 25 BLU...
  • Page 8 GENERAL INFORMATION GENERAL INFORMATION Technical specifications TAU N OIL PRO DESCRIPTION Condensing boiler for central heating Device type Fuel All oils Device category See Burner Rated heat input (Qmax) HCV (LCV) (115) (150) (210) (270) (350) Rated heat input (Qmin) HCV (LCV) (80) (111) (151)
  • Page 9: Tau N Oil Pro With Power > 400 Kw

    GENERAL INFORMATION GENERAL INFORMATION 1.5.2 TAU N OIL PRO with power > 400 kW The burners suggested to obtain the best performance of TAU N OIL PRO >400 kW boilers are: BURNERS TAU N OIL PRO MODEL RL 42 BLU RL 55/M BLU RL 85/M BLU BURNERS...
  • Page 10 GENERAL INFORMATION GENERAL INFORMATION Technical specifications TAU N OIL PRO DESCRIPTION 1000 Condensing boiler for central heating Device type Fuel All oils Device category See Burner 1060 Rated heat input (Qmax) HCV (LCV) (450) (600) (800) (1000) Rated heat input (Qmin) HCV (LCV) (351) (451) (601)
  • Page 11: Identification

    The products are identified by: Serial number plate This is located on the boiler body and specifies the serial num- ber, model, and furnace power. RIELLO S.p.A. Via Ing.Pilade Riello 7 37045 Legnago (VR) - ITALY Data plate Pres. Max esercizio Matricola Max.operating press.
  • Page 12: System Manager

    SYSTEM MANAGER SYSTEM MANAGER 2 SYSTEM MANAGER − Adjust the timer thermostat (if installed) or the tempera- ture control to the desired temperature (~20° C) Putting into service Have ’s Technical Assistance Service start up your N OIL PRO boiler for the first time. Once this has been done, the boiler can be left to function automatically.
  • Page 13: Preparing For Extended Periods Of Disuse

    SYSTEM MANAGER SYSTEM MANAGER Preparing for extended periods of disuse Cleaning If the boiler is not going to be used for an extended period of Use a cloth damped in soapy water to clean the boiler’s external time, perform the following operations: casing.
  • Page 14: Useful Information

    SYSTEM MANAGER SYSTEM MANAGER Useful information Seller: ................Installer: ................Mr.: .................. Mr.: .................. Address: ................Address: ................Tel.: .................. Tel.: .................. Technical Assistance Service: ..........Mr.: .................. Address: ................Tel.: .................. Date Work done Fuel oil supplier: ............... Mr.: .................. Address: ................
  • Page 15: Installer

    INSTALLER INSTALLER 3 INSTALLER The second package contains the panelling, complete with the assembly accessories, inside a protective cardboard box and a wooden crate. Unpacking the product For the boiler to function correctly, it must be connected to a The TAU N OIL PRO boiler is supplied in two separate packages. control panel and dedicated control accessories.
  • Page 16: Overall Dimensions And Weights

    INSTALLER INSTALLER Overall dimensions and weights TAU N OIL PRO DESCRIPTION 1000 A - Base width B - Width 1080 1080 L - Length 1455 1455 1455 1630 1830 2035 2235 2560 2810 L1 - Base depth 1295 1295 1295 1470 1670 1875...
  • Page 17: Installation Premises

    INSTALLER INSTALLER Installation premises TAU N OIL PRO steel boilers must be installed in a dedicated In Belgium, boilers must be installed according to standards boiler room, with adequately sized vents, in compliance with NBN D51.003, NBN D30.003, NBN B61.002 (heat output < 70 applicable laws and standards.
  • Page 18: Water In Central Heating Systems

    INSTALLER INSTALLER Water in central heating systems 2. Central heating systems INTRODUCTION Do not use automatic filling devices to add water to central heating systems. Use a manual device instead and record Water used in central heating systems MUST be suitably treated top-ups in the system service book.
  • Page 19: Glycol

    − biodegradability in the event of leakage into the envi- ronment All heat-transfer fluids recommended by Riello are non-toxic and in large part biodegradable. Choose the liquid carefully and manage the heating system correctly to keep monitoring and maintenance work to a...
  • Page 20: Water Connections

    INSTALLER INSTALLER Water connections TAU N OIL PRO boilers are designed and made for use in central heating installations, but can also be used for domestic hot water production if connected to a suitable storage cylinder. Water fittings are as specified in the following table. TAU N OIL PRO DESCRIPTION 1000...
  • Page 21 INSTALLER INSTALLER TYPICAL INSTALLATION SCHEMATIC Direct systems DHW USER HEATING HEATING FLOW POINTS RETURN 16 3 INLET 15 3 Direct and mixed systems HEATING FLOW DHW USER POINTS HEATING HEATING RETURN RETURN BT (*) AT (*) 15 16 INLET 15 3 Boiler TAU N OIL PRO 15 Water softener filter...
  • Page 22: Condensate Evacuation

    INSTALLER INSTALLER Condensate evacuation TAU N OIL PRO condensing boilers produce a flow of conden- sate that varies according to operating conditions. The maxi- Inspection mum hourly production of condensate is shown in the technical specifications table for each individual model. The condensate outlet must be sized according to this value and Pressure at no point must the diameter be less than the diameter of the...
  • Page 23: Neutralising The Condensate

    INSTALLER INSTALLER Neutralising the condensate Technical specifications TYPE DNO 1 DNO 2 DNO 3 The DNO 1, DNO 2, DNO 3 and HNO 1.6 neutraliser kits are availa- ble for neutralising the condensate. Quantity of activated carbon (approx.) NEUTRALISATION KIT DNO 1 - DNO 2 - DNO 3 Minimum granule DNO 1 - DNO 2 - DNO 3 neutralisers are designed for systems quantity (approx.)
  • Page 24: Discharge Of Combustion Products

    INSTALLER INSTALLER Discharge of combustion products The flue gas exhaust and stack connection must be made in compliance with applicable laws and standards, using heat resistant, condensate resistant and stress resistant rigid pipe and sealed joints. The stack must be fitted with a condensate trap and drain and the flue gas exhaust pipe must be installed at a slope of at least 3° towards the boiler.
  • Page 25: Door Hinges

    INSTALLER INSTALLER 3.10 Door hinges Smaller sizes The boilers are pre-fitted with three hinges so that the direction (system A) of opening of the door can be rapidly reversed. Once you have checked that the default direction of opening is as required, or have reversed the direction of opening as in- structed in the ‘Changing the direction of door opening’...
  • Page 26 INSTALLER INSTALLER System B - Larger sizes Open the door and with the aid of Then seal the door by tightening the bolts (2) so that the door is self-supported by a small hacksaw or a file remove the compression against the packing. knockout on the side opposite the Remove the plug (1) taking care not to lose the compressed spring inserted in the leading edge of the door (both top and...
  • Page 27: Removing The Hinge Assembly "B

    INSTALLER INSTALLER 3.12 Removing the hinge assembly "B" System A − First ensure that the side safety bolt (2) is tight and then (**) remove the main fixing bolt (1) − With the door open, remove the hinge assembly ‘B’ (bushing, bolt, and washer) opposite the pivot side of the door.
  • Page 28: Fitting The Casing Panels

    INSTALLER INSTALLER 3.14 Fitting the casing panels To mount the panelling, proceed as follows: On models 450, 600, 800, 1000, also fit side panels (6) and (7). − Push out the pre-formed slots in the boiler’s side panel − Secure the side panels in place using the top cross beams (2) or (3) depending on what side you want to install the (8) and the screws provided control panel) corresponding to the oval cable grommets...
  • Page 29 The labels can be found in the document pouch. The appliance installer MUST apply these labels, as shown in the figure below, once installation is complete. They must be visible. If the labels are lost, please request new ones from the Technical Assistance Service. RIELLO S.p.A. Via Ing.Pilade Riello 7 37045 Legnago (VR) - ITALY 066940IE CALDAIA IN ACCIAIO STEEL BOILER...
  • Page 30: Technical Assistance Service

    TECHNICAL ASSISTANCE SERVICE TECHNICAL ASSISTANCE SERVICE 4 TECHNICAL ASSISTANCE SERVICE − The mains power connections to the boiler and its ac- cessories (burner, pump, control panel, thermostats, etc.) have been properly made. Preparing for initial startup It is essential to perform the following checks before starting up or testing the functioning of your TAU N OIL PRO boiler.
  • Page 31: Checks During And After Initial Start-Up

    TECHNICAL ASSISTANCE SERVICE TECHNICAL ASSISTANCE SERVICE The burner should now ignite and remain in operation until the Turn off the main power switch to the boiler and make sure that set temperature is reached. the boiler shuts down properly. If any ignition faults or malfunctions occur, the burner performs a “LOCKOUT SHUTDOWN”.
  • Page 32: Cleaning The Boiler

    TECHNICAL ASSISTANCE SERVICE TECHNICAL ASSISTANCE SERVICE OPENING THE DOOR System A − Make sure that the safety bolts (1) on the side of the boiler are tight. System A - B − To open the door, simply remove the main fixing bolts 2 System B holding the door in place.
  • Page 33 TECHNICAL ASSISTANCE SERVICE TECHNICAL ASSISTANCE SERVICE − Use a flue brush (3) or other suitable tool to clean inside Clean condensation trap the combustion chamber and the flue gas pipes − Disconnect the corrugated condensate outlet pipes (1) − Remove the deposits accumulated in the flue box and the tapping point pipe (2), and remove the inspec- through the opening of the inspection door (4).
  • Page 34: Troubleshooting

    TECHNICAL ASSISTANCE SERVICE TECHNICAL ASSISTANCE SERVICE 4.6 Troubleshooting FAULT CAUSE SOLUTION Boiler dirty − Clean the flue gas pipes Heat exchanger and burner mismatched − Check specifications and settings The boiler does not reach its temperature setpoint Burner capacity insufficient −...
  • Page 35 TECHNICAL ASSISTANCE SERVICE TECHNICAL ASSISTANCE SERVICE...
  • Page 36 RIELLO S.p.A. Via Ing. Pilade Riello, 7 37045 - Legnago (VR) www.riello.com The manufacturer strives to continuously improve all products. Appearance, dimensions, technical specifications, standard equipment and accessories are therefore liable to modification without notice.

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