Sign In
Upload
Manuals
Brands
Climax Manuals
Power Tool
PM4200
User Manuals: Climax PM4200 Portable Milling Machine
Manuals and User Guides for Climax PM4200 Portable Milling Machine. We have
1
Climax PM4200 Portable Milling Machine manual available for free PDF download: Operating Manual
Climax PM4200 Operating Manual (130 pages)
Brand:
Climax
| Category:
Power Tool
| Size: 10 MB
Table of Contents
Table of Contents
7
Introduction
15
Limited Warranty
15
How to Use this Manual
16
Safety Precautions
17
Machine-Specific Safety Precautions
19
Risk Assessment and Hazard Mitigation
19
Risk Assessment Checklist
20
Table 1. Risk Assessment Checklist before Set - up
20
Table 2. Risk Assessment Checklist after Set - up
20
Items Required but Not Supplied
21
Labels Identification
21
Table 3 Warning Labels
21
Figure 3 Electric Hsk Feed Label Locations
24
Figure 4 Hydraulic Motor Label Locations
24
Figure 1 Label Location on Weldon Hsk Motor
24
Labels Placement
24
Figure 2 Label Location on Weldon Spindle
24
Figure 5 Blank Post Label Locations
25
Figure 6 Pneumatic Feed Drive Label Locations
25
Figure 7 Hoist Bar and Bed Label Locations
25
Figure 8 Feed Drive Label Location
25
Figure 9 Ram Label Locations
26
Figure 10 Pneumatic Connection Label Locations
26
Figure 11 Pneumatic Connection Label Locations ( Back Side )
26
Figure 12 Weldon Mill Label Locations
26
Figure 15 Weldon Spindle 230V Controller Top Label Locations
27
Figure 13 Pneumatic Spindle Motor Label Locations
27
Figure 14 Weldon Spindle 230V Controller Side Label Locations
27
Figure 18 Electrical Cord Label Locations ( Front )
28
Figure 19 Electrical Cord Label Locations ( Back )
28
Figure 17 120V/230V Controller Left Side Label Locations
28
Overview
29
General Description
29
Applications
29
Pm4200 Features and Options
29
Figure 20 Saddle on Bed Assembly
30
Figure 21 Extended Ram
30
Tool Attachment Methods
30
Main Bed Saddle
30
Detailed Descriptions
30
Figure 22 Slide with an Integral Weldon Spindle
31
Figure 23 Blank Tool Post
31
HSK Vertical Slide Assembly
32
Manual Feed Assemblies
32
Electric Feed with Local Control
32
Figure 25 Electric Feed Drive
32
Hydraulic Motor (Optional Equipment)
33
Hydraulic Power Unit (Optional Equipment)
33
Components
33
Figure 26 Hydraulic Motor
33
Figure 27 Pm4200 with Hsk Ram and Electric Feed
33
Table 5 Machine Performance Ranges
34
Machine Performance Ranges
34
Operating Temperatures
34
Specifications
34
Tooling Recommendations
35
Pneumatic Pressure and Flow
35
Hydraulic Pressure
35
Electric Voltage
35
Table 6 Tooling Recommendations for Hsk 40A
35
Table 7 Maximum Flows
35
Table 8 Electric Operating Parameters
35
Weights and Dimensions
36
Table 9 Machine Weights
36
Table 10 Overall Dimensions
36
Figure 28 Dimensions for Hsk Spindle ( Inches and Millimeters )
37
Figure 29 Dimensions for Weldon Spindle ( Inches and Millimeters )
38
Figure 30 Dimensions of Blank Tool Post ( Inches and Millimeters )
39
Receipt and Inspection
41
Pre-Setup Check
41
Machine Setup
41
Lifting and Rigging
41
Machine Setup and Operation
41
Figure 31 Lifting Point Label 59039
42
Figure 32 Hoist Ring Bar Installment
42
Figure 33 Flat - Horizontal Lifting
43
Figure 34 Vertical - Horizontal Lifting
43
Figure 35 Vertical - Vertical Lifting
44
Figure 36 Lift Points on Hoist Ring Bar
44
Figure 38 Level Bed on Workpiece
45
Table 11 Mounting Screw Hole Specifications
45
Bed Leveling
45
Figure 37 Mounting Screw Hole Spacing
45
Bed Installment
45
Gib Adjustment
46
Figure 39 Leveling Screw
46
Figure 40 Gib Screws
46
Saddle Orientation
47
Checking Cutter Rotation (Hydraulic Spindle Version)
47
Figure 41 Saddle Securing Screws
47
Figure 42 Gib Screws Attaching Saddle to Base
47
Figure 43 Electric Motor Lock
48
Figure 44. Lower Quill Clamping Screw Location
48
Removing Tooling from Tool Holders
48
Inserting Tools in Tool Holders
48
Mounting the Milling Cutter Option
49
Weldon Spindle Tool Setup
49
Switching and Installing Tools (HSK Spindle)
50
Figure 45 Weldon Quill Clamping Screws
50
Figure 46 Removing Tooling Using allen Wrench
50
Tramming the Milling Spindle (Optional Equipment)
51
Figure 47 Deep Notch in One Side of Tool Head
51
Figure 49 Dial Indicator Attached to Milling Head
51
Positioning the Milling Head
52
Power Connection
52
Hydraulic Power Connection
52
Figure 50 Milling Head Leveling Datums
52
Electrical Power
53
Pneumatic Power
54
Figure 51 Handwheel Removal During Power Feed Machining Operation
55
Operation
55
Pre-Start Checks
55
Main Bed Hand Wheel
56
Ram Saddle Hand Wheel
56
Ram Milling Head Hand Wheel
56
Figure 52 Manual Hand Feed Direction
56
Feed Operation
56
Figure 53 Traverse End Mill Feed
57
Figure 54 Vertical End Mill Feed
57
Weldon Vertical End Mill Feed
57
Weldontraverse End Mill Feed
57
Manual Feed - Electric Feed Hand Wheel
57
Electric Feed
58
Pneumatic Feed
58
Figure 55 Electric Hand Feed Direction
58
Electric Machine Operation
59
Figure 56 Pneumatic Feed Drive
59
Pneumatic Machine Operation
60
Hydraulic Machine Operation
61
Disassembly
61
Figure 57 Critical Flat Surfaces
63
Table 12 Maintenance Intervals
63
Main Bed
63
Part Maintenance
63
Maintenance
63
Top Slide
64
Gearbox and Spindle/Quill
64
Vertical Adjustment Leadscrew
64
Saddle
64
Electric Power
64
Air Power
65
Hydraulic Power
65
Hydraulic Motor
65
Hydraulic Filter and Fluid
65
Electric Feed Assembly
65
Table 13 Approved Lubricants
66
Approved Lubricants
66
Pneumatic Feed Assembly
66
Troubleshooting
67
The Machine Isn't Feeding or Traveling, or Does so Slowly
67
The Spindle Isn't Turning
67
The Machine Is Cutting Poorly
68
The Machine Isn't Cutting Flat or Evenly
68
Repairs
68
Specifications
68
Hydraulic Specifications
68
Electrical Controller Specifications
69
Figure 58 Hydraulic Motor Specifications
69
Table 14 Controller Part Numbers
69
Shipping
71
Long-Term Storage
71
Short-Term Storage
71
Storage
71
Decommisioning
72
Figure 59 Shipping Container for Pm4200
72
Appendix A Spare Parts
73
Table 15 All Pm4200 Model Options Spare Parts
73
Table 16 Pm4200 Model Electric Motor Option Spare Parts (120V & 230V)
73
Table 17 Pm4200 Model Pneumatic Option Spare Parts
73
Appendix B Exploded Views
75
Appendix Bexploded Views
75
Igure and Feed Schematic 10658
77
Igure Feed Assembly Wleadscrew 72151
78
Igure Feed Assembly Wleadscrew Bom 72151
79
Igure Peed Controller Schematic 79218
82
Igure and 230V Hsk Schematic 68926
83
Igure Ontroller Assembly 79218
85
Igure Ontroller Assembly 2 79218
86
Igure Ontroller Parts List 79218
87
Igure Ontroller Assembled 79218
88
Igure Eed Assembly Wmanual Leadscrew 75485
89
Igure Eed Assembly Wmanual Leadscrew Bom 65298
90
Igure Eed Assembly Wpneumatic Leadscrew 72803
91
Igure Earing Block Assembly 82576
92
Igure Earing Block Assembly Parts List 82576
93
Igure Neumatic Feed Assembly 65308
94
Igure Neumatic Feed Assembly Bom 65308
95
Igure Neumatic Conditioning Unit Control Schematic 78264
96
Inch , Rh Leadscrew 71970
98
Igure am Assembly Inch , Rh Leadscrew Bom 71970
99
Igure Eldon Shank Ram Assembly 83541
100
Igure Opslide Assembly Weldon Shank Bom 83541
101
Igure Opslide Assembly Weldon Shank Electric 83526
102
Igure Opslide Assembly Weldon Shank Pneumatic 76245
105
Igure Opslide Assembly Weldon Shank Pneumatic Parts List 76245
106
Igure Lide Assembly Blank 38167
107
Igure Lide Assembly Blank Bom 38167
108
Igure Illing Head Assembly , Hsk 40, 120V 64667
109
Igure Illing Head Assembly , Hsk 40, 230V 66342
110
Igure Illing Head Assembly Hsk Hydraulic 65262
111
Igure Illing Head Assembly Hsk Pneumatic Right Angle 68455
112
Igure Illing Head Assembly , Hsk 40, Pneumatic Direct Drive 68584
113
Igure Earbox Assembly , Hsk
114
Igure Pindle Assembly , Hsk 40 64643
115
Igure Pindle Assembly , Hsk 40Bom 64643
116
Igure Otor Assembly , Hsk Spindle , 120V 64655
117
Hsk Air Motor Assembly 68467
119
Hsk Air Motor Assembly 68467
120
Inch
121
3/4 Shank 39634
122
MM Shank 45068
123
Otor Assembly , Hydraulic 81702
124
Wivel Assembly , Milling Head 66217
125
Oisting Attachment 75752
126
Ssembly Bed Chart 72150
127
Appendix C Msds
128
Advertisement
Advertisement
Related Products
Climax PD3000
Climax Mobile Pro
Climax Mobile Pro Series
Climax Mobile Pro R8
Climax Mobile Pro R15
Climax Mobile Pro R18
Climax PROTAL
Climax BB5500
Climax CM6200
Climax FF3000
Climax Categories
Security System
Industrial Equipment
Personal Care Products
Power Tool
Accessories
More Climax Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL