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89
DF
1. Page __? of this manual contains important maintenance procedures for the continued proper
operation of your unit. These MUST be performed regularly for your warranty to remain valid.
2. Read all instructions carefully before operation.
3. Avoid pinched o-rings during installation by applying NSF certified lubricant to all seals (provided with install kit).
4. This system is not intended for treating water that is microbiologically unsafe or of unknown quality without
adequate disinfection before or after the system.
Canada West
Canada East
855 Park St., Unit 1
490 Pinebush Rd., Unit 1
Regina, SK S4N 6M1
Cambridge, ON N1T 0A5
HIM
U.S.A.
56 Lightcap Rd.
Pottstown, PA 19464
NOTE: This media solution is not designed for lake water/
open water sources, except where the source water has
been pre-treated by chlorine and de-chlorinated. Organics
in open water sources will foul this media. It should only be
applied to well water.
9760 Mayflower Park Drive,
4655 McDowell Rd. W
Suite 110
Phoenix, AZ 85035
Carmel, IN 46032
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Summary of Contents for Hydrotech 89DF HIM
- Page 1 NOTE: This media solution is not designed for lake water/ open water sources, except where the source water has been pre-treated by chlorine and de-chlorinated. Organics in open water sources will foul this media. It should only be applied to well water. 1.
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Page 3: Table Of Contents
READ THIS MANUAL FIRST SPECIFICATION/SYSTEM DIMENSIONS/HOW A SPECIALTY SYSTEM WORKS UNPACKING/INSPECTION OF TWIN TANK MODEL BEFORE INSTALLATION INSTALLATION STEPS/PREPARATIONS STARTUP INSTRUCTIONS SYSTEM CHECK LIST/DURING REGENERATION/PLUMBING SYSTEM CLEAN-UP WATER BYPASS/OPERATING CONDITIONS SERVICING 89 VALVE TIMER REPLACEMENT/PISTON AND/OR BRINE VALVE ASSEMBLY REPLACEMENT METER ASSEMBLY REPLACEMENT/CLEAN INJECTOR ASSEMBLY METER ASSEMBLY REPLACEMENT/REPLACE MOTOR/REPLACE MICROSWITCHES CIRCUIT BOARD REPLACEMENT/AFTER SERVICING... -
Page 4: Read This Manual First
READ THIS MANUAL FIRST NOTE: This media solution is not designed for lake water/ open water sources, except where the source water has been pre-treated by chlorine and de-chlorinated. Organics in open water sources will foul this media. It should only be applied to well water. -
Page 5: Specification/System Dimensions/How A Specialty System Works
SPECIFICATION Specifications HIM -150 HIM -200 HIM- 250 -300 Salt Used- Per Regeneration 9.0 lbs 12.0 lbs 15.0 lbs 18.0 lbs 153.0 ga l Water Used - Regeneration 74.6 ga l 98.9 ga l 126.6 ga l Hardness Removal- Grains 17,100 22,800 28,500... -
Page 6: Unpacking/Inspection Of Twin Tank Model
UNPACKING / INSPECTION OF TWIN TANK MODEL Be sure to check the entire unit for any shipping damage or parts loss. Also note damage to the shipping cartons. Contact the transportation company for all damage and loss claims. The manufacturer is not responsible for damages in transit. Small parts, needed to install the Softener, are in a parts box. - Page 7 For Models 200, 250 and 300 the media and Control Valve is packaged separately in carton and bags What is included with 200 and 250 models? 2. Control Valve 1. Tank (Models 200 and 250 will get an Adapter and Oring attached to the tank) There are 7 Red clips.
- Page 8 Check Valve Type and Valve Serial # Check to make sure the valve type is what you ordered. The serial # label on the left will show 890 (DF) for downflow valve and 890 (UF) for Upflow valve The right Sticker shows the serial # of the control valve.
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Page 9: Before Installation
BEFORE INSTALLATION Contact your local distributor to use Canature WaterGroup™ laboratory for complete water analysis free of cost and no obligation to you. The laboratory addresses can be found on the front page of the manual. Check your water hardness. Use test strips (Part # 2793828-20) to get an estimation of water hardness and contact your local distributor to use Canature WaterGroup laboratory for complete water analysis free of cost and no obligation to you. - Page 10 Inspecting and Handling Your 89 Specialty System Inspect the equipment for any shipping damage. If damaged, notify the transportation company and request a damage inspection. Damage to cartons should also be noted. Handle the Softener unit with care. Damage can result if it is dropped or set on sharp, uneven projections on the floor. Do not turn the Softener unit upside down.
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Page 11: Installation Steps/Preparations
INSTALLATION STEPS Determine the best location for your Specialty System, bearing in mind the location of your water supply lines, drain line and 120 volt AC electrical outlet. Subjecting the Softener to freezing or temperatures above 43°C (110°F) will void the warranty. Downflow Valve Please notice the inlet and outlet labels on the valve as shown here to determine the position of the equipment:... - Page 12 PREPARATIONS 1. Media Installation (continued) O-ring d) Unplug the riser tube, carefully position the valve over it and turn the valve into the threads in the fiberglass tank, tightening securely into tank. Note: Ensure that the internal O-ring in the valve fits securely over the riser tube. Silicone grease (part # 92360) or other food grade lubricant may be applied to the O-ring to ease installation of Resin the riser tube.
- Page 13 Clips 3. Attaching Bypass to Valve Make sure the bypass is attached well to the control valve. Connect the straight or elbow connectors to the bypass with red clips. Connect the inlet and outlet of the Specialty System to the plumbing of the house.
- Page 14 7. Connect Softener to the House Plumbing Any solder joints near the valve must be done before connecting any piping to the valve. Always leave at least 6” (152 mm) between the valve and joints when soldering pipes that are connected to the valve. Failure to do this could cause damage to the valve. Downflow Specialty System Installation Cold (Raw water) Cold (Raw water)
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Page 15: Startup Instructions
STARTUP INSTRUCTIONS Familiarize with Button Configuration: 1. Connect the transformer to the valve. Plug the 12-volt transformer into a 120 VAC 60 Hz outlet. Date and Time 18-Apr-2016 10:35AM MENU Gal Remain 1400 2. Open the brine tank / Flow Rate 3 gpm/min cabinet salt lid and add water to the brine tank as per the chart below. - Page 16 5. Please set up date and time of day and hardness. The Valve is already programmed from factory for Softener Models. Set Up Current Time of Day and Regeneration Time When Softener Should Regenerate When No one uses Water in House. Press Menu Key and Select “Date and Time”...
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Page 17: System Check List/During Regeneration/Plumbing System Clean-Up
SYSTEM CHECK LIST More than 90% of problems affecting the efficiency of a chemical iron free softener system can be identified in 9 minutes or less by following this diagnostic schedule. Start with Step 1, then follow each step in sequence to ensure proper diagnostic procedures. 1. -
Page 18: Water Bypass/Operating Conditions
4. After Softener installation is completed and final adjustments are made with the water turned on and brine draw tube reconnected, manually reposition timer on softener to backwash position. Allow timer to perform an automatic regeneration cycle. During backwash of softener, all iron cleaned from the resin will be washed down the drain. It is advisable, after chemically cleaning softener, to regenerate system twice to fully restore capacity lost due to iron fouling. -
Page 19: Servicing 89 Valve
Adding Salt Use only clean salt labeled for water conditioner use, such as crystal, pellet, nugget, button or solar. The use of rock salt is discouraged because it contains insoluble silt and sand which build up in the brine tank and can cause problems with the system’s operation. Add the salt directly to the tank, filling no higher than the top of the brine well. Bridging Humidity or the wrong type of salt may create a cavity between the water and the salt. -
Page 20: Timer Replacement/Piston And/Or Brine Valve Assembly Replacement
TIMER REPLACEMENT 4 X Screws Meter Cable Front Cover 1. Disconnect the meter cable? from the meter. (If flow 2. Remove four screws from the back of the valve cover 3. Remove the front cover of the valve. meter is attached) Piston Screw Washer 2 X Screws from Powerhead... -
Page 21: Meter Assembly Replacement/Clean Injector Assembly
METER ASSEMBLY REPLACEMENT (For Models Manufactured after Valve Serial # Date of November 2015) Meter Cable 2X Clips 1. Disconnect the meter cable from the meter. 4. Remove the meter support and then the impeller out from the coupling and 2. -
Page 22: Meter Assembly Replacement/Replace Motor/Replace Microswitches
METER ASSEMBLY REPLACEMENT (For Models Manufactured before Valve Serial # Date of November 2015) Remove Meter Cable screws Meter Support 2X Clips Special Tool Impeller 1. Disconnect the meter cable from the meter. 4. Remove six screws and pull out the meter support and impeller. 2. -
Page 23: Circuit Board Replacement/After Servicing
CIRCUIT BOARD REPLACEMENT Circuit Board Screws Wire connections to Circuit Board 1. Remove the screws from the back of the valve and pull the front 2. Remove all connections from the circuit board cover 3. Remove the fours screws from the circuit board and pull it out AFTER SERVICING 1. -
Page 24: Parts Breakdown
PARTS BREAKDOWN Control Valve Upper Cone (18280) Bypass - 60010004 Distributor Downflow Softener Model Mineral Tank Tank # (Natural Color) Tank # Tank # Distrubutor# Valve # Size (Black Color) (Blue Color) Softener Downflow (Single Tank) 8 x 44 25010025 25010027 25010026 50010005... - Page 25 PARTS BREAKDOWN 89 UF and DF Power Head Parts List Part # Part # Description (Water Group) (Canature) 60010329 05033028 Micro Switch Cable 60010115 05010031 Meter Cable 60010124 05010029 Power Cable 60010330 05010046 Meter Cable Clip 60010331 05010035 Power Cable Clip 92393 05056550 Motor 12VAC 3W...
- Page 26 PARTS BREAKDOWN Parts list of control valve body: Part # Part # Description (Water Group) (Canature) 60010184 21389033 Brine Line Elbow Nut 60010172 30020013M Brine Line Elbow 60010044 05056134 O-ring of Brine Line Elbow 60010188 05031033 O-ring of BLFC Holder 60010173 05031010M BLFC Holder...
- Page 27 PARTS BREAKDOWN DLFC PART # for 89 VALVE Part # Part Description 60095720 BNT95DLFC-0(4.0 GPM) 60010143 BNT95DLFC-1(7.0GPM) 60010144 BNT95DLFC-2(11.0GPM) 60010145 BNT95DLFC-3(14.0GPM) 60010146 BNT95DLFC-4(17.0GPM) 60010147 BNT95DLFC-5(21.0GPM) 60095692 BNT95DLFC-6(24.0GPM) 60095721 BNT95DLFC-1S(2.4GPM) 60095722 BNT95DLFC-2S(3.5GPM) 60095723 BNT95DLFC-3S(4.5GPM) 60010140 BNT95DLFC-4S(5.0GPM) 60095724 BNT95DLFC-5S(6.0GPM) 60095725 BNT95DLFC-6S(6.0GPM) 60010142 BNT95DLFC-7S(7.0GPM) BLFC PART # for 89 VALVE Part #...
- Page 28 TROUBLE SHOOTING GUIDE Problem Possible Solutions 1. CONDITIONER DELIVERS HARD WATER A. Close bypass valve A. Bypass valve is open B. Add salt to brine tank and maintain salt level above water level B. No salt in brine tank C. Replace injectors and screen C.
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Page 29: Trouble Shooting Guide
TROUBLE SHOOTING GUIDE Problem Possible Solutions 11. DRAIN FLOWS CONTINUOUSLY A. Remove piston assembly and inspect bore. Remove foreign material and check control in various regener- A. Foreign material in control ation positions B. Internal control leak B. Replace seals and/or piston assembly C. -
Page 30: Master Programming Guide
MASTER PROGRAMMING 89 DOWNFLOW VALVE (89 DF MODELS) The controller will show the following on the screen - Time, Date and number of Days Remaining for Regeneration: = Initial Setup Interface = = Initial Setup Interface = = Initial Setup Interface = = Initial Setup Interface = Language Language... - Page 31 MASTER PROGRAMMING GUIDE 89 DOWNFLOW ADVANCED MENU PRESS “MENU” KEY AND SCROLL TO “MAIN MENU”. THEN PRESS “SET” TILL IT BEEPS. SCROLL TO ADVANCED MENU Press “Menu” key . Press - to advance to Advanced Menu Press and hold “SET” 5 seconds or until you hear a beep.
- Page 32 RESIN VOLUME BACKWASH OVERIDE This setting is the amount of ion exchange media used in the system. This setting can be used to skip the back wash cycle. As an example The value is used to calculate system capacity and refill time. It is also if the setting is 10, the system will skip 10 back wash cycles.
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Page 33: Main Menu 89 Downflow
DIAGNOSTIC SCREEN PRESS “MENU” KEY AND SCROLL TO “MAIN MENU”. THEN PRESS “SET” TILL IT BEEPS. SCROLL TO ADVANCED MENU Press - to advance to History Values Press “Menu” key . Press - to advance to Main Menu Press“SET” or until you hear a beep. Press “SET”... - Page 34 HOW TO SET DATE AND TIME, MANUAL REGENERATION AND DEALER INFORMATION PRESS “MENU” KEY AND SCROLL TO “MAIN MENU”. THEN PRESS “SET” TILL IT BEEPS. Press “Menu” key Press “+” or “-” to change menu option. Press “SET” to enter. Press “+”...
- Page 36 TOLL FREE: 1-877-288-9888 • • • • Regina, SK Cambridge, ON Carmel, IN Pottstown, PA Phoenix, AZ 54612 05/19...
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