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Understand manual before use. Operating AMKUS Rescue Systems without understanding
DANGER
the
equipment is a misuse of AMKUS equipment. This manual does not fully address safety.
Additional safety information is published in AMKUS Safety Manual LAA-001 and Safety
Data Sheet LAA-040. Instructions for safe operation of DEWALT lithium ion batteries
and
amkus.com/resources/documentation
CUTTER
SPREADER
COMBI TOOL
RAM
BATTERY
CHARGER
HYDRAULIC SYSTEM
HYDRAULIC FLUID
AMKUS RESCUE SYSTEMS
AMKUS.com
©Copyright AMKUS Rescue Systems, Inc. 2016-2019
Manual: ION 2.0 Battery Powered
Electro-hydraulic Rescue Tools
manual,
receiving
proper
chargers
are
included
2.0
Model: iC550
Model: iS240, iS240-L, iS280, iS280-L
Model: iCT516
Model: iTR230
D
WALT® DCB606 60VDC Lithium Ion Part#: IBATTFV-6
E
D
WALT® DCB118 1 Hour Charger, 120 VAC Part#: ICHRG120
E
Self-contained, 10,150 PSI (700 bar) high-speed single stage pump
AMKUS MV0 (Mineral Oil base) part#: KF0007
Safety Data Sheet (SDS) for AMKUS MV0 Hydraulic Fluid is available at AMKUS.com and
CHEMTREC.com
training,
and
using
with
DEWALT
packaging.
60 VOLT
Maximum
Power
4201 Montdale Drive, Valparaiso, IN 46383-4098 USA
appropriate
personal
Obtain
safety
information
Certifi ed Compliant to
NFPA 1936, 2015 Edition
800-592-6587 • 219-548-5000
LAI-001 January 29, 2019 Rev03
protective
at
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Table of Contents
Related Manuals for Amkus ion 2.0
Summary of Contents for Amkus ion 2.0
- Page 1 AMKUS equipment. This manual does not fully address safety. Additional safety information is published in AMKUS Safety Manual LAA-001 and Safety Data Sheet LAA-040. Instructions for safe operation of DEWALT lithium ion batteries...
- Page 2 This manual does NOT address operation or servicing of AMKUS Rescue Systems. Only competent rescue tool repair technicians Recommend use of the chemical and restrictions on use are quali ed to repair AMKUS equipment. This manual should be available to all personnel involved with AMKUS equipment. c i l l i o SECTION 2.
-
Page 3: Table Of Contents
10.2 TROUBLESHOOTING THE MOTOR 10.3 TROUBLESHOOTING THE HYDRAULICS 11.0 PARTS, SERVICE, AND TECHNICAL INFORMATION .................... Back Cover 12.0 DECOMMISSIONING ............................... Back Cover 13.0 INSPECTION, CLEANING, DECONTAMINATION, AND STORAGE ..............Back Cover ©Copyright AMKUS Rescue Systems, Inc. 2016-2019 LAI-001 January 29, 2019 Rev03... -
Page 4: Meaning Of Safety Signal Words
DEWALT DCB609 20V/60V MAX FLEXVOLT 9.0 Ah and DEWALT DCB612 20V/60V MAX FLEXVOLT 12 Ah BATTERY - AMKUS IBATTFV-9 /IBATTFV-12 DEWALT DCB1800B 1800 Watt Portable Power Station and Simultaneous Battery Charger - AMKUS ICHRG120-4 ©Copyright AMKUS Rescue Systems, Inc. 2016-2019... -
Page 5: Cutter Specifications
Highest Spreading Force (HSF) LB (kN) 12,720 (56.6) Lowest Spreading Force (HSF) LB (kN) 6,610 (29.4) Highest Pulling Force (HPF) LB (kN)) 9,590 (42.7) Lowest Pulling Force (HPF) LB (kN) 4,960 (22.1) ©Copyright AMKUS Rescue Systems, Inc. 2016-2019 LAI-001 January 29, 2019 Rev03... -
Page 6: Combi Tool Specifications
Lowest Spreading Force (LSF) Piston 2 LB (kN) 17,170 (76.4) Extension Lengths Available inches (mm) 10, 18 and 27 (254, 457 and 686) Max Extended Length (achieved with 27” extension) inches (mm) 49.6 (1260) ©Copyright AMKUS Rescue Systems, Inc. 2016-2019 LAI-001 January 29, 2019 Rev03... -
Page 7: Description
3.0 DESCRIPTION 3.1 TOOL COMPONENTS AMKUS ION 2.0 tools have a 60 Volt direct current brushless motor which drives a hydraulic pump. Pressurized hydraulic fl uid moves a piston to operate the tool. Grip Battery Control Valve Actuator Lighted Handle... -
Page 8: Safety Considerations
4.3 OPERATING CONSIDERATIONS AMKUS ION tools are intended for intermittent use with suffi ciently longs pauses to allow the oil to cool. If the tool becomes too hot to touch, the temperature is above 120°F (49°C). When oil temperature reaches 158°F (70°C) the effi ciency is signifi cantly reduced and the tool should be stopped to cool down. -
Page 9: Install The Battery
Flip the red latch handle up on the tool’s cuff to rotate the rescue tool, To increase rotating handle tension, and flip it down to lock the handle position. tighten the tension screw shown above. Figure 5.4 ©Copyright AMKUS Rescue Systems, Inc. 2016-2019 LAI-001 January 29, 2019 Rev03... -
Page 10: Handle Lights
5.4.1 HANDLE LIGHTS AMKUS dual handle lights operate at three levels of intensity. To operate these lights, press the button located behind each light. The lights can be powered OFF by scrolling through each setting to OFF, or by a single button press from a setting that’s been powered ON for over 5 seconds. -
Page 11: Operation
Liquid ejected from the battery may cause irritation or burns. Under abusive conditions, liquid CAUTION may be ejected from the battery; avoid contact. If skin or eye contact accidentally occurs, fl ush with water. If liquid contacts eyes, additionally seek medical help. ©Copyright AMKUS Rescue Systems, Inc. 2016-2019 LAI-001 January 29, 2019 Rev03... -
Page 12: Cutting
The blades on AMKUS cutters have been proven eff ective for cutting steering columns, brake pedals, latching mechanisms, and other such items as may be necessary for extrication. However, this cutter is not intended as a piercing tool for heavy metal. Therefore, when cutting, care must be taken to insure that the tips of the blades have a clear path of travel. -
Page 13: Spreading / Squeezing / Lifting
TIPS MAY SLIP CORRECT INCORRECT INCREASE GAP AND STARTING POSITION STARTING POSITION REPOSITION TIPS Figure 6.4b See 7.2 for exchanging spreader tips ©Copyright AMKUS Rescue Systems, Inc. 2016-2019 LAI-001 January 29, 2019 Rev03... -
Page 14: Telescoping Ram Operation
The tool may be carried with the handle in any locked position. Too much space Space filled with an extension or blocking CORRECT STARTING POSITION INCORRECT STARTING POSITION Figure 6.5b ©Copyright AMKUS Rescue Systems, Inc. 2016-2019 LAI-001 January 29, 2019 Rev03... -
Page 15: Accessories
WARNING movement can occur in unstable loads having potential to cause severe injury or death. Only use one extension at a time. (For examples, see LAA-001 Safety Manual For AMKUS Rescue Tools) ©Copyright AMKUS Rescue Systems, Inc. 2016-2019 LAI-001 January 29, 2019 Rev03... -
Page 16: Extended Reach Spreader Tips
Figure 7.3a Chain rating; 3/8” grade 70 Transport chain, working load limit 6600 lbs (2994 kg) RELEASE LOCK K-CHAIN24-30 (for use on iS240 & iS280 Spreaders) Figure 7.3b Figure 7.3c ©Copyright AMKUS Rescue Systems, Inc. 2016-2019 LAI-001 January 29, 2019 Rev03... -
Page 17: Safety Guards
Do not adjust pressure relief valve . User adjustment of the pressure relief valve voids the warranty. NOTICE Misuse of AMKUS Rescue Systems can result in a wide variety of hazards and consequences. WARNING Remain aware of and avoid misuse situations. (For examples, see LAA-001 Safety Manual For AMKUS Rescue Tools) AMKUS Electric tools are equipped with an internal relief valve. -
Page 18: Motor Maintenance
Use the hex key to tighten the lid screws back into position. Battery change; remove the screws and covers. Replacement batteries; CR123 lithium ion battery (2 required). Figure 9.1.5 ©Copyright AMKUS Rescue Systems, Inc. 2016-2019 LAI-001 January 29, 2019 Rev03... -
Page 19: Troubleshooting
Control valve actuator stuck Blow out control MOTOR DOES valve with air/Consult NOT STOP Authorized AMKUS Service Tech OUTWARD Max. pressure valve fault Consult AMKUS STROKE Service Department DISCONTINUOUS ©Copyright AMKUS Rescue Systems, Inc. 2016-2019 LAI-001 January 29, 2019 Rev03... -
Page 20: Parts, Service And Technical Information
11.0 PARTS, SERVICE AND TECHNICAL INFORMATION Parts, service, and technical information may be obtained from your local AMKUS dealer, or by contacting AMKUS Rescue Systems. 12.0 DECOMMISIONING When decommissioning any AMKUS Rescue Systems Tool or power supply, local regulations shall be followed. For proper disposal information, contact your local AMKUS Rescue Systems dealer.
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