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Table of Contents
Related Manuals for Bosch AW 4 OR-S
Summary of Contents for Bosch AW 4 OR-S
- Page 1 Installation Instructions Air to water heat pump AW 4 | 5 | 7 OR-S...
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Page 2: Table Of Contents
Table of contents 10.4.1 Circuit diagram ....... 26 Table of contents 10.4.2 Circuit diagram XCU-SRH (XCU-HP) . -
Page 3: Explanation Of Symbols And Safety Instructions
Explanation of symbols and safety instructions General safety instructions Explanation of symbols and safety instructions These installation instructions are intended for plumbers, heating system installers and electricians. Explanation of symbols ▶ Read all installation instructions (heat pump, control system etc) Warnings carefully before installation. -
Page 4: Product Description
Product description Product Overview Product description Standard delivery The heat pump is equipped with a transport fitting (screw). The transport fitting prevents the heat pump from being damaged in transit. ▶ Remove the transport fitting at installation ( Chapter 6). 0010039095-005 Fig. -
Page 5: Regulations
Product description Dimensions 2.7.1 Heat pump dimensions 1100 87 90 0010042487-002 Fig. 4 Heat pump dimensions and connections, rear 0010039863-004 Type plate Fig. 3 Product Overview back view The type plate contains information on the output, part number and Condenser serial number and also the date of manufacture. -
Page 6: Protection Zone
Preparing for installation Protection zone 2.8.2 Protection zone, ground-placed heat pump free standing or on a flat roof The product contains the refrigerant R290 that has a density greater than air. If a leak occurs, the refrigerant could accumulate near the ground. -
Page 7: Installation Location
Preparing for installation The heat pump must be stored so that it is not subject to mechanical damage. Use the delivered straps when transporting the heat pump without the packaging. Remove the straps after the heat pump has been placed at the mounting foundation. -
Page 8: Positioning Clearances
Preparing for installation ▶ For freestanding heat pumps (not near buildings or on a roof): ▶ Do not position the heat pump in a location where its front is exposed - Protect the intake side with a wall or similar. to the wind. -
Page 9: Water Quality
Preparing for installation Water quality Requirements on the fill and top-up water 3.4.1 Quality requirements for the heating water 3,00 The quality of the fill and top-up water is an essential factor for increased 2,80 < 100 kW 2,60 efficiency, functional reliability, long service life and for maintaining the <... -
Page 10: Minimum Volume And Execution Of The Heating System
Installation charge pressure) of the expansion vessel is of highest importance. Minimum volume and execution of the heating Check the pre-charge pressure and function annually. system Furthermore, the function of automatic air vents should also be checked during maintenance. To safeguard the heat pump function and avoid an excessive number of It is also important to check and document the top-up water quantities start/stop cycles, incomplete defrosting and unnecessary alarms, it via a water meter. -
Page 11: Mounting The Heat Pump
Installation Mounting the heat pump CAUTION Risk of trapping or injury! The heat pump may tilt if it is not fixed correctly. ▶ Fix the heat pump to the floor. NOTICE Risk of Installation problems if installed on sloping surface! The condensate drainage and functionality will be impaired. -
Page 12: Assembly Of Wall Mounted Outdoor Unit
Installation 0010044720-001 Fig. 21 Installation kit, wall hung 0010047147-001 Fig. 20 Side view with installation kit Assembly of wall mounted outdoor unit CAUTION Risk of personal injury! The use of unsuitable fastening elements may result in personal injury. ▶ Use fastening elements suited for the wall material to mount the wall brackets. -
Page 13: Foundation Plan Without Floor Stand
Installation Foundation plan without floor stand <115 Ø100 10 mm 0010047403-005 Fig. 23 Foundation plan, alternative 1 AW 4 | 5 | 7 OR-S – 6721866761 (2023/06) - Page 14 Installation 10 mm 1086 0010047404-005 Fig. 24 Foundation plan, alternative 2 AW 4 | 5 | 7 OR-S – 6721866761 (2023/06)
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Page 15: Hydraulic Connections
Hydraulic connections Drain for condensate Hydraulic connections NOTICE Pipe connections, general Damage due to risk of frost! If the condensate freezes and cannot be routed away from the heat NOTICE pump, the evaporator may be damaged. Residue in the pipework can damage the system. ▶... -
Page 16: Connect The Heat Pump To The Indoor Unit
Hydraulic connections Connect the heat pump to the indoor unit NOTICE Material damage due to excessively high tightening torque! If connections are tightened too tightly, the heat exchanger may be damaged. ▶ When installing the connections, the tightening torque should be no more than 150 Nm. -
Page 17: Side Cover And Transport Fitting
Side cover and transport fitting Side cover and transport fitting Electrical connection ▶ Remove the side cover. NOTICE Malfunction due to faults! High-voltage lines (230/400 V) in the vicinity of communication lines can cause the heat pump to malfunction. ▶ Route sensor cable and shielded CAN-BUS cable separately to power cables. -
Page 18: Connect The Heat Pump
Electrical connection ▶ Route the connection cables through the cable ducts. – Remove the rubber grommet from the outdoor unit for the respective cable. – Pierce the rubber grommet and place it on the cable. – Feed the cable through the cable channel so that a sufficient part of it comes through. - Page 19 Electrical connection CANBUS 0010039885-005 Fig. 35 Electrical box CAN-BUS connection Cable ties for the cables Mains feed connection ≤120 mm ≤10 mm 0010050294-001 Fig. 37 Heating cable connection (accessory) 0010048455-001 Fig. 36 Wire striping mains feed connection AW 4 | 5 | 7 OR-S – 6721866761 (2023/06)
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Page 20: Maintenance
Maintenance Cleaning of the drip tray Maintenance DANGER Use a brush and a cloth with a mild detergent when cleaning. Do not use Danger to life due to fire! a water hose. The product contains the flammable refrigerant R290. If a leak occurs, the refrigerant may form a combustible gas due to mixing with air. -
Page 21: Environmental Protection And Disposal
Environmental protection is a fundamental corporate strategy of the For additional information on the environmentally compatible disposal Bosch Group. of old electrical and electronic appliances, please contact the relevant The quality of our products, their economy and environmental safety are... - Page 22 Technical information and reports Unit 4 OR-S 5 OR-S 7 OR-S Max. cooling capacity at A35/W7 3,03 3,67 3,88 EER at A35/W7 2,56 2,49 2,44 Max. cooling capacity at A35/W18 4,36 5,25 5,50 EER at A35/W18 3,37 3,20 3,11 Cooling capacity at A35/W18, nominal 2,93 3,47 3,82...
- Page 23 Technical information and reports Detailed sound pressure level (Max) 4 OR-S Clearance >3 m dB (A) <3 m dB (A) Night >3 m dB (A) Silent <3 m dB (A) mode 1 Night >3 m dB (A) Silent <3 m dB (A) mode 2 Night...
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Page 24: Range For Heat Pump Without Booster Heater
Technical information and reports <3m >3m Fig. 41 Distance to wall 10.2 Range for heat pump without booster heater T0[°C] In heating mode the heat pump switches off at approx. – 23 °C or +45 °C outdoor temperature. The indoor unit or an external heat source then takes over the heating and domestic hot water production. -
Page 25: Refrigerant Circuit
Technical information and reports 10.3 Refrigerant circuit Inverter 0010038445-001 Fig. 44 Refrigerant circuit Air flow Refrigerant flow, defrosting and cooling mode Refrigerant flow, heating mode To indoor unit (IDU) From indoor unit (IDU) [EC1] Heat exchanger (condenser) [EL1] Evaporator [ER1] Compressor [JR0] Low pressure sensor... -
Page 26: Circuit Diagram
Technical information and reports 10.4 Wiring diagram 10.4.1 Circuit diagram MODA MODbus I/O-modul MODB I/O-modul 0010039857-002 Fig. 45 Circuit diagram inverter [EA0] Drip tray heater [EA1] Heating cable (accessory) [ER1] Compressor [MR1] High pressure switch [F1] Fuse 2A [FE3] Temperature switch [R1] Relay for drip tray heater and heating cable Power supply 230 V 1N~... -
Page 27: Circuit Diagram Xcu-Srh (Xcu-Hp)
Technical information and reports 10.4.2 Circuit diagram XCU-SRH (XCU-HP) MODbus CANbus EA0/ EA1/ 0010039859-004 Fig. 46 Circuit diagram XCU-SRH (XCU-HP) [JR0] Low pressure sensor CAN-BUS from IDU [JR1] High pressure sensor [TA4] Drip tray temperature sensor [TC3] Heat transfer medium temperature sensor flow [TL2] Air inlet temperature sensor [TR3]... -
Page 28: Measurements For Temperature Sensor
Technical information and reports 10.4.3 Measurements for temperature sensor r.. r... r... °C °C °C – 40 162100 9352 1169 – 35 116600 7384 – 30 92510 5870 – 25 62370 4699 – 20 45608 3786 – 15 34275 3068 –... - Page 29 Technical information and reports Benchmark Commissioning & Warranty Validation Service Record It is a requirement that the heat pump is installed and commissioned to the completed in full. www.hhic.co.uk This Commissioning Checklist is to be completed in full by the competent person who commissioned the heat pump and associated equipment as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference.
- Page 30 Technical information and reports AIR TO WATER HEAT PUMP COMMISSIONING CHECKLIST Address: Split ) of ( Electrical and Hydronic Controls – SYSTEM AND HEAT PUMP (Tick the appropriate boxes) Thermostatic radiator valves Litres Water Treatment – SYSTEM AND HEAT PUMP (Tick the appropriate boxes/Measure and Record) Product: Product: Product:...
- Page 31 Technical information and reports ADDITIONAL SYSTEM INFORMATON (Tick the appropriate boxes/Measure and Record) Additional heat sources connected: Solar Thermal ALL INSTALLATIONS © Heating and Hotwater Industry Council (HHIC) www.hhic.org.uk Issue date: 20.08.2020 AW 4 | 5 | 7 OR-S – 6721866761 (2023/06)
- Page 32 Technical information and reports Service provider SERVICE/INTERIM WORK SERVICE/INTERIM WORK Date: Date: manufacturers’ instructions. * manufacturers’ instructions. * Signature: Signature: SERVICE/INTERIM WORK SERVICE/INTERIM WORK Date: Date: manufacturers’ instructions. * manufacturers’ instructions. * Signature: Signature: SERVICE/INTERIM WORK Date: SERVICE/INTERIM WORK Date: manufacturers’...
- Page 33 Technical information and reports Service provider SERVICE/INTERIM WORK Date: SERVICE/INTERIM WORK Date: manufacturers’ instructions. * manufacturers’ instructions. * Signature: Signature: SERVICE/INTERIM WORK SERVICE/INTERIM WORK Date: Date: manufacturers’ instructions. * manufacturers’ instructions. * Signature: Signature: © Heating and Hotwater Industry Council (HHIC) www.hhic.org.uk Issue date: 20.08.2020 AW 4 | 5 | 7 OR-S –...
- Page 36 Bosch Thermotechnik GmbH GB Importer: Junkersstrasse 20-24 Bosch Thermotechnology Ltd. 73249 Wernau, Germany Cotswold Way, Warndon www.bosch-thermotechnology.com Worcester WR4 9SW, United Kingdom...