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New Leader TR3000 Operator's Manual

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NL5060 G5
Operator's Manual
UNIT SERIAL NUMBER ___________________________
TR3000 SERIAL NUMBER_________________________
MANUAL NUMBER: 315924-AA-C
EFFECTIVE 01/2020
1330 76TH AVE SW
CEDAR RAPIDS, IA 52404-7052
PHONE (800) 363-1771 | FAX (319) 286-3350
www.newleader.com
Copyright 2019 Highway Equipment Company, Inc.
Now doing business as New Leader Manufacturing

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  • Page 1 UNIT SERIAL NUMBER ___________________________ TR3000 SERIAL NUMBER_________________________ MANUAL NUMBER: 315924-AA-C EFFECTIVE 01/2020 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (800) 363-1771 | FAX (319) 286-3350 www.newleader.com Copyright 2019 Highway Equipment Company, Inc. Now doing business as New Leader Manufacturing...

  • Page 2: Table Of Contents

    NL5060G5 Table of Contents Interactive Features ������������������������������������������������������������������������������������������������������������������������������� 5 Preface ���������������������������������������������������������������������������������������������������������������������������������������������������� 7 Safety ������������������������������������������������������������������������������������������������������������������������������������������������������ 8 Important Safety Information ������������������������������������������������������������������������������������������������������ 8 Safety Alert Symbols �������������������������������������������������������������������������������������������������������������������� 8 General Safety Rules ����������������������������������������������������������������������������������������������������������������������������� 9 Safety Decals ���������������������������������������������������������������������������������������������������������������������������������������� 19 Safety Decal Maintenance ��������������������������������������������������������������������������������������������������������� 19 Safety Decal Installation ������������������������������������������������������������������������������������������������������������ 19 Informational Decals ���������������������������������������������������������������������������������������������������������������������������...
  • Page 3 Pre- & Post-Season Checklists ������������������������������������������������������������������������������������������������������������ 86 Hydraulics ��������������������������������������������������������������������������������������������������������������������������������������������� 87 Hydraulic Schematic - Single Bin �������������������������������������������������������������������������������������������������������� 88 Flow Diagram - Single Bin ������������������������������������������������������������������������������������������������������������������ 89 Hydraulic Schematic - TR3000 Brakes ������������������������������������������������������������������������������������������������ 92 Controller Operations ������������������������������������������������������������������������������������������������������������������������� 93 Introduction �������������������������������������������������������������������������������������������������������������������������������� 93 How the ISOBUS Works ������������������������������������������������������������������������������������������������������������� 93 Terminologies �����������������������������������������������������������������������������������������������������������������������������...
  • Page 4 NL5060G5 Table of Contents Switch Assignment ������������������������������������������������������������������������������������������������������������������� 107 Material Profile Management �������������������������������������������������������������������������������������������������� 108 Creating a New Profile ������������������������������������������������������������������������������������������������������������� 109 Component Calibration ����������������������������������������������������������������������������������������������������������� 114 Spinner Disc Calibration ���������������������������������������������������������������������������������������������������������� 114 Spinner Assembly Calibration ������������������������������������������������������������������������������������������������� 115 Feedgate Calibration ��������������������������������������������������������������������������������������������������������������� 116 Calibrate Rate Encoder ������������������������������������������������������������������������������������������������������������ 118 Conveyor Calibration ���������������������������������������������������������������������������������������������������������������...

  • Page 5: Interactive Features

    Electronic format viewers can Hyperlinks within the content are denoted by click these links for direct access to New Leader online features� Internet access is required� www.NewLeader.com 315924-AA-C (800) 363-1771 - 5 -...
  • Page 6 Insert Current New Leader Warranty...

  • Page 7: Preface

    New Leader Manufacturing reserves the right to make alterations or modifications to this equipment at any time. The manufacturer shall not be obligated to make such changes to machines already in the field.

  • Page 8: Safety

    Important Safety Information Figure 1�1 - The need for safety cannot be stressed strongly enough in this manual� At New Leader Manufacturing, we urge you to make safety your top priority when operating any equipment. We firmly advise that anyone allowed to operate this machine carefully read, learn and understand all messages and information in this manual and on machine’s safety decals before operating machine, as well as...

  • Page 9: General Safety Rules

    NL5060G5 General Safety Rules Operations PREPARE FOR EMERGENCIES Figure 1.2 - Be prepared if a fire starts. Keep a fully charged fire extinguisher and first aid kit in accessible place on the vehicle at all times� Fire extinguisher must be Type ABC or Type BC� Keep emergency numbers for doctors, ambulance service, hospital and fire department available at all times.
  • Page 10 NL5060G5 General Safety Rules Operations HANDLE HAZARDOUS MATERIALS SAFELY Figure 1�5 - Materials to spread can be dangerous� Improper selection, application, use or handling may be a hazard to persons, animals, plants, crops or other property� A Safety Data Sheet (SDS) provides specific details on chemical products: physical and health hazards, safety procedures and emergency response techniques�...
  • Page 11 NL5060G5 General Safety Rules Operations AVOID MOVING PART HAZARDS Figure 1�8 - Entanglement in rotating drive lines or moving parts will cause serious injury or death� Stay clear of all moving parts, such as shafts, couplings and universal joints� Make sure all personnel are clear of machine before starting� Figure 1�8 Figure 1�9 - Do not operate machine without all guards and shields closed and secured�...
  • Page 12 NL5060G5 General Safety Rules Operations DO NOT CLIMB OR STAND ON MACHINE Figure 1�12 - Never allow any personnel to ride in or on the machine� Use only inspection ladder or portable ladder to view the unit� Use caution when getting on and off the ladder, especially in wet, icy, snowy or muddy conditions�...
  • Page 13 NL5060G5 General Safety Rules Transportation & Handling TRAVELING & TRANSPORTING ON PUBLIC ROADS Always walk around and visually inspect the machine before traveling on public roads� Check for damage and/or faulty components that can fail and create a hazard or unsafe condition� Make sure all machine systems operate properly, including but not limited to: headlights, tail and brake lights, hazard warning lights, turn indicators, parking brake, horn and rear view mirrors�...
  • Page 14 Never modify any equipment or add attachments not approved by New Leader Manufacturing� Figure 3�1 DO NOT SERVICE OR ADJUST MACHINE WHILE IN MOTION Figure 3�2 - Never lubricate, service or adjust the machine or any of its components while they are moving�...
  • Page 15 Use power tools only to loosen threaded parts and fasteners� Using power tools to tighten may cause over-tightening and component damage� Use only service parts meeting New Leader specifications. Figure 3�6 www.NewLeader.com 315924-AA-C (800) 363-1771...
  • Page 16 NL5060G5 General Safety Rules Maintenance HIGH PRESSURE FLUID HAZARDS Figure 3.7 - Escaping fluid under pressure can penetrate the skin causing serious injury� Always stop machine, allow to cool and relieve pressure before servicing hydraulic system� Never open hydraulic lines under pressure� Make sure all connections are tight and all hoses are in good condition before pressurizing system�...
  • Page 17 NL5060G5 General Safety Rules Maintenance CLEAN MACHINE OF HAZARDOUS CHEMICALS During application of hazardous chemicals, residue can build up on the inside or outside of the vehicle� CAUTION Clean vehicle according to use instructions of hazardous chemical� Figure 3�10 - When exposed to hazardous chemicals, clean exterior and interior of vehicle daily to keep free of the accumulation of visible dirt and contamination�...
  • Page 18 NL5060G5 General Safety Rules Storage PARK VEHICLE SAFELY Figure 4�1 - When leaving the vehicle unattended for any reason, be sure to: • Shut down PTO� • Shut off vehicle’s engine, and unit’s engine if applicable� • Place vehicle transmission in “Neutral” or “Park”� •...

  • Page 19: Safety Decals

    Replace safety decals and signs that are missing or have become illegible� Replaced parts that displayed a safety sign should also display the current sign� Safety decals or signs are available from your dealer’s Parts Department or from New Leader Manufacturing by calling (800) 363-1771�...
  • Page 20 NL5060G5 Safety Decals Cancer and Reproductive Harm - www.P65Warning.ca.gov 315865-A 10 9 10 10 www.NewLeader.com 315924-AA-C - 20 - (800) 363-1771...
  • Page 21 NL5060G5 Safety Decals 1. CAUTION: TO AVOID INJURY OR MACHINE DAMAGE: • Do not operate or work on this machine without reading and understanding the operator’s manual� • Keep hands, feet, hair and clothing away from moving parts� • Do not allow riders on machine� •...
  • Page 22 NL5060G5 Safety Decals 5. WARNING: MOVING PART HAZARD To prevent death or serious injury: • Close and secure guards before starting� • Do not stand or climb on machine� • Disconnect and lockout power source before adjusting or servicing� • Keep hands, feet and hair away from moving parts�...
  • Page 23 NL5060G5 Notes This page is intentionally left blank. www.NewLeader.com 315924-AA-C (800) 363-1771 - 23 -...
  • Page 24 NL5060G5 Safety Decals Cancer and Reproductive Harm - www.P65Warning.ca.gov 315865-A www.NewLeader.com 315924-AA-C - 24 - (800) 363-1771...
  • Page 25 NL5060G5 Safety Decals 1. CAUTION: BRAKING SYSTEM REQUIREMENTS To prevent injury or machine damage, per ANSI/ASAE S365.8 MAY 2007: Do not tow equipment that has brakes: • at speeds over 32mph (50km/hr); or • at speeds above that recommended by the manufacturer; or •...

  • Page 26: Informational Decals

    NL5060G5 Informational Decals www.NewLeader.com 315924-AA-C - 26 - (800) 363-1771...
  • Page 27 Before spreading material, spread pattern tests must be conducted to properly adjust the spread pattern� Refer to the manual for adjustment instructions� A spread pattern test kit is available from your New Leader dealer� Wind, humidity, rain and other adverse weather conditions can affect spread pattern, resulting in uneven crop growth and loss of yields�...
  • Page 28 NL5060G5 Notes This page is intentionally left blank. www.NewLeader.com 315924-AA-C - 28 - (800) 363-1771...

  • Page 29: Connecting Implement

    NL5060G5 Connecting Implement Hydraulic Requirements • Low pressure drop motor return port� • Zero pressure case drain port� • Equipped with hydraulic trailer brake system� Tractor Side Implement Side User Supplied Factory Supplied FUNCTION DESCRIPTION COUPLER COUPLER DESCRIPTION Spreader Tractor High Flow ISO 5675 ISO 5675 3/4”...

  • Page 30: Implement Preparation And Connection

    NL5060G5 Connecting Implement Implement Preparation and Connection DO NOT wear loose clothing� Keep hands and other body parts away from connecting DANGER parts of tractor and implement� Entanglement could cause serious injury� DO NOT stand on PTO, PTO driveline, tongue, or draw bar� Falling could cause death or DANGER serious injury�...
  • Page 31 NL5060G5 Connecting Implement 8� Retract jack to storage position� Figure 1 Figure 2 Figure 3 Figure 4 9� Attach safety chain� 10� On left side of hitch, loop safety chain through tractor intermediate support (Figure 5)� 11� On left side of hitch, loop safety chain around tractor drawbar (Figure 6)� 12�...
  • Page 32 NL5060G5 Connecting Implement 14� Connect hydraulic and electrical hookups to appropriate tractor hookups (Figure 10)� • A: Connect 3/8” male quick coupler to zero pressure return (case drain)� • B: Connect 3/4” coupler to tractor return� • C: Connect 1/2” coupler to tractor pressure� •...

  • Page 33: Isobus Connections

    Pin 8 - ISO-BUS Can High • Pin 9 - ISO-BUS Can Low Figure 11 Connects to: TR3000 Main Harness, supplied with implement� • Pin 1 - Hydraulic cooler fan power (Switched 12v) • Pin 2 - Hydraulic cooler fan ground •...

  • Page 34: Hydraulic Hose Installation Guide

    NL5060G5 Connecting Implement Hydraulic Hose Installation Guide 1� Use elbows and adapters in the installation to 2� Install hose runs to avoid rubbing or abrasion� relieve strain on the assembly, and to provide Clamps are often needed to support long runs easier and neater installations that are accessible of hose or to keep hose away from moving for inspection and maintenance�...

  • Page 35: Insert Installation

    NL5060G5 Insert Installation Recommended sequence of installation is: Spreader preparation. Insert preparation. Mounting of insert. Connecting hydraulic hoses. Installation of hillside divider and conveyor cover. Checking installation. Checking for leaks and proper functioning. Insert Hydraulic Requirements Refer to “Spreader Hydraulic Requirements” for specifications required for insert installation. Spreader Preparation Use only lifting devices that meet or exceed OSHA standard 1910�184�...

  • Page 36: Feedgate Adjustment

    NL5060G5 Insert Installation 1� Figure 2 - Support endgate by attaching a hoist to the lift hooks� Remove hardware from both sides of the endgate and carefully remove from the spreader� NOTE: Always use a sling, spreader bar, or lifting bar that attaches to the lifting points with a minimum of 60 degrees from horizontal�...

  • Page 37: Insert Bin Install

    NL5060G5 Insert Installation Insert Bin Install Use only lifting devices that meet or exceed OSHA standard 1910�184� Never exceed WARNING work load limits or lift equipment over people� Empty spreader before lifting� Loads may shift or fall if improperly supported, causing injury� Before installing the insert: Parts Needed: Description...
  • Page 38 NL5060G5 Insert Installation Figure 5A (uninstalled) Figure 5B (shown installed) View from rear of unit� Figures 5A-5B - Visually make sure insert is centered from side to side in main bin and rear pads are resting on main bin� Figure 6 Figure 7 Figure 6 - There must be contact between rear pads and main unit�...
  • Page 39 NL5060G5 Insert Installation Figure 9 Figure 10 Figure 11 Figure 9 - Once both front pads make contact, insert hardware in front mount brackets’ lower holes� Shim between main bin and insert brackets if distance is larger than 1/8” (�32cm)� Tighten hardware per torque recommendations in this manual�...
  • Page 40 NL5060G5 Insert Installation BIN 1 BIN 2 BIN 2 Figure 12 - Connect Bin harnesses as equipped at rear electrical bulkhead� Ensure all unused receptacles are BIN 3 capped to prevent entrance of dust and moisture into connector(s)� Figure 12 Figure 13 - Calibrate insert feedgate height by following steps through controller display�...

  • Page 41: Hillside Divider & Conveyor Cover - Multapplier

    NL5060G5 Insert Installation Hillside Divider & Conveyor Cover - MultApplier The following steps apply to MultApplier units only� Continue to “Lower Divider - MultiBin” for MultiBin units� Highway Equipment Company will not be liable for misapplied material due to an improperly NOTICE! adjusted divider, spreader or both�...

  • Page 42: Hydraulics

    NL5060G5 Insert Installation Hydraulics Attach insert hoses to spreader hoses as shown in Figures 17A - 17B as applicable� BIN 1 FEEDGATE LEFT HAND RIGHT HAND BODY SIDE BODY SIDE TUBE CLAMP TUBE CLAMP BIN 2 FEEDGATE BIN 2 CONVEYOR Figure 17 - MultApplier Operation www.NewLeader.com 315924-AA-C...

  • Page 43: Insert Removal/Endgate Installation

    NL5060G5 Insert Installation Insert Removal/Endgate Installation Remove insert and reinstall endgate, Inverted “V”, single conveyor Hillside Divider, etc� by following applicable installation instructions in reverse order� Make sure the insert hydraulics, electrical connections and air lines are disconnected from the spreader before removal� See “Inverted V” in spreader parts manual�...
  • Page 44 NL5060G5 Notes This page is intentionally left blank. www.NewLeader.com 315924-AA-C - 44 - (800) 363-1771...

  • Page 45: General Description

    The TR3000 is an agricultural implement flotation trailer designed for attachment to specially equipped tractors by means of a category 4 receiver hitch� The TR3000 is equipped with hydraulic brakes and walking beam suspension� The unit is hydraulically powered and provides independent variable speed control for the spinner and full automatic ground speed control for the conveyor�...

  • Page 46: Introduction

    NL5060G5 Introduction Sight Window Sight Window Li� Hook Li� Hook Rear Endgate Rear Endgate Feedgate Feedgate Side Stake Side Stake Spinner Spinner Deflector Deflector REAR VIEW FRONT VIEW Material Divider Material Divider Spreader Control Spreader Control Cylinder Control Cylinder Control Valve Assembly Valve Assembly Valve Assembly...
  • Page 47 NL5060G5 Introduction MultApplier Bin 2 Bin 1 Bin 2 www.NewLeader.com 315924-AA-C (800) 363-1771 - 47 -...
  • Page 48 NL5060G5 Introduction Bin 1: Main holding bin for material or Insert� MultApplier insert (shown on following pages) are configured as Bin 2. Conveyor: Conveys material to rear of unit� Conveyor Chain Oiler: Use to lubricate conveyor chain strands at the end of each day’s use to prevent premature component failure�...

  • Page 49: Dimensions & Capacities

    NL5060G5 Dimensions & Capacities NL5060 Single Bin C (INSIDE) 57” (1447mm)* 132” (3353mm) 102” (2591mm) 143” (3632mm)* 119” (3022mm) 143” (3632mm) *Height dimensions shown with static loaded, OEM-size tires� www.NewLeader.com 315924-AA-C (800) 363-1771 - 49 -...
  • Page 50 NL5060G5 Dimensions & Capacities NL5060 Dimensions & Capacities - Single Bin Spreader Approximate Unit Overall Length Body Length Struck Capacity Length Weight Length Cu Ft (Cu M) Lbs (Kg) 16’ (4�88m) 292” (7417mm) 223” (5664mm) 192” (4877mm) 18,300 (8300) 606 (17�2) Hitch Height Position 1 19�5”...

  • Page 51: Nl5060, With Multiplier

    NL5060G5 Dimensions & Capacities NL5060, With Multiplier 84” (2137mm) 119” (3023mm) NL5060 Dimensions & Capacities - With Multiplier With 7’ MultApplier Overall Spreader Body Approximate Bin 1 Unit Length Length Length Weight Struck Capacity Length Lbs (Kg) Cu Ft (Cu M) 292”...

  • Page 52: Multiplier

    NL5060G5 Dimensions & Capacities Multiplier 102” (2591mm) A (INSIDE) 53” (1346mm) Multapplier Alone Dimensions & Capacities Approximate Inside Length Overall Length Struck Capacity Insert Unit Length Weight Cu Ft (Cu M) Lbs (Kg) 7’ (2�13m) MultApplier 84” (2137mm) 104” (2642mm) 1,303 (590) 161 (4�56) www.NewLeader.com...

  • Page 53: Initial Startup

    NL5060G5 Initial Startup WARNING Stand clear of moving machinery� NOTE: Do not load spreader with material. 1� Check entire unit to make sure all fasteners are in place and properly tightened per “Standard Torques” section in this manual� 2� Make sure no other persons are in vicinity of spreader� 3�...

  • Page 54: General Operating Procedures

    NL5060G5 General Operating Procedures It is recommended that spread pattern tests be conducted prior to each spreading season, after any spreader maintenance, before applying a new product, and periodically during the spreading NOTE: season� Spread pattern tests must be performed for each product, blend and application rate� See “Spread Pattern”...

  • Page 55: Inspection Ladder

    NL5060G5 General Operating Procedures Inspection Ladder KEEP OFF FENDERS� Do not place objects on fenders� They are not intended to WARNING carry loads� Falling from the fenders could cause death or serious injury� Always place the inspection ladder in the storage position while unit is in transit with NOTICE! rubber latches (A) secured�...

  • Page 56: Tire Pressure And Transport Speeds

    NL5060G5 General Operating Procedures Tire Pressure and Transport Speeds Proper air pressure achieves maximum tire performance� The TRAILER TIRE following table should be used as a guide� ROAD SPEED TABLE Tire Max Gross Drive at a reasonable and safe speed Pressure Road Combined...

  • Page 57: Implement Maneuvering

    NL5060G5 General Operating Procedures Implement Maneuvering Make sure the area behind the trailer is clear of obstructions and personnel� Turning or WARNING backing may result in limited visibility� Check blind spots� Back and/or turn cautiously� Failure to do so could result in death, serious injury or damage to the implement� Maintain reasonable speeds�...

  • Page 58: Rear Pulling Lugs

    NL5060G5 General Operating Procedures 12” (30cm) MAX TRAVEL Figure 5 - Walking Beam Travel Rear Pulling Lugs Do not pull implement sideways—always pull straight� Always disconnect tractor from implement NOTICE! before using rear lugs� Otherwise, damage to implement may occur� NOTICE! Failure to raise jack before pulling stuck implement will destroy jack�...

  • Page 59: Lubrication & Maintenance

    NL5060G5 Lubrication & Maintenance Preventative Maintenance Pays! The handling and spreading of commercial fertilizers is a most severe operation with respect to metal corrosion� Establish a frequent, periodic preventative maintenance program to prevent rapid deterioration to spreading equipment� Proper cleaning, lubrication and maintenance will yield longer life, more satisfactory service and more economical use of your equipment�...

  • Page 60: Hydraulic Hose

    NL5060G5 Lubrication & Maintenance Hydraulic Hose Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or other signs of wear or damage� Worn or damaged hose assemblies should be replaced immediately� Testing should be conducted in approved test stands with adequate guards to protect WARNING the operator�...

  • Page 61: Lubrication

    NL5060G5 Lubrication & Maintenance Lubrication Make sure unit is clean and completely dry� With spreader empty, shut down spinners and run conveyor at 20 RPM� Lubricate conveyor chain via display through two full revolutions of conveyor� Lubricate every 10 hours of spreading, or at the end of each day’s use� Do not allow lubricants to contact belting as they will cause NOTICE! the belt to deteriorate and fail prematurely�...

  • Page 62: Boc Conveyor Belt Maintenance

    NL5060G5 Lubrication & Maintenance Chain Tension to be Measured from Rear of Sill� Proper Tension: Main Unit Conveyor 36” to 40” (9144mm - 1016mm) Figure 3 - Chain Tension #4 BOC Conveyor Belt Maintenance Standard belting for the #4 conveyor is moderately oil resistant (MOR) that is impervious to moisture, weathering, and normal action which can be used with chemical-impregnated fertilizer or oil-based additives�...
  • Page 63 NL5060G5 Lubrication & Maintenance Spinner Fins Visually inspect spinner fins daily for build- up of material and wear� Spinner discs and fins must be kept clean and polished. Even a small build-up of material on a spinner can significantly affect the spread pattern. Rough, bent or worn fins will produce poor spread patterns.

  • Page 64: Conveyor Gearcase

    NL5060G5 Lubrication & Maintenance Conveyor Gearcase Drain oil in a new unit after first two weeks (or not more than 100 hours) of operation, and flush gear case thoroughly with light oil. Refer to “Lubricant and Hydraulic Oil Specifications” section for proper grade oil and recommended amounts of lubricant�...

  • Page 65: Trailer Brakes

    Perform maintenance on level surface with wheels blocked� There is no parking brake WARNING on the TR3000� Block the wheels prior to unhitching or any maintenance of the TR3000� Uncontrolled movement of the trailer could cause death or serious injury�...

  • Page 66: Spinner Assembly Adjustments

    NL5060G5 Lubrication & Maintenance Spinner Assembly Adjustments The G5 spinner assembly is designed to be generally maintenance free with components moving on several poly pads. Although the poly pads appear flat and smooth, they can contain areas that are very slightly different in thickness�...
  • Page 67 NL5060G5 Lubrication & Maintenance 2� Loosen the two spinner retaining clamp bolts (4)� The retaining clamp (5) mounting holes are slotted horizontally� Slide the bracket by hand either to the right or left until the bracket touches plate (6), then tighten the clamp bolts� Again, lift on the lower spinner guard where there should now be a maximum of 1/8”...

  • Page 68: Home Sensor Adjustment

    NL5060G5 Lubrication & Maintenance Home Sensor Adjustment The engine must be off before making any adjustments! Failure to comply with this warning WARNING could result in death or serious injury� The home sensor is a proximity sensor which detects when the Spinner Fixed Tabs (1) pass within range of Sensor (2)�...

  • Page 69: Fan Frame Testing

    NL5060G5 Lubrication & Maintenance Fan Frame Testing Select “Tool Box” Select “Fan Frame Testing” The spinner assembly can be shifted up to 10” to Components will move! Keep everyone clear! Failure to follow CAUTION this warning may result in injury or machine damage�...

  • Page 70: Tires

    NL5060G5 Lubrication & Maintenance Tires NOTICE! Inspect tires and wheels daily for wear and/or loose hardware� Service of tires and rims can be dangerous� Follow all safety rules� Only specialized WARNING personnel should mount tires� Use proper equipment and procedures� Damaged tires can explode causing injury�...

  • Page 71: Clean-Up

    NL5060G5 Lubrication & Maintenance Tighten nuts to 50 ft-lb (67�8 N-m) following a crisscross sequence as shown in Figure 10� After the wheel is installed inspect the seating of the wheels on all four pilots and turn the wheel checking for irregularity of the wheel assembly� This will ensure the wheel is seated on the pilots and flat against the drum�...

  • Page 72: Bin Sensor

    NL5060G5 Lubrication & Maintenance Bin Sensor Stay out of the spreader� Do not climb on spreader� Use a portable ladder to inspect, clean WARNING and maintain the bin sensor from outside the spreader� Failure to do so could result in injury from falling�...

  • Page 73: Lubricant & Oil Specifications

    Extreme environments or dirty conditions may require the use of different oils� Consult your New Leader dealer or the Product Support Department at New Leader Manufacturing for systems operating outside normal conditions�...

  • Page 74: Lubrication & Maintenance Chart

    NL5060G5 Lubrication & Maintenance Chart Shut off all power and allow all moving parts to come to rest before performing any WARNING maintenance operation� The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart: Location Places Method...
  • Page 75 NL5060G5 Lubrication & Maintenance Chart Figure 3 - Front Grease Bank Locations Figure 4 - Rear Grease Bank Locations www.NewLeader.com 315924-AA-C (800) 363-1771 - 75 -...
  • Page 76 NL5060G5 Lubrication & Maintenance Chart Shut off all power and allow all moving parts to come to rest before performing any WARNING maintenance operation� The implement should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart: Location Places Method...
  • Page 77 NL5060G5 Lubrication & Maintenance Chart Figure 6 - TR3000 Grease Banks Figure 8 - TR3000 Grease Locations Underside Figure 7 - TR3000 Grease Locations Top Side www.NewLeader.com 315924-AA-C (800) 363-1771 - 77 -...

  • Page 78: Serial Number Locations

    NL5060G5 Serial Number Locations SPREADER TR3000 MULTAPPLIER www.NewLeader.com 315924-AA-C - 78 - (800) 363-1771...

  • Page 79: Standard Torques

    NL5060G5 Standard Torques CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD NO MARKINGS GRADE 2 THREE MARKS - 120 DEGREES APART GRADE 5 SIX MARKS - 60 DEGREES APART GRADE 8 USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS� TORQUE - FOOT-POUNDS CAP SCREW GRADE 2...

  • Page 80: Troubleshooting

    NL5060G5 Troubleshooting Symptom: Reason: Correction: Spinner will not run Defective Spinner Control Replace spinner control valve cartridge and Valve coil� No voltage at valve Verify spinner switch is on� Verify spinner enable is checked� Verify controller has a target spinner RPM entered�...
  • Page 81 NL5060G5 Troubleshooting Symptom: Reason: Correction: Conveyor will not run Defective conveyor control Replace conveyor valve cartridge� valve No voltage at valve Verify bin switch and master switches on� Verify in controller that target rate, density, ground speed and a CFR number are all entered�...
  • Page 82 NL5060G5 Troubleshooting Symptom: Reason: Correction: Hydraulics over- Tractor hydraulics failure Flow and pressure test tractor hydraulics� heating Too much flow Reduce tractor RPM� System relief Pressure test relief (adjust or replace as needed)� Adjust settings and speed� Conveyor valve relief Pressure test relief (adjust or replace as needed)�...
  • Page 83 Spinner fore / aft not Feedgate harness failure Replace feedgate harness� responding Spinner left / right not PID settings incorrect Contact New Leader product support� responding Air in hydraulic system� Perform bleed procedure� See “Controller Operations” section for details� Home sensor not Home sensor failure Replace home sensor�...

  • Page 84: Electrical Schematic - Tr3000

    NL5060G5 Troubleshooting Electrical Schematic - TR3000 WIRING CODE • 12GA White Wire (Ground) • Black Wire (Not Used) • 12GA Yellow Wire (LH Flash Warning & Turn Light) • 12GA Red Wire (Stop Lights) • 12GA Green Wire (RH Flash Warning & Turn Light) •...

  • Page 85: Spreader Module Led Light Alerts

    NL5060G5 Troubleshooting Spreader Module LED Light Alerts Power LED Flashing Solid Flashing Flashing Solid Red Solid Green Amber Amber Green • • • • • • • • • • • • • • • Boot No App Running Upgrage Running Power Main...

  • Page 86: Pre- & Post-Season Checklists

    NL5060G5 Pre- & Post-Season Checklists Do not operate or work on machine without reading and understanding the operator’s IMPORTANT! manual� Before starting engine/before starting machine operation Program rate controller and document settings Hydraulic hoses are secured properly All stop, tail, and turn lights function properly Gearcase oil level is correct Tire pressures are equal on each side of chassis All guards and shields in place...

  • Page 87: Hydraulics

    NL5060G5 Hydraulics The following pages contain representative hydraulic schematics and flow diagrams. Hydraulic Components Conveyor Motor Spinner Motor Spreader Control Valve Cylinder Control Valve Assembly Assembly www.NewLeader.com 315924-AA-C (800) 363-1771 - 87 -...

  • Page 88: Hydraulic Schematic - Single Bin

    NL5060G5 New Leader Hydraulic Schematic - Single Bin www.NewLeader.com 315924-AA-C - 88 - (800) 363-1771...

  • Page 89: Flow Diagram - Single Bin

    NL5060G5 Flow Diagram - Single Bin www.NewLeader.com 315924-AA-C (800) 363-1771 - 89 -...
  • Page 90 NL5060G5 Hydraulic Schematic - MultApplier www.NewLeader.com 315924-AA-C - 90 - (800) 363-1771...
  • Page 91 NL5060G5 Flow Diagram - MultApplier www.NewLeader.com 315924-AA-C (800) 363-1771 - 91 -...

  • Page 92: Hydraulic Schematic - Tr3000 Brakes

    NL5060G5 Hydraulic Schematic - TR3000 Brakes www.NewLeader.com 315924-AA-C - 92 - (800) 363-1771...

  • Page 93: Controller Operations

    UI (User Interface) - The displayed information and controls the user interacts with on the Display Monitor to make any necessary changes to implement performance� • ECU (Electronic Control Unit) - New Leader module that controls specific functions of the implement and is attached to the BUS� •...

  • Page 94: Cab To Enclosure Diagram

    NL5060G5 Controller Operations Cab to Enclosure Diagram Battery www.NewLeader.com 315924-AA-C - 94 - (800) 363-1771...

  • Page 95: Modules To Function Diagram

    NL5060G5 Controller Operations Modules to Function Diagram Conveyor Conveyor Pressure Speed Conveyor Control Sensor Conveyor Pressure Conveyor Speed Conveyor Control Sensor Main Hydraulic Conveyor Spinner 1 Spinner 1 Hydraulic Speed Control Level Filter Speed Pressure Hydraulic Conveyor Conveyor Spinner 2 Chain Spinner 2 Restriction...

  • Page 96: Requirements

    NL5060G5 Controller Operations Requirements System Requirements: Function: • Virtual Terminal version 3 that supports • VT will load New Leader UI and assign AUX-N functionality functions to in-cab switches� • Task Control (Multi-product up to 4 bins) • TC-BAS •...

  • Page 97: Navigation

    NL5060G5 Controller Operations Navigation To activate the New Leader Controller Interface, power up the monitor and activate the VT settings� For instructions on how to activate the VT, see the Manufacturer’s Operations Manual for the specific monitor being used� Activation of VT will bring up the New Leader Home Screen, also called the “Run...

  • Page 98: Navigation Control Buttons

    NL5060G5 Controller Operations An on-screen Numeric Keypad is made available for changing configuration settings and calibration numbers� Press the keypad button to access the on-screen numeric entry screen� Keypads may look different depending on VT being used� Figure 3 - Numeric Keypad Navigation Control Buttons Back Button Forward Button...

  • Page 99: Machine Configuration

    NL5060G5 Controller Operations Machine Configuration NOTE: Refer to default settings table at end of controller section for factory setup defaults� Before use, Display Monitor must be setup to enable VT connection and a machine configuration NOTE: may need to be built� See Manufacturer’s Operations Manual for detailed instructions on these processes�...

  • Page 100: Enable Installed Bins

    NL5060G5 Controller Operations Enable Installed Bins • Enable all bins that are installed on the unit by pressing the button next to each� A will appear next to enabled bins as shown� Press to continue� Bin Settings Bin settings include Name, Capacity, Bin Sensor, Feedgate enabled/disabled, Pressure...
  • Page 101 NL5060G5 Controller Operations • Repeat step 3 for MultiBin Micro 1 as necessary� Press to continue� • Repeat step 3 for MultiBin Micro 2 as necessary� Press to continue� www.NewLeader.com 315924-AA-C (800) 363-1771 - 101 -...

  • Page 102: Gps Offsets

    NL5060G5 Controller Operations GPS Offsets Editing the task controller GPS offset settings will determine drop point of material behind chassis� • Select Towed or Self Propelled and enter GPS Offset using keypad� Towed • For single axle towed units, enter the distance from the center of the hitch pin to the center of the axle (a)�...

  • Page 103: Settings

    NL5060G5 Controller Operations Settings Changing machine calibrations allows operator to enable/disable bins, adjust valve calibration numbers, change alarm settings and reset modules� On the Home Screen, press to change these settings: Press to to enable/disable bins� Enable/Disable Bins • Each Installed Bin (as set up in Step 4) will appear� Press each “Enable”...
  • Page 104 NL5060G5 Controller Operations • Press to set spinners� Enter appropriate settings: • PWM Valve settings: • “Monitor” - no PWM control • “Control” - tries to maintain spinner speed at all times regardless of available hydraulic flow. Best for hydrostatic or CVT drives� •...

  • Page 105: Alarm Settings

    NL5060G5 Controller Operations Enter appropriate settings: • Valve Response 1 - Determines speed of servo valve when product control error exceeds Response Threshold setting� Represents fast speed of servo valve� Decreasing value will cause servo valve to run slower� Default setting is 40%� •...

  • Page 106: Reconfigure System

    Pressing “Reset” under “System Settings will restore all settings to factory default and all NOTICE! calibration numbers will be lost� It should only be pressed if instructed to do so by service technician or New Leader product support� • Press to reset/reconfigure system.

  • Page 107: Switch Assignment

    • Press to show connected devices� • Connected devices will appear in the device list� • If using a New Leader switch box, press to automatically map the switches to the correct function� www.NewLeader.com 315924-AA-C (800) 363-1771 - 107 -...

  • Page 108: Material Profile Management

    NL5060G5 Controller Operations Material Profile Management For every material to be spread, at every unique rate, a material profile must be configured. On the Home Screen, press to manage profiles. Spread pattern testing is required when creating a new profile or if modifying an existing profile. NOTE: A spread pattern test kit is available for this purpose�...

  • Page 109: Creating A New Profile

    NL5060G5 Controller Operations Creating a New Profile When creating a new profile for a new material to be spread, spread pattern tests must be NOTE: conducted� Spread pattern testing at low and average application rates ensures proper spinner position for given spreader output� Refer to “Spread Pattern” section of manual for details� •...
  • Page 110 NL5060G5 Controller Operations • Enter the minimum rate to be used for Min Rate� • Enter the average between the minimum rate and maximum rate to be used for Avg Rate� • Repeat for each active bin� Feedgate Optimizer will suggest a new NOTE: gate height if desired application rate is not possible with current gate height�...
  • Page 111 NL5060G5 Controller Operations • Enter starting spinner speed, spinner assembly fore/aft scale position and desired swath width� • Turn on spinners and drive through the test course� • Collect and analyze spread pattern test results from pans� • Make adjustments and repeat test as necessary to achieve desired results�...
  • Page 112 NL5060G5 Controller Operations • Press the dropdown arrow to select desired profile. • Select desired profile from the dropdown list. • Press to set selected profile. • Press • Active profile is displayed below the swath display below Spinner Settings on the Run Screen� www.NewLeader.com 315924-AA-C - 112 -...
  • Page 113 NL5060G5 Notes This page is intentionally left blank. www.NewLeader.com 315924-AA-C (800) 363-1771 - 113 -...

  • Page 114: Component Calibration

    NL5060G5 Controller Operations Component Calibration NOTE: Before regular use, system must be calibrated to ensure accurate spreading� • Power up Display Monitor and activate VT� • The Run screen will appear� Press to continue� Spinner Disc Calibration • Press to calibrate spinner discs� •...

  • Page 115: Spinner Assembly Calibration

    NL5060G5 Controller Operations Spinner Assembly Calibration The spinner assembly must be calibrated if either the fore/aft or left right cylinders are replaced, or if a new swath module is installed� • Press to calibrate spinner assembly� Spinner assembly will move during WARNING calibration process�...

  • Page 116: Feedgate Calibration

    NL5060G5 Controller Operations Feedgate Calibration 1� Press to calibrate feedgate height� 2� List will appear with all installed feedgates� Select feedgate to calibrate� 3� The feedgate will move to its lowest possible height� Press to continue� 4� Measure the actual height of the feedgate above the conveyor as shown by measurement A�...
  • Page 117 NL5060G5 Controller Operations 5� Enter the actual measured height of the feedgate in the display� Press to continue� 6� The feedgate will now move to its maximum height� Press to continue� 7� Measure the actual height of the feedgate from the conveyor as shown by measurement B�...

  • Page 118: Calibrate Rate Encoder

    NL5060G5 Controller Operations 9� Measure the height of the actual feedgate opening from the conveyor as shown by measurement C� 10� Enter the measured height of the feedgate opening into the display� Press to continue� 11� Repeat steps 2 - 10 for all installed feedgates� Calibrate Rate Encoder 1�...

  • Page 119: Conveyor Calibration

    NL5060G5 Controller Operations Conveyor Calibration For best results, a catch test must be done for each product to be spread IMPORTANT! before season begins, or any time a new supply of product is received� • Press to calibrate conveyor� • Manually enter cubic feet per revolution (CFR) rate using keypad�...
  • Page 120 NL5060G5 Controller Operations • Using the control buttons (Reset, Run, Stop), run a catch test� If spreading product that has already been tested, press continue� To begin a test, press � Conveyor will run� • Once controller dispenses specific amount, conveyor will stop�...
  • Page 121 NL5060G5 Controller Operations • After dispensing product in field, screen displays system perceived total of dispensed product� To enter actual dispensed amount, press � • Using keypad, enter actual weight of product dispensed� Press to continue� • New cubic feet per revolution (CFR) rate will be displayed�...

  • Page 122: Operations/Features

    NL5060G5 Controller Operations Operations/Features Create New Job The following is a guide for running system for first time. 1� Create Job in display� This operation will vary from display to display� Refer to display manual on how to create a job using Task Control.
  • Page 123 NL5060G5 Controller Operations 3� Verify task control in Target Rate 1� • Rate will be driven by job setup in display� To verify this, TC should show in place of target rate 1� If not, verify job has been created correctly� Refer to display manual�...
  • Page 124 NL5060G5 Controller Operations • Use keypad to set feedgate opening to correct reading� 6� Verify CFR number is correct: Different products may require different calibration numbers� Verify the CFR number is correct before applying product� • Press then � • Use keypad to change CFR number as needed�...

  • Page 125: Feedgate Optimizer

    NL5060G5 Controller Operations Feedgate Optimizer This program will help to determine the ideal gate position for each specific application, based on NOTE: speed, swath width, density, and application rate� 1� Power up Display Monitor and activate VT� • The Run screen will appear� Select appropriate bin button at bottom of screen�...

  • Page 126: Boundary Spreading

    NL5060G5 Controller Operations Boundary Spreading This program allows the operator to independently modify spinner speeds to change the width of NOTE: spread to either side, creating a “boundary” line to maximize spreading efficiency. • On the Run Screen, press to access spinner settings�...

  • Page 127: Remote Spreading

    NL5060G5 Controller Operations Remote Spreading This program allows the operator to shift the spinner assembly left or right to apply a near “half NOTE: pattern” with the majority of the pattern on one side of the machine only� • On the run screen, press to access spinner settings�...

  • Page 128: Diagnostics

    NL5060G5 Controller Operations Diagnostics Advanced diagnostic features are available that allow the operator to quickly diagnose most issues NOTE: that could occur� 1� Power up Display Monitor and activate VT� • The Run screen will appear� Press continue� • The Diagnostics screen will appear� To view Bin Diagnostics, press �...
  • Page 129 NL5060G5 Controller Operations • To view machine lifetimes totals, press � • At top of screen, each bin’s lifetime totals for acres and weight appears� At bottom of screen, cumulative Acres(ac) and Weight(lbs) will appear� Hours(hrs) will be on main bin only� Press to return to Diagnostics screen�...
  • Page 130 NL5060G5 Controller Operations • To view unlocked features, press � • Current unlocked features will display� Press “Unlock” to display module serial number and registration number� Press to return� www.NewLeader.com 315924-AA-C - 130 - (800) 363-1771...

  • Page 131: Hydraulics

    NL5060G5 Controller Operations Hydraulics This program will show a visual representation of hydraulic monitoring, including system pressure, NOTE: temperature, conveyor pressure, and indicators for low fluid level and filter restriction. Individual bins can be viewed by pressing the bin icons along the bottom of the screen� 1�...

  • Page 132: Cylinder Bleeding

    NL5060G5 Controller Operations Cylinder Bleeding Bleeding routine is run to purge air from hydraulic cylinders for accurate positioning� Perform the bleeding routine at the beginning of each season, after any service work has been performed on the hydraulic system, and upon startup if spreader has been sitting for an extended period of time� •...

  • Page 133: Bin Flush

    NL5060G5 Controller Operations Bin Flush This program is used to quickly empty each bin� Spinners will automatically shut off and allow the NOTE: operator to select which bins to empty� 1� Power up Display Monitor and activate VT� • The Run screen will appear� Press to continue�...
  • Page 134 NL5060G5 Controller Operations 2� Select bins: • Select bins to be flushed by pressing enable buttons next to each� To adjust conveyor RPM for flush, press � 3� Set conveyor RPM: • Use keypads to set conveyor RPM for each bin� 20 RPM is default�...

  • Page 135: Body Module

    NL5060G5 Controller Operations Body Module 1� Power up Display Monitor and activate VT� • The Run screen will appear� Press to continue� • The Tools main screen will appear� Press to continue� Bin Cover Control • If equipped, press (A) to open and close tarp�...

  • Page 136: Chain Oiler

    NL5060G5 Controller Operations Chain Oiler NOTE: This program is used to manually oil the chain, set alarm frequency, and set auto-lube settings� 1� Power up Display Monitor and activate VT� • The Run screen will appear� Press to continue� • The Tools main screen will appear�...
  • Page 137 NL5060G5 Controller Operations 3� Set conveyor dimensions: • Press “Dimensions” to input conveyor dimensions� Use keypads to input conveyor length and sprocket diameter� Press to return to Chain Oiler screen� Press to return to Tools Screen� 4� Set service reminder: •...

  • Page 138: Bin Sequencing

    NL5060G5 Controller Operations Bin Sequencing This function allows the operator to run same product out of two bins, chaining them together so NOTE: bin 2 starts emptying immediately after bin 1 is empty� 1� Power up Display Monitor and activate VT� •...
  • Page 139 NL5060G5 Controller Operations 2� Setup Bin Sequencing (Chaining): A� Enable bin chaining for Bins 1 & 2, or Bins 3 & 4 as applicable� B� Select trigger type (Manual Only, Low Bin Threshold, Low Bin Sensor, Container Reaches 0)� C. Select which bin to empty first by pressing arrow button until arrow points to second bin to empty�...

  • Page 140: General Alarms

    NL5060G5 Controller Operations General Alarms Alarm Title Description WSM Spreader Local CAN Bus Error Check the local CAN bus connection� Module WSM Spreader The module software reset due to an Module Software Reset Module unhandled error� WSM Spreader Local CAN Bus Warning Check the local CAN bus connection�...

  • Page 141: General Product Control Alarms

    NL5060G5 Controller Operations General Product Control Alarms Alarm Description Trigger “Calibration error, lost or intermittent Rate sensor signal is lost for a period Rate sensor error signal from rate sensor� Check sensor of two or more consecutive seconds during calibration and related wiring prior to calibrating during the Static Conveyor Calibration conveyor�”...

  • Page 142: Spinner Alarms

    NL5060G5 Controller Operations Spinner Alarms Alarm Description Trigger Automatic control for spinners must be enabled� [CLF Mode] [Basic Single] must be selected� At least one product CLF Basic Single bin must be commanded on� Perceived Spinners Not “Spinners Not Responding” spinner speed is greater than 30 rpm in Responding error from [Target Spinner Speed] for a...

  • Page 143: Fan Frame Alarms

    NL5060G5 Controller Operations Fan Frame Alarms Alarm Description Trigger [Fan Frame Enable/Disable] is Enabled, Fan Frame Not “Fan Frame must be calibrated prior to equipment profile is active and Fan Calibrated operation�” + [Sensor Name] Frame position sensor has not been calibrated�...

  • Page 144: Feed Gate Alarms

    NL5060G5 Controller Operations Feed Gate Alarms Alarm Description Trigger [Feed Gate Enable/Disable] is Enabled, Feed Gate Not “Feed Gate must be calibrated prior to equipment profile is active and feed Calibrated operation�” + [Bin Name] gate actuator has not been calibrated� Upon user acknowledgement, dialog “Feed Gate may move at this time�...

  • Page 145: Hydraulic Alarms

    NL5060G5 Controller Operations Hydraulic Alarms Alarm Description Trigger Conveyor Conveyor hydraulic pressure exceeds Hydraulic “Conveyor Hydraulic Pressure Exceeds [Max Conveyor Hydraulics Pressure] Pressure Exceeds Maximum Operating Range�” setting for a period of five consecutive Maximum seconds or longer� System hydraulic pressure exceeds [Max System Hydraulic “System Hydraulic Pressure Exceeds System Hydraulics Pressure] setting for...

  • Page 146: Default Settings

    NL5060G5 Controller Operations Default Settings NOTE: Compatible Insert Bin configurations vary per model. See “General Description” in Operations section of this manual for details� Refer to “Dimensions & Capacities” in Operations section of this manual for capacities on all applicable bin configurations.

  • Page 147: Calibration

    NL5060G5 Controller Operations Calibration CFR Values Value Main Bin 0�256 Insert Bin 0�144 Yellow Micro Bin 0�038 Red Micro Bin 0�019 Control Valve Settings Control Valve Control Variable Main Insert Micro 1 Micro 2 Control Valve Type Servo Servo Servo Servo Valve Response 1 Valve Response 2...
  • Page 148 NL5060G5 Notes This page is intentionally left blank. www.NewLeader.com 315924-AA-C - 148 - (800) 363-1771...

  • Page 149: Spread Pattern

    NOTE: An optional calibration chute (P/N 312688) is available to simplify the catch test process� The calibration chute fits all New Leader spreader models with 30” wide conveyor bottoms. Contact your local New Leader dealer for details�...

  • Page 150: Spread Pattern

    NL5060G5 Spread Pattern Use great caution while working around the spreader� Contact with spinners and WARNING other moving parts is very dangerous� Do not adjust while machinery is moving, wear eye protection and avoid discharge from spinners� Do not ride on moving spreader� Spinner assembly and material divider have NOT been adjusted at the factory�...

  • Page 151: Spinners

    NL5060G5 Spread Pattern Spinners Spinner discs and fins must be kept clean and polished. Even a small build-up on a spinner NOTICE! fin can significantly affect the spread pattern. Rusty, rough, bent or worn fins will produce poor spread patterns� In general, critical spinner speed will fall somewhere between 600 and 900 RPM�...
  • Page 152 NL5060G5 Spread Pattern NOTE: This chart is to be used as a reference only to begin testing� SIMPLE START SETTINGS Material Density Ground Rate (lbs) Feedgate Spinner Spinner Speed (in) Frame (mph) Setting Lime 1000-5000 �5" 2000-8000 �5" Urea 2�5 2�5 3�5 2�5...

  • Page 153: Test Procedure

    Using the data sheets supplied with the kit, document all spreader information and adjustments as necessary� See Figure 1� SPREAD PATTERN DATA SHEET 1330 76th Ave SW Cedar Rapids, IA 52404-7052 New Leader Manufacturing (319) 363-8281 L4000G4 Rev. Spreader Model:...
  • Page 154 NL5060G5 Spread Pattern Four-Wheeled Vehicles 60’ 60’ For four-wheeled application vehicles, position the spreader at the beginning of the course so that the vehicle will straddle the center collection tray� See Figure 2� 100’ 75’ 20’ (3m) Engage spinners before navigating the course� As the 10’...

  • Page 155: Test Results

    NL5060G5 Spread Pattern TEST RESULTS After navigating the course, shut the spreader down and park in a secure location� Using the funnel, transfer the contents of each collection tray into its corresponding test tube beginning at one end of the trays and working towards the opposite end� If spreading a blend of materials, inspect all tubes to determine if the blend is consistent across the entire swath width�...

  • Page 156: Troubleshooting

    NL5060G5 Spread Pattern Troubleshooting NOTE: It is highly recommended that ONLY ONE ADJUSTMENT be made between test samples taken� If more than one adjustment is made, it will be difficult to determine which adjustment was responsible for the change in pattern shape� Problem Pattern Recommended Adjustments...

  • Page 157: Determining Driving Centers

    NL5060G5 Spread Pattern DETERMINING DRIVING CENTERS Once an acceptable pattern is obtained, as shown in Figure 5, driving centers can be determined� To determine optimum driving centers (effective swath width), determine the average amount of material in the center of the pattern. Figure 8 shows an example data sheet recorded from the profile shown in Figure 9�...

  • Page 158: Verifying Driving Centers

    NL5060G5 Spread Pattern Verifying Driving Centers Once optimum driving centers (effective swath width) have been established, conduct a final “S” pass over the trays to verify� Refer to Figure 10� 1� With both the spinners and conveyor turned off, drive the spreader through the center of the course, establishing an “AB”...

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