Amkus IC700 Instructions For Safe Operation And Maintenance
  1. Manuals
  2. Brands
  3. Amkus Manuals
  4. Power Tool
  5. IC700
  6. Instructions for safe operation and maintenance

Amkus IC700 Instructions For Safe Operation And Maintenance

Ion battery powered electro-hydraulic rescue tools
Hide thumbs Also See for IC700:
Table of Contents

Advertisement

Quick Links

Download this manual
G-Force
DANGER
INSTRUCTIONS FOR SAFE OPERATION AND MAINTENANCE
CUTTER Model: IC700
SPREADER Model: IS281
BATTERY DeWALT® Lithium Ion (AMKUS Part#) DCB606 (IBATTFV-6), DCB609 (IBATTFV-9),
CHARGER DeWALT® DCB118 1 Hour Charger, 120 VAC Part#: ICHRG120
HYDRAULIC SYSTEM Self-contained, 10,500 psi (724 bar) high-speed four stage pump
HYDRAULIC FLUID AMKUS MV1 (Mineral Oil base)
AMKUS RESCUE SYSTEMS
AMKUS.com
©Copyright AMKUS Rescue Systems 2020-2021
Understand manual before use. Operating AMKUS Rescue Systems without understanding the
manual, receiving proper training, and using appropriate personal protective equipment is a misuse
of AMKUS equipment. Obtain safety information at amkus.com
This instruction manual is intended to familiarize operators and maintenance personnel with the
operation, basic maintenance, and safety procedures associated with this product. This manual
should be kept available to all operating and maintenance personnel.
This manual does NOT address servicing of AMKUS Rescue Systems. Only competent rescue tool
repair technicians are qualified to repair AMKUS equipment.
Read and understand all instructions and warnings included in the packaging for DEWALT lithium
ion batteries and chargers.
IC700
DCB612 (IBATTFV-12)
Safety Data Sheet (SDS) for AMKUS MV1 Hydraulic Fluid is available at AMKUS.com and
CHEMTREC.com (for equipment stored and operated in environments below 32°F (0°C) contact
AMKUS Rescue System for recommendation)
Electro-hydraulic Rescue Tools
4201 Montdale Drive, Valparaiso, IN 46383-4098 USA
1
ION
Battery Powered
®
IS281
800-592-6587 · 219-548-5000
LAI-004 February 3, 2021 Rev00

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the IC700 and is the answer not in the manual?

Questions and answers

Related Manuals for Amkus IC700

Summary of Contents for Amkus IC700

  • Page 1 This manual should be kept available to all operating and maintenance personnel. This manual does NOT address servicing of AMKUS Rescue Systems. Only competent rescue tool repair technicians are qualified to repair AMKUS equipment.
  • Page 2 DANGER PERSONAL RESPONSIBILITY CODE The member companies of FEMSA that provide emergency response equipment and services want responders to know and understand the following: Firefighting and Emergency Response are inherently dangerous activities requiring proper training in their hazards and the use of extreme caution at all times. 2.
  • Page 3 AMKUS RESCUE SYSTEMS 4201 Montdale Drive, Valparaiso, IN 46383-4098 USA www.amkus.com 800-592-6587 • 219-548-5000 • Fax 219-476-1669 ©Copyright Amkus Rescue Systems, Inc. 2014-2016 LAA-004 December 8, 2016 Rev04 Safety Data Sheet (SDS) DeWalt Charger Original Packaging DeWalt Battery Original Packaging AMKUS MV1 HYDRAULIC FLUID ©Copyright AMKUS Rescue Systems 2020-2021...

  • Page 4: Table Of Contents

    10.1.5 HANDLE LIGHT BATTERY REPLACEMENT 11.0 TROUBLESHOOTING 11.1 GENERAL 11.2 TROUBLESHOOTING THE MOTOR 11.3 TROUBLESHOOTING THE HYDRAULICS 12.0 PARTS, SERVICE, AND TECHNICAL INFORMATION 13.0 DECOMMISSIONING 14.0 INSPECTION, CLEANING, DECONTAMINATION, AND STORAGE ©Copyright AMKUS Rescue Systems 2020-2021 LAI-004 February 3, 2021 Rev00...

  • Page 5: Meaning Of Safety Signal Words

    • Power units with electric motors or internal combustion engines are ignition sources. Flammable vapors heavier than air can accumulate in low spots. Avoid selecting these locations when setting up the power units. Use detectors to verify safe site selection. ©Copyright AMKUS Rescue Systems 2020-2021 LAI-004 February 3, 2021 Rev00...
  • Page 6 Risk of injury increases in unfavorable conditions such as poor lighting, inclines, loose, wet, or icy surfaces. Follow accepted safe lifting practices. Use of hydraulic fluids other than AMKUS MV1 or MV0 (see Specifications for fluid for specific tool NOTICE lines) can result in equipment damage and loss of function.

  • Page 7: General Description

    AMKUS manufactures a complete line of ION battery powered electro-hydraulic rescue tools. These rescue tools continue the AMKUS tradition of superior craftsmanship and quality. AMKUS backs these tools with a standard warranty published on the AMKUS website. The AMKUS ION tool's self-contained hydraulic system provides the motive forces needed to operate the tool. The brushless direct current (DC) motor operates from energy stored in a 60 Volt battery.

  • Page 8: Safety Markings

    SAFETY MARKINGS Valve Operation Product Information Safety Label Model # Serial # (also engraved on tool) Date of Manufacture Fluid Type Figure 3.2 ©Copyright AMKUS Rescue Systems 2020-2021 LAI-004 February 3, 2021 Rev00...

  • Page 9: Specifications

    20V MAX tools and power in the new 60V MAX and 120V MAX tools. Also compatible with: DEWALT DCB1800B 1800 Watt Portable Power Station and Simultaneous Battery Charger - AMKUS ICHRG120-4 ©Copyright AMKUS Rescue Systems 2020-2021 LAI-004 February 3, 2021 Rev00...

  • Page 10: Cutter Specifications

    AMKUS tools facilitate the extrication of entrapment victims. Only trained emergency services WARNING personnel should attempt victim extrication. All personnel using Amkus rescue tools are assumed to have completed a training course covering safe extrication of entrapment victims. The training must be acknowledged as educationally sound by the local Authority Having Jurisdiction (AHJ) over such training.

  • Page 11: Operating Considerations

    SET-UP PROCEDURE Normally, AMKUS equipment is prepared and serviced by your dealer prior to delivery. If, however, you have decided to place the equipment into service yourself, remove equipment from the packing cartons and carefully inspect for damage. Damage that occurs during shipment should be reported immediately to the carrier.

  • Page 12: Power Button On/Off

    HANDLE LIGHTS AMKUS dual handle lights operate in one of two modes, an on/off mode (standard), or an optional mode with three intensity levels. To operate the lights in the on/off mode, press the power button to turn the lights on. Press the button again to turn off.

  • Page 13: Control Valve Actuator

    Tool in Error • Temperature is over 113°F (45°C) • Temperature is under 3°F (-16°C) • Actuator ON, motor not running • Actuator NOT ON, motor running Flashing Red Battery Fault ©Copyright AMKUS Rescue Systems 2020-2021 LAI-004 February 3, 2021 Rev00...

  • Page 14: Cutting

    The blades on AMKUS cutters effectively cut steering columns, brake pedals, door mechanisms, CAUTION and other vehicle items as necessary for extrication. However, using AMKUS cutters as a piercing tool for heavy metal is not recommended. Therefore, when cutting, take care to insure the blade tips move through a clear path of travel.

  • Page 15: Spreading / Squeezing / Lifting

    To avoid load instability: • Position the spreader tips to maintain maximum contact with the surfaces to be spread, gripped When or lifted. • Always stabilize the object being lifted. ©Copyright AMKUS Rescue Systems 2020-2021 LAI-004 February 3, 2021 Rev00...

  • Page 16: Accessories

    The reach and versatility of the spreader can be increased by using the Extended Reach Tips (ERT). ERT tips are interchangeable with the standard tips. COMBINATION COMBINATION GATOR TIP GATOR TIP AND ERT OFFSET ERT PUSH TO RELEASE Figure 8.1 ©Copyright AMKUS Rescue Systems 2020-2021 LAI-004 February 3, 2021 Rev00...

  • Page 17: Chain Use

    Tools with moving blades have a guard over the moving parts. The guard is secured with screws which can be removed to clear debris during maintenance. Reinstall guards after maintenance. Figure 9.0 ©Copyright AMKUS Rescue Systems 2020-2021 LAI-004 February 3, 2021 Rev00...

  • Page 18: Inspection And Maintenance

    The use of damaged blades decreases the cutting efficiency of the tool and can overheat the motor. Replace the blades when they become worn, cracked, or gouged. (Consult AMKUS Rescue Systems) Check the torque on the cutter and combination tool pivot bolt monthly. Proper pivot bolt torque is 140 ft-lb (190 N-m).

  • Page 19: Troubleshooting

    Parts, service, and technical information may be obtained from your local AMKUS dealer, or at amkus.com 13.0 DECOMMISSIONING When decommissioning any AMKUS Rescue Systems Tool or power supply, follow local regulations. For proper disposal information, contact your local AMKUS Rescue Systems dealer.

  • Page 20: Inspection, Cleaning, Decontamination, And Storage

    3. If the rescue tool becomes contaminated, determine the nature of the contamination. Follow the decontamination guidelines provided by the Authority Having Jurisdiction. Technical advice may be requested from AMKUS Rescue Systems. 4. Inspect the tool, controls, and battery after each use for damage, leakage, and excessive wear.

This manual is also suitable for:

Is281

Table of Contents