Table of Contents
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G-Force
DANGER
INSTRUCTIONS FOR SAFE OPERATION AND MAINTENANCE
CUTTER
SPREADER
COMBI TOOL
RAM
BATTERY
CHARGER
HYDRAULIC SYSTEM
HYDRAULIC FLUID
AMKUS RESCUE SYSTEMS
AMKUS.com
©Copyright AMKUS Rescue Systems 2016-2020
Understand manual before use. Operating AMKUS Rescue Systems without understanding the
manual, receiving proper training, and using appropriate personal protective equipment is a misuse
of AMKUS equipment. Obtain safety information at amkus.com
This instruction manual is intended to familiarize operators and maintenance personnel with the
operation, basic maintenance, and safety procedures associated with this product. This manual
should be kept available to all operating and maintenance personnel.
This manual does NOT address servicing of AMKUS Rescue Systems. Only competent rescue tool
repair technicians are qualified to repair AMKUS equipment.
Read and understand all instructions and warnings included in the packaging for DEWALT lithium
ion batteries and chargers.
Model: iC550
Model: iS240, iS240-L, iS280, iS280-L
Model: iCT516
Model: iTR230
DeWALT® Lithium Ion DCB606 (AMKUS Part# IBATTFV-6)
DeWALT® DCB118 1 Hour Charger, 120 VAC Part#: ICHRG120
Self-contained, 10,150 psi (700 bar) high-speed single stage pump
AMKUS MV0 (Mineral Oil base) Part#: KF0007
Safety Data Sheet (SDS) for AMKUS MV0 Hydraulic Fluid is available at AMKUS.com and
CHEMTREC.com (for equipment stored and operated in environments below 32°F (0°C)
contact AMKUS Rescue System for recommendation)
Electro-hydraulic Rescue Tools
4201 Montdale Drive, Valparaiso, IN 46383-4098 USA
1
ION
Battery Powered
®
Certified Compliant to
NFPA 1936
800-592-6587 · 219-548-5000
LAI-001 November 5, 2020 Rev06
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Table of Contents
Related Manuals for Amkus iC550
Summary of Contents for Amkus iC550
- Page 1 This manual should be kept available to all operating and maintenance personnel. This manual does NOT address servicing of AMKUS Rescue Systems. Only competent rescue tool repair technicians are qualified to repair AMKUS equipment.
- Page 2 DANGER PERSONAL RESPONSIBILITY CODE The member companies of FEMSA that provide emergency response equipment and services want responders to know and understand the following: 1. Fire ghting and Emergency Response are inherently dangerous activities requiring proper training in their hazards and the use of extreme caution at all times.
- Page 3 Amkus Trained Service people. An AMKUS Level 2 Certi cation is required to complete the Level 2 repairs involved in this and other Level 2 Procedures. Only AMKUS Level 2 Certi ed personnel are authorized to perform the complete contents of this and other procedures. A technician PURPOSE can be certi ed by any Level 3 Certi ed Technician but Level 2 cannot teach or certify any individuals.
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Page 4: Table Of Contents
10.1.5 HANDLE LIGHT BATTERY REPLACEMENT 11.0 TROUBLESHOOTING 11.1 GENERAL 11.2 TROUBLESHOOTING THE MOTOR 11.3 TROUBLESHOOTING THE HYDRAULICS 12.0 PARTS, SERVICE, AND TECHNICAL INFORMATION 13.0 DECOMMISSIONING 14.0 INSPECTION, CLEANING, DECONTAMINATION, AND STORAGE ©Copyright AMKUS Rescue Systems 2016-2020 LAI-001 November 5, 2020 Rev06... -
Page 5: Meaning Of Safety Signal Words
• Power units with electric motors or internal combustion engines are ignition sources. Flammable vapors heavier than air can accumulate in low spots. Avoid selecting these locations when setting up the power units. Use detectors to verify safe site selection. ©Copyright AMKUS Rescue Systems 2016-2020 LAI-001 November 5, 2020 Rev06... - Page 6 Risk of injury increases in unfavorable conditions such as poor lighting, inclines, loose, wet, or icy surfaces. Follow accepted safe lifting practices. Use of hydraulic fluids other than AMKUS MV1 or MV0 (see Specifications for fluid for specific tool NOTICE lines) can result in equipment damage and loss of function.
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Page 7: General Description
AMKUS manufactures a complete line of ION battery powered electro-hydraulic rescue tools. These rescue tools continue the AMKUS tradition of superior craftsmanship and quality. AMKUS backs these tools with a standard warranty published on the AMKUS website. The AMKUS ION tool's self-contained hydraulic system provides the motive forces needed to operate the tool. The brushless direct current (DC) motor operates from energy stored in a 60 Volt battery. -
Page 8: Safety Markings
Also compatible with: DEWALT DCB1800B 1800 Watt Portable Power Station and Simultaneous Battery Charger - AMKUS ICHRG120-4 DEWALT DCB609 20V/60V MAX FLEXVOLT 9.0 Ah and DEWALT DCB612 20V/60V MAX FLEXVOLT 12 Ah BATTERY - AMKUS IBATTFV-9 /IBATTFV-12 ©Copyright AMKUS Rescue Systems 2016-2020... -
Page 9: Cutter Specifications
Lowest Spreading Force (LSF) lb (kN) 6,610 (29.4) Max Spreading Force lb (kN) 31,940 (142.1) Highest Pulling Force (HPF) lb (kN) 9,590 (42.7) Lowest Pulling Force (LPF) lb (kN) 4,960 (22.1) ©Copyright AMKUS Rescue Systems 2016-2020 LAI-001 November 5, 2020 Rev06... -
Page 10: Combi Tool Specifications
Lowest Spreading Force (LSF) Piston 2 LB (kN) 17,170 (76.4) Extension Lengths Available inches (mm) 10, 18 and 27 (254, 457 and 686) Max Extended Length (achieved with 27” extension) inches (mm) 49.6 (1260) ©Copyright AMKUS Rescue Systems 2016-2020 LAI-001 November 5, 2020 Rev06... -
Page 11: Safety Considerations
SET-UP PROCEDURE Normally, AMKUS equipment is prepared and serviced by your dealer prior to delivery. If, however, you have decided to place the equipment into service yourself, remove equipment from the packing cartons and carefully inspect for damage. Damage that occurs during shipment should be reported immediately to the carrier. -
Page 12: Charge The Battery
To Power OFF - Press, hold for 1 second, and release the power button to shut off the rescue tool. The power is off when the status LED indicator light is off. The rescue tool will power off automatically after 20 minutes of inactivity. Figure 6.3 ©Copyright AMKUS Rescue Systems 2016-2020 LAI-001 November 5, 2020 Rev06... -
Page 13: Rotating Handle
HANDLE LIGHTS AMKUS dual handle lights operate at three levels of intensity. To operate these lights, press the button located behind each light. The lights can be powered OFF by scrolling through each setting to OFF, or by a single button press from a setting that’s been powered ON for over 5 seconds. -
Page 14: Control Valve Actuator
Verify operation of control valve actuator by checking to see it returns automatically to the neutral position when released. OPEN: clockwise rotation closes the tool OFF (Neutral postion): The control valve actuator returns to the center with motor stopped CLOSE: counter clockwise rotation opens the tool ©Copyright AMKUS Rescue Systems 2016-2020 LAI-001 November 5, 2020 Rev06... -
Page 15: Operation
Rotation of the control valve actuator runs the electric motor and pump. Rotating the control valve actuator regulates the hydraulic flow rate and power delivered to the tool. Turning the control valve actuator to the end stops provides maximum hydraulic flow rate and power. Figure 7.4A ©Copyright AMKUS Rescue Systems 2016-2020 LAI-001 November 5, 2020 Rev06... - Page 16 The blades on AMKUS cutters effectively cut steering columns, brake pedals, door mechanisms, CAUTION and other vehicle items as necessary for extrication. However, using AMKUS cutters as a piercing tool for heavy metal is not recommended. Therefore, when cutting, take care to insure the blade tips move through a clear path of travel.
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Page 17: Spreading / Squeezing / Lifting
• Always stabilize the object being lifted. TIPS MAY SLIP CORRECT INCORRECT INCREASE GAP AND STARTING POSITION STARTING POSITION REPOSITION TIPS Figure 7.5B For exchanging spreader tips, See Section on page 19. ©Copyright AMKUS Rescue Systems 2016-2020 LAI-001 November 5, 2020 Rev06... -
Page 18: Telescoping Ram Operation
The tool may be carried with the handle in any locked position. Too much space Space filled with an extension or blocking CORRECT STARTING POSITION INCORRECT STARTING POSITION Figure 7.6B ©Copyright AMKUS Rescue Systems 2016-2020 LAI-001 November 5, 2020 Rev06... -
Page 19: Accessories
Stacking extensions adds pivot points that may cause the load to become unstable. Sudden WARNING movement can occur in unstable loads having potential to cause severe injury or death. Only use one extension at a time. ©Copyright AMKUS Rescue Systems 2016-2020 LAI-001 November 5, 2020 Rev06... -
Page 20: Extended Reach Spreader Tips (Ert)
EXTENDED REACH SPREADER TIPS (ERT) The ION spreaders use removable tips. To remove the spreader tip, use a thumb and finger to depress the spring loaded tip pins, and remove the tips. To re-install the spreader tip, slide the tip back into place. Be sure that both pins return fully to their original positions. The reach and versatility of the spreader can be increased by using the Extended Reach Tips (ERT). -
Page 21: Safety Guards
The use of damaged blades decreases the cutting efficiency of the tool and can overheat the motor. Replace the blades when they become worn, cracked, or gouged. (Consult AMKUS Rescue Systems) Check the torque on the cutter and combination tool pivot bolt monthly. Proper pivot bolt torque is 100 ft-lb (136 N-m). -
Page 22: Hydraulic Maintenance
Do not adjust pressure relief valve . User adjustment of the pressure relief valve voids the warranty. NOTICE AMKUS Electric tools are equipped with an internal relief valve. The pressure relief valve is not user adjustable. Attempting to adjust the... -
Page 23: Troubleshooting
Parts, service, and technical information may be obtained from your local AMKUS dealer, or at amkus.com 13.0 DECOMMISSIONING When decommissioning any AMKUS Rescue Systems Tool or power supply, follow local regulations. For proper disposal information, contact your local AMKUS Rescue Systems dealer. -
Page 24: Inspection, Cleaning, Decontamination, And Storage
3. If the rescue tool becomes contaminated, determine the nature of the contamination. Follow the decontamination guidelines provided by the Authority Having Jurisdiction. Technical advice may be requested from AMKUS Rescue Systems. 4. Inspect the tool, controls, and battery after each use for damage, leakage, and excessive wear.
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