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Understand manual before use. Operating AMKUS Rescue Systems without understanding the
DANGER
manual, receiving proper training, and using appropriate personal protective equipment is a
misuse of AMKUS equipment. Obtain safety information at amkus.com.
This instruction manual is intended to familiarize operators and maintenance personnel with the
operation, basic maintenance, and safety procedures associated with this product. This manual
should be kept available to all operating and maintenance personnel.
This manual does NOT address Level 2 & 3 servicing of AMKUS Rescue Systems. Only competent
rescue tool repair technicians are qualifi ed to repair AMKUS equipment.
Read and understand all instructions and warnings included in the packaging for DEWALT lithium
ion batteries and chargers.
IC750
CUTTER
COMBI TOOL
SPREADER
BATTERY
CHARGER
HYDRAULIC SYSTEM
HYDRAULIC FLUID
AMKUS RESCUE SYSTEMS
AMKUS.com
©Copyright AMKUS Rescue Systems, Inc. 2020
Electro-hydraulic Rescue Tools
ICT716
Model: IC750
Model: ICT716
Model: IS320
DeWALT® Lithium Ion (AMKUS Part#) DCB606 (IBATTFV-6), DCB609
(IBATTFV-9), DCB612 (IBATTFV-12)
DeWALT® DCB118 1 Hour Charger, 120 VAC Part#: ICHRG120
Self-contained, 10,500 psi (724 bar) high-speed four stage pump
AMKUS MV1 (Mineral Oil base)
Safety Data Sheet (SDS) for AMKUS MV1 Hydraulic Fluid is available at AMKUS.
com and CHEMTREC.com (for equipment stored and operated in environments
below 32°F (0°C) contact AMKUS Rescue Systems for recommendation)
ION
Battery Powered
®
4201 Montdale Drive, Valparaiso, IN 46383-4098 USA
IS320
800-592-6587 • 219-548-5000
LAI-002 April 29, 2020 Rev00
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Table of Contents
Related Manuals for Amkus IS320
Summarization of Contents
AMKUS ION Battery Powered Rescue Tools
Product Models Overview
Introduces the IC750 Cutter, ICT716 Combi Tool, and IS320 Spreader.
Key Technical Specifications
Lists battery, charger, and hydraulic system details for the rescue tools.
Supporting Manuals and Materials
Safety Data Sheet Reference
Highlights the availability of the Safety Data Sheet for hydraulic fluid.
DeWalt Charger and Battery Packaging
Refers to original packaging for DeWalt charger and battery information.
Safety Signal Words and General Hazards
Understanding Safety Signal Words
Defines DANGER, WARNING, CAUTION, and NOTICE signal words used in the manual.
Hydraulic Tool Hazard Awareness
Details hazards associated with hydraulic tools like load instability, pinch points, and projectiles.
Critical Safety Precautions and Warnings
Hydraulic Fluid and Electrical Hazards
Addresses risks from hydraulic fluid leaks, injection injuries, and electric shock.
Product Misuse and Lifting Safety
Warns against misuse, improper maintenance, and unsafe lifting practices.
Hydraulic Fluid Compatibility Issues
Highlights incompatibility of certain hydraulic fluids with tool seals.
General Tool Description and Components
AMKUS ION Tool Overview
Describes the ION battery powered electro-hydraulic rescue tool system.
Cutter and Combi Tool Parts
Identifies key components of the IC750 Cutter and ICT716 Combination Tool.
Spreader Components and Safety Labels
IS320 Spreader Components
Details parts of the IS320 Spreader, including tips and handle.
Product Safety and Information Labels
Shows and explains important safety and product information labels on the tools.
Detailed Technical Specifications
Battery and Charger Specifications
Provides detailed specs for DeWalt batteries and chargers used with the tools.
Operating Limits and Drive/Hydraulic Specs
Lists operating temperature, electric drive, and hydraulic system specifications.
Model-Specific Specifications
IC750 Cutter Specifications
Details mechanical specifications for the IC750 Cutter, including dimensions and ratings.
IS320 Spreader Specifications
Provides mechanical specifications for the IS320 Spreader, including forces and distances.
ICT716 Combi Tool Specifications
Lists mechanical specs for the ICT716 Combi Tool, covering dimensions and forces.
Safety Considerations for Operation
Protective Clothing and Equipment
Emphasizes operator responsibility for appropriate protective gear.
Operator Training and Competency
Stresses the need for trained personnel for victim extrication.
Tool Overheating and Cooling
Explains tool overheating risks and operational pauses for cooling.
Basic Tool Setup Procedures
Installing the Battery Pack
Instructions for safely installing the DeWalt battery into the rescue tool.
Powering the Tool On and Off
Describes how to use the power button and automatic shutoff feature.
Rotating Handle Adjustment
Details how to rotate and adjust the tension of the tool's handle.
Tool Controls and Battery Status
Handle Light Operation Modes
Explains how to operate the handle lights at different intensity levels.
Control Valve Actuator Function
Describes the three positions (CLOSE, OFF, OPEN) and deadman feature of the valve.
Checking Battery Charge Level
Guidance on using indicator lights to check the battery's charge status.
Operation and Status Indicators
When to Replace the Battery
Criteria for determining when the battery needs to be changed.
Recommended Tool Storage
Provides guidelines for optimal tool storage to maintain performance.
Interpreting Status LED Codes
Explains the meaning of different LED colors for tool status and errors.
Performing a Cutting Operation
Step-by-step guide on how to perform cutting tasks with the tool.
Advanced Cutting Techniques and Warnings
Cutting Operation Safety
Warnings regarding cutter rotation, blade flex, and safe positioning during cuts.
Blade Care and Limitations
Advice on blade positioning, avoiding hardened metals, and blade damage.
Spreading, Squeezing, and Lifting Operations
Spreader Operation Safety
Safety precautions for spreader rotation and load stability during operations.
Load Stability in Spreading Tasks
Guidance on positioning tips and stabilizing loads for spreading or lifting.
Tool Accessories and Attachments
Extended Reach Spreader Tips (ERT)
Details on using interchangeable ERT tips to extend spreader reach.
Safe Chain Use for Spreaders
Instructions and warnings for using chain kits with spreaders for lifting/securing.
Inspection and Maintenance Schedule
Safety Guards and Maintenance
Information on safety guards and their role in maintenance procedures.
Periodic Maintenance Requirements
Outlines the schedule for visual checks and securing nuts/bolts.
Routine Maintenance Procedures
Covers checking blades, hydraulic systems, and motor cooling vents.
Maintenance Tasks and Troubleshooting
Lubrication and Handle Light Battery
Guidance on lubrication frequency and replacing handle light batteries.
General Troubleshooting Approach
General advice on identifying and reporting tool malfunctions.
Motor and Hydraulic Troubleshooting
Troubleshooting common motor and hydraulic system issues with remedies.
Service, Disposal, and Storage
Parts, Service, and Technical Info
Where to obtain parts, service, and technical information.
Tool Decommissioning Guidelines
Procedures and considerations for decommissioning rescue tools.
Final Inspection and Storage
Instructions for final inspection, cleaning, and secure storage of tools.
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