Table of Contents
Advertisement
Understand manual before use. Operating AMKUS Rescue Systems without understanding
DANGER
the manual, receiving proper training, and using appropriate personal protective equipment
is a misuse of AMKUS equipment. This manual does not fully address safety. Additional
safety information is published in
Sheet LAA-028 for hydraulic fl uid. Instructions for safe operation of DeWALT lithium ion
batteries and chargers are included with DeWALT packaging. Obtain safety information at
www.amkus.com/resources/information
CUTTER
SPREADER
COMBI TOOL
RAM
BATTERY
CHARGER
HYDRAULIC SYSTEM
HYDRAULIC FLUID
AMKUS RESCUE SYSTEMS
www.amkus.com
©Copyright Amkus Rescue Systems, Inc. 2016-2017
Manual: Battery Powered
Electro-hydraulic Rescue Tools
Model: AMK-iC550
Model: AMK-iS240, AMK-iS280
Model: AMK-iCT516
Model: AMK-iTR230
36 VDC 4Ah LITHIUM ION, DeWALT® DCB360 Part#: AMK-IBATT
DeWALT® DC9000 1 Hour Charger, 110 VAC Part#: AMK-ICHRG
Self-contained, 10,150 PSI (700 bar) high-speed single stage pump
AMKUS MV2 (Mineral Oil base) part#: KF0006
Safety Data Sheet (SDS) for AMKUS MV2 Hydraulic Fluid is available at AMKUS.com and
CHEMTREC.com
AMKUS Safety Manual LAA-001 and Safety Data
4201 Montdale Drive, Valparaiso, IN 46383-4098 USA
800-592-6587 • 219-548-5000 • Fax 219-476-1669
LAI-001 August 31, 2017 Rev01
Advertisement
Table of Contents
Related Manuals for Amkus ion AMK-iC550
Summary of Contents for Amkus ion AMK-iC550
- Page 1 Understand manual before use. Operating AMKUS Rescue Systems without understanding DANGER the manual, receiving proper training, and using appropriate personal protective equipment is a misuse of AMKUS equipment. This manual does not fully address safety. Additional safety information is published in AMKUS Safety Manual LAA-001 and Safety Data Sheet LAA-028 for hydraulic fl...
- Page 2 6. Failure to follow these guidelines may result in death, burns or other severe injury. Fire and Emergency Manufacturers and Service Association FEMSA P.O. Box 147, Lynnfi eld, MA 01940 • www.FEMSA.org ©Copyright Amkus Rescue Systems, Inc. 2016-2017 LAI-001 August 31, 2017 Rev01...
- Page 3 This manual does NOT address operation or servicing of AMKUS Rescue Systems. Only competent rescue tool repair technicians are quali ed to repair AMKUS equipment. This manual should be available to all personnel involved with AMKUS equipment. AMKUS RESCUE SYSTEMS 4201 Montdale Drive, Valparaiso, IN 46383-4098 USA 800-592-6587 •...
-
Page 4: Table Of Contents
10.0 TROUBLESHOOTING ................................19 10.1 GENERAL 10.2 TROUBLESHOOTING THE MOTOR 10.3 TROUBLESHOOTING THE HYDRAULICS 11.0 INSPECTION, CLEANING, DECONTAMINATION, AND STORAGE ..............Back Cover 12.0 PARTS, SERVICE AND TECHNICAL INFORMATION ..................... Back Cover ©Copyright Amkus Rescue Systems, Inc. 2016-2017 LAI-001 August 31, 2017 Rev01... -
Page 5: Meaning Of Safety Signal Words
Input voltage [ Volts ] Rated input current; minimum / maximum [ Amps ] 2.75 / 4.75 HYDRAULIC SPECIFICATIONS Fluid Type; AMKUS MV2 Hydraulic Fluid (part number) KF0006 Maximum operating pressure PSI ( bar ) 10,150 (700) ©Copyright Amkus Rescue Systems, Inc. 2016-2017... -
Page 6: Cutter Specifications
Length Extended inches (mm) 22.6 (574) Extensions Lengths Available inches (mm) 10, 18 and 27 (254, 457 and 686) Max Extended Length (achieved with 27” extension) inches (mm) 49.6 (1260) ©Copyright Amkus Rescue Systems, Inc. 2016-2017 LAI-001 August 31, 2017 Rev01... -
Page 7: Description
3.0 DESCRIPTION 3.1 TOOL COMPONENTS AMKUS ION tools have a 36 Volt direct current motor which drives a hydraulic pump. Pressurized oil moves a piston to operate the tool. Grip Battery Control Valve Actuator Lighted Handle Guard Power Button Oil Cap Cutter Blades FIGURE 3.1a... -
Page 8: Safety Considerations
4.3 OPERATING CONSIDERATIONS AMKUS ION Tools are intended for intermittent use with suffi ciently longs pauses to allow the oil to cool. If the tool becomes too hot to touch, the temperature is above 120 deg F (49°C). When oil temperature reaches 158°F (70°C) the effi ciency is signifi cantly reduced and the tool should be stopped to cool down. -
Page 9: Install The Battery
Flip the red latch handle up on the tool’s cuff to rotate the rescue tool, To increase rotating handle tension, and flip it down to lock the handle position. tighten the tension screw shown above. Figure 5.4 ©Copyright Amkus Rescue Systems, Inc. 2016-2017 LAI-001 August 31, 2017 Rev01... -
Page 10: Handle Lights
5.4.1 HANDLE LIGHTS AMKUS dual handle lights have three levels of intensity. To operate these lights, press the button located behind each light. The lights can be powered OFF by scrolling through each setting to OFF, or by a single button press from a setting that’s been powered ON for over 5 seconds. -
Page 11: Operation
Liquid ejected from the battery may cause irritation or burns. Under abusive conditions, liquid CAUTION may be ejected from the battery; avoid contact. If contact accidentally occurs, fl ush with water. If liquid contacts eyes, additionally seek medical help. ©Copyright Amkus Rescue Systems, Inc. 2016-2017 LAI-001 August 31, 2017 Rev01... -
Page 12: Cutting
The blades on AMKUS cutters have been proven eff ective for cutting steering columns, brake pedals, latching mechanisms, and other such items as may be necessary for extrication. However, this cutter is not intended as a piercing tool for heavy metal. -
Page 13: Spreading / Squeezing / Lifting
(neutral) position, and the movement of the arms will stop. Then seek another purchase point that does not cause the same problem. CORRECT INCORRECT INCORRECT STARTING POSITION STARTING POSITION STARTING POSITION Figure 6.4b See 7.2 for exchanging spreader tips ©Copyright Amkus Rescue Systems, Inc. 2016-2017 LAI-001 August 31, 2017 Rev01... -
Page 14: Telescoping Ram Operation
The tool may be moved carried with the handle in any locked position. Too much space Space filled with an extension or blocking CORRECT STARTING POSITION INCORRECT STARTING POSITION Figure 6.5b ©Copyright Amkus Rescue Systems, Inc. 2016-2017 LAI-001 August 31, 2017 Rev01... -
Page 15: Accessories
WARNING movement can occur in unstable loads having potential to cause severe injury or death. Only use one extension at a time. (For examples, see LAA-001 Safety Manual For Amkus Rescue Tools) ©Copyright Amkus Rescue Systems, Inc. 2016-2017 LAI-001 August 31, 2017 Rev01... -
Page 16: Extended Reach Spreader Tips
• Activate the control valve actuator to close the arms and draw the load Figure 7.1a Chain rating; 3/8” grade 70 Transport chain, working load limit 6600 lbs (2994 kg) RELEASE LOCK K-CHAIN24-30 (for use by iS240 Spreader) Figure 7.1b Figure 7.1c ©Copyright Amkus Rescue Systems, Inc. 2016-2017 LAI-001 August 31, 2017 Rev01... -
Page 17: Safety Guards
Do not adjust pressure relief valve . User adjustment of the pressure relief valve voids the warranty. NOTICE Misuse of AMKUS Rescue Systems can result in a wide variety of hazards and consequences. WARNING Remain aware of and avoid misuse situations. (For examples, see LAA-001 Safety Manual For Amklus Rescue Tools) AMKUS Electric tools are equipped with an internal relief valve. -
Page 18: Motor Maintenance
Use the hex key to tighten the lid screws back into position. Battery change; remove the screws and covers. Replacement batteries; CR123 lithium ion battery (2 required). Figure 9.1.5 ©Copyright Amkus Rescue Systems, Inc. 2016-2017 LAI-001 August 31, 2017 Rev01... -
Page 19: Troubleshooting
Control valve actuator Stuck Blow out control MOTOR DOES valve with air/Consult NOT STOP Authorized AMKUS Service Tech OUTWARD Max. pressure valve fault Consult AMKUS STROKE Service Department DISCONTINUOUS ©Copyright Amkus Rescue Systems, Inc. 2016-2017 LAI-001 August 31, 2017 Rev01... -
Page 20: Inspection, Cleaning, Decontamination, And Storage
Contact your local dealer or Amkus Rescue Systems. 12.0 PARTS, SERVICE AND TECHNICAL INFORMATION Parts, service and technical information may be obtained from your local AMKUS dealer, or by contacting AMKUS Rescue Systems. AMKUS RESCUE SYSTEMS 4201 Montdale Drive, Valparaiso, IN 46383-4098 USA 800-592-6587 •...
Need help?
Do you have a question about the ion AMK-iC550 and is the answer not in the manual?
Questions and answers