CanadianSolar CS6R-MB-AG Installation Manual

CanadianSolar CS6R-MB-AG Installation Manual

Double glass module

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INSTALLATION
MANUAL OF DOUBLE
GLASS MODULE
For professional use only

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Summary of Contents for CanadianSolar CS6R-MB-AG

  • Page 1 INSTALLATION MANUAL OF DOUBLE GLASS MODULE For professional use only...
  • Page 2: Table Of Contents

    CONTENTS 1.0 GENERAL INFORMATION ................................3 1.1 INSTALLATION MANUAL DISCLAIMER ............................3 1.2 LIMITATION OF LIABILITY ................................3 2.0 SAFETY PRECAUTIONS .................................. 3 3.0 MECHANICAL / ELECTRICAL SPECIFICATIONS ........................... 4 4.0 UNPACKING AND STORAGE ................................. 5 5.0 MODULE INSTALLATION ................................6 5.1 MODULE WIRING ..................................
  • Page 3: General Information

    Avertissement CS3W-PB-AG, CS3W-MB-AG, CS3Y-MB-AG, CS3Y-PB-AG, Toutes les instructions devront être lues et CS6W-MB-AG,CS6R-MB-AG , CS7N-MB-AG, CS7L-MB-AG, comprises avant de procéder à l’installation, and monofacial double glass module types CS6R-H-AG le câblage, l’exploitation et/ou l’entretien des panneaux.
  • Page 4: Mechanical / Electrical Specifications

    connector. power. As a result, the module short-circuit current under STC should be multiplied by 1.25, and a correction factor Do not allow children or unauthorized should be applied to the open-circuit voltage (see Table 1 persons near the installation site or below), when determining component ratings and module storage area.
  • Page 5: Unpacking And Storage

    The minimum string fuse rating for compliance with NEC: allowed 2017 code and IEC 62548: 2016 requirement is suggested to be determined as follows: When unloading module pallets from a Minimum string fuse rating = Isc x 1.25 x Max (1.175, flatbed truck, please use a crane or a Impp ÷...
  • Page 6: Module Installation

    falling during the unpacking process. Please use an Do not leave modules unsupported or unsecured.  anti-tipping structure. Such structure can be built with Do not stand, step, walk and/or jump on modules  the pallet’s own wooden frame according to the under any circumstances.
  • Page 7 requirements). Modules rated under this class should conditions appearing in nature. Temperature and be used in systems operating at voltage above 50V or humidity. power above 240W, where general contact access is  It is recommended that PV modules be installed in an anticipated.
  • Page 8  Modules should be safely fixed to bear all expected loads, including wind and snow loads. INSTALLATION REQUIREMENTS  After the installation of double glass modules, a 30 mm  Ensure that the module meets the general technical deflection for framed module is allowed. system requirements.
  • Page 9: Module Wiring

    RELIABLE VENTILATION  Bifacial modules use direct, reflected, or diffuse sunlight on the backside to generate additional power. Therefore, bifacial modules are not suggested to be used in building attached photovoltaic systems (BAPV). If BAPV, or similar mounting is still required, sufficient clearance of at least 10 cm (3.94 in) between the module and the mounting surface needs to be provided to allow cooling air to circulate around the back of the module.
  • Page 10 CS6RA-H-AG, CS6W-MB-AG, CS3W Cable length per lead = 400 mm (+), 280 mm (-) CS6R-MB-AG CS3Y/CS6W Cable length per lead = 410 mm (+), 290 mm (-) CS7L/CS7N Cable length per lead = 460 mm (+), 340 mm (-) CS7N-MB-AG,...
  • Page 11 Portrait installation one row: (Leap-frog for single-axis tracker) CS3W/CS3Y Cable length = 1850 mm (+), 1850 mm (-) CS6W Cable length = 2000 mm (+), 2000 mm (-) CS3W-PB-AG, CS3W-MB-AG, CS3Y-MB-AG, CS3Y-PB-AG CS6W-MB-AG The maximum distance between two adjacent module frames should be within 50 mm (1.96 in) for the side with mounting clamps, and within 25 mm (0.98in) for the side without mounting clamps, in order to meet the system cable scheme.
  • Page 12: Grounding

    CORRECT CONNECTION OF CONNECTORS resistant cable ties. Protect exposed cables from damage by taking appropriate precautions (e.g. placing  Make sure that all connections are safe and properly them inside a metallic raceway like EMT conduit). Avoid mated. The PV connector should not be subject to stress exposure to direct sunlight.
  • Page 13: Mounting Instructions

     Canadian Solar does not provide grounding hardware. recommended for Canadian Solar.  The grounding method described below GROUNDING METHOD: BOLT + TOOTHED NUT + CUP WASHER. To fix the wire between the Then tighten the bolt flat washer and cup washer, using the toothed nut.
  • Page 14: Mounting Methods: Bolting

    M8 x 1.25-Grade 8.8 (5/16”-18 Grade B7) galvanized or is 20 mm in order to properly insert the bolts through A2-70 stainless steel coarse thread bolts, depending on the mounting hole. The system designer is responsible bolt class. The yield strength of bolt and nut should not to check that the racking supplier specified bolt length be less than 450 MPa.
  • Page 15 CS6W-MB-AG -2400Pa CS7N-MB-AG/ +5400Pa/ +3600Pa/ CS7L-MB-AG -2400Pa -2400Pa +5400Pa/ +3600Pa/ CS6R-MB-AG -2400Pa -2400Pa Note: The installation method of bolt is based on the experimental results, “/” means not tested. EN-Rev IM/GN-BM-EN/2.1 Copyright © April, 2022. CSI Solar Co., Ltd. www.csisolar.com...
  • Page 16: Mounting Methods: Clamping

    6.2 MOUNTING METHODS: CLAMPING a) 80 mm (3.15 in) when 2400 Pa < uplift load ≤ 4000 Pa is required.  The mechanical load test with these mounting methods b) 40 mm (1.57 in) when uplift load ≤ 2400 Pa is were performed according to IEC 61215.
  • Page 17 450-500 CS6RA-H-AG 300-450 350-400 CS6W-MB-AG 300-600 400-500 CS7N-MB-AG/CS7L-MB-AG 400-500 CS6R-MB-AG 300-600 400-500 6.2.2 Clamp mounting on short side of frame and rails perpendicular to the long side frame. A Range (mm) Module Types 20-200 200-250 Max Mechanical Load (Pa) CS3W-MB-AG/CS3W-PB-AG...
  • Page 18 CS3Y-PB-AG CS6W-MB-AG 400-500 CS6RA-H-AG 300-400 CS7N-MB-AG/ 400-500 CS7L-MB-AG/ CS6R-H-AG CS6R-MB-AG 400-500 6.2.4 Four clamps on short side of frame and rails parallel to the long side frame. A2 Range (mm) Module Types 0-200 Max Mechanical Load (Pa) CS6R-H-AG/CS6RA-H-AG +2400/-2400 CS6R-MB-AG +2400/-2400 EN-Rev IM/GN-BM-EN/2.1 Copyright ©...
  • Page 19 6.2.5 Six clamps on long side of frame and rails perpendicularly to the long side frame Max Mechanical Load (Pa) Module Types +6000/-3600 A3 & A5 Range (mm) CS6RA-H-AG 60-300 CS6R-H-AG 80-380 CS6R-MB-AG 80-380 EN-Rev IM/GN-BM-EN/2.1 Copyright © April, 2022. CSI Solar Co., Ltd. www.csisolar.com...
  • Page 20: Insertion Systems

    3. Do not damage the surface of the frame. 6.3 INSERTION SYSTEMS 4. Ensure that the insertion profiles overlap the module  This mounting method has been certified by VDE and frame by at least 10 mm (0.39 in). CSA, or qualified by Canadian Solar. 5.
  • Page 21: Mounting Methods (Single-Axis Tracker)

    6.4 MOUNTING METHODS (SINGLE-AXIS TRACKER)  The bolts and clamps used in this section should follow shall not higher than frame C side. the requirements in 6.1 and 6.2.  Under any conditions the junction box should not become in contact with the subjacent racking structure except for the torque tube under high loading.
  • Page 22 Tracker 1P Clamping method Clamp length C Test load Module type B Value (mm) (mm) (Pa) ≥40 +2400/-1800 CS3W-PB-AG ≥400 CS3W-MB-AG ≥80 +2400/-2400 CS3Y-MB-AG CS3Y-PB-AG ≥400 ≥40 +1800/-1800 CS6W-MB-AG Overlap width between clamp and CS7L-MB-AG ≥400 ≥40 +1600/-1600 frame: Frame top side ≥ 10 mm CS7N-MB-AG ≥400 ≥40...
  • Page 23: Maintenance

    7.0 MAINTENANCE thoroughly inspect modules for cracks, damage, and loose connections. Do not make modifications to any component of the PV   The voltage and current present in an array during module (diode, junction box, connectors or others). daylight hours are sufficient to cause a lethal electrical ...
  • Page 24  Dirt must never be scraped or rubbed away when dry, as this will cause micro-scratches on the glass surface. OPERATION PREPARATION  Noticeable dirt must be rubbed away by gentle cleaning implement (soft cloth, sponge or brush with soft bristles).
  • Page 25: Annex A: Mechanical And Electrical Ratings

    ANNEX A: MECHANICAL AND ELECTRICAL RATINGS Standard Test Conditions are: irradiance of 1000 W/m ±3% for Pmax, and ±5% for Isc & Voc. Specifications are AM1.5 spectrum, and cell temperature of 25°C. The subject to change without notice. tolerance of electrical characteristics is respectively within Table A: Mechanical and electrical ratings under STC Max.
  • Page 26 Max. Open Short Maximum Operating Operating Series Overall Circuit Circuit Weight power voltage current Fuse Model Type Dimensions Voltage Current <Kg> Rating <mm> Pmax <W> Vmp <V> Imp <A> Voc <V> Isc <A> <A> CS3Y-490MB-AG 44.6 11.00 53.3 11.67 CS3Y-430PB-AG 41.6 10.34 50.8...
  • Page 27 Max. Open Short Maximum Operating Operating Series Overall Circuit Circuit Weight power voltage current Fuse Model Type Dimensions Voltage Current <Kg> Rating <mm> Pmax <W> Vmp <V> Imp <A> Voc <V> Isc <A> <A> CS6W-540MB-AG 41.3 13.08 49.2 13.90 CS6W-545MB-AG 41.5 13.14 49.4...
  • Page 28: Annex B: Guidance On Module Temperature For Several Locations

    ANNEX B: GUIDANCE ON MODULE TEMPERATURE FOR SEVERAL LOCATIONS  The operational temperature of a PV module changes module is installed (e.g. mounting distance to rooftop, during the day and also from day to day throughout the array size, array spacing and anti-nesting features), as year.
  • Page 29: Annex C: Coastal Area Anti-Corrosion Installation Guidelines

    ANNEX C: COASTAL AREA ANTI-CORROSION INSTALLATION GUIDELINES C.1.0: GENERAL INFORMATION  Please read this annex carefully and strictly follow any relevant instructions prior to installing Canadian Solar  According to the specific conditions stipulated in the modules in coastal areas. Failure to follow these Canadian Solar installation manual and general instructions and other general anti-corrosion principles warranty statement, Canadian Solar PV modules are...
  • Page 30 C.2.1: GENERAL ANTI-CORROSION METHODS metals or metals with a similar electrochemical potential. The metal’s coating also should be taken into  Do not scratch or break the corrosion-resistant coating account. There may be a big difference between the modules mounting systems during electrochemical potentials of two different coating...
  • Page 31 Follow the supplier’s general requirements when painting the three Painting interval coating layers. Apply the middle layer 24 hours after painting layer 1. Paint the air side layer 6 hours later after painting the middle layer. Clean the grounding components and make sure that they are dry and clean. The coating must cover all of the grounding components and junction areas of the module frame or mounting General system.
  • Page 32 electrochemical potentials of two different coating described within. materials. C.4.0: Precautions and General Safety C.5.0: LIMITATION OF LIABILITY Before installing any modules, contact   Canadian Solar shall not be held responsible for the appropriate authorities to obtain any damages of any kind, including, but not limited to, relevant approvals and learn of any site, bodily harm, injury and damage to property as a result installation and inspection requirements.
  • Page 33: Amended Editions And Dates

    AMENDED EDITIONS AND DATES ·Rev 1.2 is released in June, 2019. ·Rev 1.21 is released in July, 2019. ·Rev 1.3 is released in September, 2019. ·Rev 1.4 is released in December, 2019. ·Rev 1.4 is released in December, 2019. ·Rev 1.5 is released in April, 2020. ·Rev 1.6 is released in May, 2020.

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