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New Leader NL5060G5 Operator's Manual

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NL5060G5
Operator's Manual
UNIT SERIAL NUMBER ___________________________
TR3000 SERIAL NUMBER_________________________
MANUAL NUMBER: 315924-AA-A
EFFECTIVE 09/2018
1330 76TH AVE SW
CEDAR RAPIDS, IA 52404-7052
PHONE (800) 363-1771 | FAX (319) 286-3350
www.new-leader.com
Copyright 2018 Highway Equipment Company, Inc.

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  • Page 1 ® NL5060G5 Operator’s Manual UNIT SERIAL NUMBER ___________________________ TR3000 SERIAL NUMBER_________________________ MANUAL NUMBER: 315924-AA-A EFFECTIVE 09/2018 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (800) 363-1771 | FAX (319) 286-3350 www.new-leader.com Copyright 2018 Highway Equipment Company, Inc.
  • Page 2 NEW LEADER • NL5060G5 Header Table of Contents ............................5 Warranty............................... 6 Preface ................................7 Safety ................................8 ......................8 ........................... 8 ............................. 9 .............................. 19 ..........................25 ........................27 .......................... 27 ........................27 ........................27 ..................28 ....................28 ......................

  • Page 3: Table Of Contents

    NEW LEADER • NL5060G5 Header Table of Contents ..........................60 ............................61 ............................62 ......................66 ....................67 ........................68 ..............................69 ..........................73 ............................73 ......................73 ......................... 73 ....................75 ............................77 ..................... 78 ........................79 ..................79 .......................
  • Page 4 NEW LEADER • NL5060G5 Header Table of Contents ..............................120 ..........................120 ..................... 121 ..........................122 ........................... 123 ..........................124 ..........................125 ........................125 .......................... 125 ..........................126 ..........................127 ........................... 127 ............................129 ........................... 129 ..............................129 ....................... 130 ..........................
  • Page 5 NEW LEADER • NL5060G5 Header NOTE: Hyperlinks blue, bold underlined text Quick Reference (QR) Codes Click or Scan - Highwayequipment.com ® www.New-Leader.com 315924-AA-A - 5 - (800) 363-1771 Page Rev. A...

  • Page 6: Warranty

    Warranty Warranty...

  • Page 7: Preface

    NEW LEADER • NL5060G5 Header Preface PLEASE ! ALWAYS THINK SAFETY FIRST !! Department at 1-888-363-8006. ACCIDENTS HURT !!! ACCIDENTS COST !!! ACCIDENTS CAN BE AVOIDED !!! ® www.New-Leader.com 315924-AA-A - 7 - (800) 363-1771 Page Rev. A...

  • Page 8: Safety

    NEW LEADER • NL5060G5 Header Safety IMPORTANT SAFETY INFORMATION Figure 1.1 SAFETY ALERT SYMBOLS result in death or serious injury. This signal word is to be limited to the DANGER result in death or serious injury, and includes hazards that are exposed...

  • Page 9: Figure

    NEW LEADER • NL5060G5 Header PREPARE FOR EMERGENCIES Figure 1.2 INSPECT HARDWARE BEFORE USE Figure 1.3 HANDLE FLAMMABLE MATERIALS SAFELY Figure 1.4 ® www.New-Leader.com 315924-AA-A - 9 - (800) 363-1771 Page Rev. A...
  • Page 10 NEW LEADER • NL5060G5 Header HANDLE HAZARDOUS MATERIALS SAFELY Figure 1.5 WORK IN WELL-VENTILATED AREAS WARNING Figure 1.6 PROTECT AGAINST NOISE Figure 1.7 ® 315924-AA-A www.New-Leader.com - 10 - Page Rev. A (800) 363-1771...
  • Page 11 NEW LEADER • NL5060G5 Header AVOID MOVING PART HAZARDS Figure 1.8 Figure 1.9 Figure 1.10 entering. Figure 1.11 ® www.New-Leader.com 315924-AA-A - 11 - (800) 363-1771 Page Rev. A...
  • Page 12 NEW LEADER • NL5060G5 Header DO NOT CLIMB OR STAND ON MACHINE Figure 1.12 OPERATE MACHINE SAFELY impaired. ® 315924-AA-A www.New-Leader.com - 12 - Page Rev. A (800) 363-1771...
  • Page 13 NEW LEADER • NL5060G5 Header TRAVELING & TRANSPORTING ON PUBLIC ROADS NAVIGATING ROUGH & UNEVEN TERRAIN Figure 2.1 ® www.New-Leader.com 315924-AA-A - 13 - (800) 363-1771 Page Rev. A...
  • Page 14 NEW LEADER • NL5060G5 Header READ AND UNDERSTAND MAINTENANCE PROCEDURES them before performing any maintenance procedure. Equipment Company. Figure 3.1 DO NOT SERVICE OR ADJUST MACHINE WHILE IN MOTION Figure 3.2 WEAR PROPER PROTECTIVE EQUIPMENT job. Figure 3.3 ® 315924-AA-A www.New-Leader.com...
  • Page 15 NEW LEADER • NL5060G5 Header HANDLE FLAMMABLE SOLVENTS SAFELY from work area. Figure 3.4 USE PROPER LIFTING EQUIPMENT 1910.184 or ASME B30.20-2013. Figure 3.5 USE PROPER TOOLS FOR THE JOB Figure 3.6 ® www.New-Leader.com 315924-AA-A - 15 - (800) 363-1771...
  • Page 16 NEW LEADER • NL5060G5 Header HIGH PRESSURE FLUID HAZARDS Figure 3.7 AVOID HEATING NEAR HIGH PRESSURE FLUID LINES Figure 3.8 AVOID TOXIC FUMES & DUST • • • Figure 3.9 ® 315924-AA-A www.New-Leader.com - 16 - Page Rev. A (800) 363-1771...
  • Page 17 NEW LEADER • NL5060G5 Header CLEAN MACHINE OF HAZARDOUS CHEMICALS CAUTION Figure 3.10 NOTICE! HANDLE BATTERIES SAFELY WARNING Figure 3.11 PROPER TIRE MAINTENANCE Figure 3.12 ® www.New-Leader.com 315924-AA-A - 17 - (800) 363-1771 Page Rev. A...
  • Page 18 NEW LEADER • NL5060G5 Header PARK VEHICLE SAFELY • Shut down PTO. • • • • • Figure 4.1 SUPPORT MACHINE PROPERLY Figure 4.2 DISPOSE OF WASTE PROPERLY Figure 4.3 recycling center, or from your local dealer. ® 315924-AA-A www.New-Leader.com - 18 - Page Rev.
  • Page 19 NEW LEADER • NL5060G5 Safety Decals Header SAFETY DECAL MAINTENANCE SAFETY DECAL INSTALLATION Clean Surface Apply Safety Decal Re-Squeegee All Edges ® www.New-Leader.com 315924-AA-A - 19 - (800) 363-1771 Page Rev. A...
  • Page 20 NEW LEADER • NL5060G5 Header Safety Decals 10 10 10 10 1. CAUTION: TO AVOID INJURY OR MACHINE DAMAGE: • • • • • • • • 150034-C 2. DANGER: MOVING PART HAZARD • • • 364-C 3. CAUTION: HAZARDOUS MATERIALS •...
  • Page 21 NEW LEADER • NL5060G5 Header Safety Decals 4. WARNING: HIGH-PRESSURE FLUID HAZARD • • • • • • • 39138-D 5. WARNING: MOVING PART HAZARD • • • 55631-C • 315641-A 6. WARNING: FALLING HAZARD 55630-D • 315640-A 7. DANGER: GUARD IS MISSING WHEN THIS IS VISIBLE •...
  • Page 22 NEW LEADER • NL5060G5 Safety Decals Header 9 11 8. DANGER: FLYING MATERIAL AND ROTATING SPINNER HAZARD • • • 368-C 9. DANGER: PINCH POINT HAZARD • 55241-B • 315639-A 10. WARNING: FALLING HAZARD • • 39200-D 11. WARNING: FALLING HAZARD 305274-B •...
  • Page 23 NEW LEADER • NL5060G5 Header Safety Decals 1. CAUTION: BRAKING SYSTEM REQUIREMENTS Do not tow equipment that • • • Do not tow equipment that • • • towing unit. 305281-B 2. CAUTION: TOWING REQUIREMENTS 313858-A 3. CAUTION: TIPPING HAZARD 305289-A ®...
  • Page 24 NEW LEADER • NL5060G5 Header Safety Decals 4. CAUTION: DO NOT EXCEED GOVERNMENT WEIGHT RESTRICTIONS 305298-B 5. WARNING: FALLING HAZARD TR3000 • 39017-D 6. NOTICE: TRAILER TIRE SPEED • 305275-A 7. NOTICE: MACHINE LUBRICATION 310450-A • 311814-A • 311815-A ®...
  • Page 25 NEW LEADER • NL5060G5 Header 1. NOTICE: SPREAD PATTERN TESTING 312276-A 2. NOTICE: CONVEYOR CHAIN LUBRICATION • • • ® www.New-Leader.com 315924-AA-A - 25 - (800) 363-1771 Page Rev. A...
  • Page 26 NEW LEADER • NL5060G5 Header 3. NOTICE: CONVEYOR CHAIN TENSION • • 311828-B 4. NOTICE: MACHINE LUBRICATION 310450-A 311814-B • 311815-A • 313918-B 5. NOTICE: DO NOT SPREAD HERBICIDE • • 304206-B ® 315924-AA-A www.New-Leader.com - 26 - Page Rev. A...
  • Page 27 NEW LEADER • NL5060G5 Header HYDRAULIC REQUIREMENTS • • • Tractor Side Implement Side Spreader ISO 5675 ISO 5675 Spreader Motor Return on Return ISO 16028 ISO 16028 Drain on Tractor Drain Hydraulic Brake ISO 5676 ISO 5676 Supply on Tractor...
  • Page 28 NEW LEADER • NL5060G5 Header IMPLEMENT PREPARATION AND CONNECTION DANGER DANGER WARNING WARNING NOTICE! NOTICE! IMPLEMENT HITCH ADJUSTMENT NOTICE! IMPLEMENT CONNECTION ® 315924-AA-A www.New-Leader.com - 28 - Page Rev. A (800) 363-1771...
  • Page 29 NEW LEADER • NL5060G5 Header Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 ® www.New-Leader.com 315924-AA-A - 29 - (800) 363-1771 Page Rev. A...
  • Page 30 NEW LEADER • NL5060G5 Header • • • • • • Figure 10 ® 315924-AA-A www.New-Leader.com - 30 - Page Rev. A (800) 363-1771...
  • Page 31 NEW LEADER • NL5060G5 Header ISOBUS CONNECTIONS Supplied with implement. • • • • • • Pin 6 - TBC Power • Pin 7 - TBC Return • Pin 8 - ISO-BUS Can High • Figure 11 • • Pin 2 - Hydraulic cooler fan ground •...
  • Page 32 NEW LEADER • NL5060G5 Header HYDRAULIC HOSE INSTALLATION GUIDE ® 315924-AA-A www.New-Leader.com - 32 - Page Rev. A (800) 363-1771...
  • Page 33 NEW LEADER • NL5060G5 Header WARNING ® www.New-Leader.com 315924-AA-A - 33 - (800) 363-1771 Page Rev. A...
  • Page 34 NEW LEADER • NL5060G5 Header Sight Window Sight Window Rear Endgate Rear Endgate Feedgate Feedgate Side Stake Side Stake Spinner Spinner REAR VIEW FRONT VIEW Material Divider Material Divider Spreader Control Spreader Control Cylinder Control Cylinder Control Valve Assembly Valve Assembly...
  • Page 35 NEW LEADER • NL5060G5 Header component failure. lime. ® www.New-Leader.com 315924-AA-A - 35 - (800) 363-1771 Page Rev. A...
  • Page 36 NEW LEADER • NL5060G5 Header C (INSIDE) 56.9” (145cm)* 132” (335cm) 102” (259cm) 143” (364cm)* 143” (364cm) ® 315924-AA-A www.New-Leader.com - 36 - Page Rev. A (800) 363-1771...
  • Page 37 NEW LEADER • NL5060G5 Header NL5060 WEIGHTS & CAPACITIES Approximate Weight Struck Capacity Hitch Height NOTICE! ® www.New-Leader.com 315924-AA-A - 37 - (800) 363-1771 Page Rev. A...
  • Page 38 NEW LEADER • NL5060G5 Header WARNING WARNING WARNING 15. Check ® 315924-AA-A www.New-Leader.com - 38 - Page Rev. A (800) 363-1771...
  • Page 39 NEW LEADER • NL5060G5 Header NOTE: CAUTION ® www.New-Leader.com 315924-AA-A - 39 - (800) 363-1771 Page Rev. A...
  • Page 40 NEW LEADER • NL5060G5 Header INSPECTION LADDER WARNING NOTICE! HILLSIDE DIVIDER PANEL in place. ® 315924-AA-A www.New-Leader.com - 40 - Page Rev. A (800) 363-1771...
  • Page 41 NEW LEADER • NL5060G5 Header TIRE PRESSURE AND TRANSPORT SPEEDS Tire Max Road Speed Combined Payload WARNING 35200 19600 37300 22000 death. 39400 24400 42900 28300 46400 32200 NOTICE! 53000 35000 not exceeded. 53000 35000 39600 24600 41900 27200 44300...
  • Page 42 NEW LEADER • NL5060G5 Header IMPLEMENT MANEUVERING WARNING WARNING or death. BACKING AND TURNING TIPS NOTICE! exceed maximum turning angle of 60°. MAXIMUM HITCH ANGLES AND WALKING BEAM TRAVEL CAUTION 17° MAX HITCH ANGLE Figure 4 - Maximum Hitch Angles ®...
  • Page 43 NEW LEADER • NL5060G5 Header 12” (30cm) MAX TRAVEL REAR PULLING LUGS NOTICE! NOTICE! jack. NOTE: SPREADER NOT SHOWN FOR CLARITY Figure 6 - Rear Pulling Lugs ® www.New-Leader.com 315924-AA-A - 43 - (800) 363-1771 Page Rev. A...
  • Page 44 NEW LEADER • NL5060G5 Notes ® 315924-AA-A www.New-Leader.com - 44 - (800) 363-1771...
  • Page 45 NEW LEADER • NL5060G5 Header PREVENTATIVE MAINTENANCE PAYS! WARNING HYDRAULIC SYSTEM WARNING WARNING NOTICE! ® www.New-Leader.com 315924-AA-A - 45 - (800) 363-1771 Page Rev. A...
  • Page 46 NEW LEADER • NL5060G5 Header HYDRAULIC HOSE WARNING operator. Clean Inspect Test Storage and Handling CONVEYOR CHAIN WARNING NOTICE! ® 315924-AA-A www.New-Leader.com - 46 - Page Rev. A (800) 363-1771...
  • Page 47 NEW LEADER • NL5060G5 Header LUBRICATION NOTICE! belt to deteriorate and fail prematurely. Figure 1 TENSION WARNING Figure 2A Figure 2B ® www.New-Leader.com 315924-AA-A - 47 - (800) 363-1771 Page Rev. A...
  • Page 48 NEW LEADER • NL5060G5 Header REAR OF UNIT Rear of Sill. 36” - 40” (91cm - 102cm) MAIN BIN 30” - 34” (76cm - 86cm) INSERT BIN 2 Figure 3 - Chain Tension #4 BOC CONVEYOR BELT MAINTENANCE • •...
  • Page 49 NEW LEADER • NL5060G5 Header Spinner Fins Figure 5 - Fin material and wear. Any build-up of material on for replacement Vane Assembly Figure 8 - Vane Assembly ® www.New-Leader.com 315924-AA-A - 49 - (800) 363-1771 Page Rev. A...
  • Page 50 NEW LEADER • NL5060G5 Header CONVEYOR GEARCASE LUBRICATION OF BEARINGS FASTENERS Figure 9A - Front, Middle Mount Spring Compression Figure 9B - Spring Torque on Rear Mount ® 315924-AA-A www.New-Leader.com - 50 - Page Rev. A (800) 363-1771...
  • Page 51 NEW LEADER • NL5060G5 Header TRAILER BRAKES WARNING! DANGER Tighten bleeder plug. NOTICE! 38,45 29,40,47 are fully extended while applying braking force to brake SLACK 28,39,44 ADJUSTER 30,46 1,48,61,62 Figure 10 ® www.New-Leader.com 315924-AA-A - 51 - (800) 363-1771 Page Rev. A...
  • Page 52 NEW LEADER • NL5060G5 Header TIRES NOTICE! WARNING WARNING “ WHEELS & LUG NUTS CAUTION NOTICE! ® 315924-AA-A www.New-Leader.com - 52 - Page Rev. A (800) 363-1771...
  • Page 53 NEW LEADER • NL5060G5 Header Figure 11 WARNING required. • • • Figure 10 NOTICE! ® www.New-Leader.com 315924-AA-A - 53 - (800) 363-1771 Page Rev. A...
  • Page 54 NEW LEADER • NL5060G5 Header BIN SENSOR WARNING from falling. NOTICE! ® 315924-AA-A www.New-Leader.com - 54 - Page Rev. A (800) 363-1771...
  • Page 55 NEW LEADER • NL5060G5 Header NOTICE! HYDRAULIC SYSTEM Greater than 130 Greater than 9 Mobil 424 GEARCASE LUBRICANT Ambient Temperature Oil Type SAE 80 E.P. • • SAE 90 E.P. SAE 140 E.P. GREASE GUN LUBRICANT CONVEYOR CHAIN OILER ®...
  • Page 56 NEW LEADER • NL5060G5 Header WARNING Method Hydraulic System Weekly Oil Mixture Gear Oil FRONT BANK REAR BANK Figure 2 - Rear Grease Bank Decal Figure 1 - Spreader Grease Banks ® 315924-AA-A www.New-Leader.com - 56 - Page Rev. A...
  • Page 57 NEW LEADER • NL5060G5 Header ® www.New-Leader.com 315924-AA-A - 57 - (800) 363-1771 Page Rev. A...
  • Page 58 NEW LEADER • NL5060G5 Header WARNING Method 1. Tongue Weekly 2. Wheel End & Axles Weekly ® 315924-AA-A www.New-Leader.com - 58 - Page Rev. A (800) 363-1771...
  • Page 59 NEW LEADER • NL5060G5 Header Figure 10 - TR3000 Grease Banks ® www.New-Leader.com 315924-AA-A - 59 - (800) 363-1771 Page Rev. A...
  • Page 60 NEW LEADER • NL5060G5 Header SPREADER TR3000 ® 315924-AA-A www.New-Leader.com - 60 - Page Rev. A (800) 363-1771...
  • Page 61 NEW LEADER • NL5060G5 Header SAE GRADE 2 SAE GRADE 5 SAE GRADE 8 CAP SCREW GRADE 2 GRADE 5 GRADE 8 SIZE ® www.New-Leader.com 315924-AA-A - 61 - (800) 363-1771 Page Rev. A...
  • Page 62 NEW LEADER • NL5060G5 Header Spinner will not run SCV not connected properly - Verify tractor needed. failure when turning around hit target failure ® 315924-AA-A www.New-Leader.com - 62 - Page Rev. A (800) 363-1771...
  • Page 63 NEW LEADER • NL5060G5 Header SCV not connected properly - Verify tractor needed. needed. Encoder failure Replace encoder. Bin will not hit target rate Encoder failure Replace encoder. Reduce tractor RPM. plugged. ® www.New-Leader.com 315924-AA-A - 63 - (800) 363-1771...
  • Page 64 NEW LEADER • NL5060G5 Header working properly rate incorrect properly Replace cartridge. Replace feedgate actuator. failure correctly ® ® 315924-AA-A www.New-Leader.com - 64 - Page Rev. A (800) 363-1771...
  • Page 65 NEW LEADER • NL5060G5 Notes ® ® www.New-Leader.com 315924-AA-A - 65 - (800) 363-1771...
  • Page 66 NEW LEADER • NL5060G5 Header • • • • • • • VEHICLE GROUND TO ECU ENCLOSURE TURN AMBER STOP RED STOP RED TURN AMBER LH LIGHT LH LIGHT RH LIGHT RH LIGHT ® 315924-AA-A www.New-Leader.com - 66 - Page Rev. A...
  • Page 67 NEW LEADER • NL5060G5 Header SPREADER MODULE LED LIGHT ALERTS Power LED Flashing Flashing Solid Red Flashing Red Solid Amber Solid Green Amber Green • • • • • • • • • • • • • • • Boot...
  • Page 68 NEW LEADER • NL5060G5 Header IMPORTANT! manual. End of Season Empty unit of all material ® 315924-AA-A www.New-Leader.com - 68 - Page Rev. A (800) 363-1771...
  • Page 69 NEW LEADER • NL5060G5 Header Hydraulic Components Spinner Motor ® www.New-Leader.com 315924-AA-A - 69 - (800) 363-1771 Page Rev. A...
  • Page 70 NEW LEADER • NL5060G5 Header ® 315924-AA-A www.New-Leader.com - 70 - Page Rev. A (800) 363-1771...
  • Page 71 NEW LEADER • NL5060G5 Header ® www.New-Leader.com 315924-AA-A - 71 - (800) 363-1771 Page Rev. A...
  • Page 72 NEW LEADER • NL5060G5 Header ® 315924-AA-A www.New-Leader.com - 72 - Page Rev. A (800) 363-1771...
  • Page 73 NEW LEADER • NL5060G5 Header INTRODUCTION HOW THE ISOBUS WORKS TERMINOLOGIES • • • • • • • ® www.New-Leader.com 315924-AA-A - 73 - (800) 363-1771 Page Rev. A...
  • Page 74 NEW LEADER • NL5060G5 Notes ® ® 315924-AA-A www.New-Leader.com - 74 - (800) 363-1771...
  • Page 75 NEW LEADER • NL5060G5 Header MODULES TO FUNCTION DIAGRAM ® ® www.New-Leader.com 315924-AA-A - 75 - (800) 363-1771 Page Rev. A...
  • Page 76 NEW LEADER • NL5060G5 Header REQUIREMENTS System Requirements: • • • • TC-BAS • • TC-GEO • • TC-SC • ® 315924-AA-A www.New-Leader.com - 76 - Page Rev. A (800) 363-1771...
  • Page 77 Figure 1. Figure 1 - Home Screen Target Rate 1 Target Rate 2 Speed Source Target Rate Actual Rate Run Screen Figure 2 - New Leader Home Screen ® www.New-Leader.com 315924-AA-A - 77 - (800) 363-1771 Page Rev. A...
  • Page 78 NEW LEADER • NL5060G5 Header Figure 3 - Numeric Keypad NAVIGATION CONTROL BUTTONS Accept Entry Cancel ® 315924-AA-A www.New-Leader.com - 78 - Page Rev. A (800) 363-1771...
  • Page 79 NEW LEADER • NL5060G5 Header MACHINE CONFIGURATION NOTE: NOTE: INITIAL CONFIGURATION/FACTORY SETUP • • • ® www.New-Leader.com 315924-AA-A - 79 - (800) 363-1771 Page Rev. A...
  • Page 80 NEW LEADER • NL5060G5 Header ENABLE INSTALLED BINS • will appear next to BIN SETTINGS • to edit • • ® 315924-AA-A www.New-Leader.com - 80 - Page Rev. A (800) 363-1771...
  • Page 81 NEW LEADER • NL5060G5 Header • • ® www.New-Leader.com 315924-AA-A - 81 - (800) 363-1771 Page Rev. A...
  • Page 82 NEW LEADER • NL5060G5 Header GPS OFFSETS Towed • Self-Propelled SYSTEM SETUP SUMMARY • CONFIGURING AUXILIARY SWITCHES • • ® 315924-AA-A www.New-Leader.com - 82 - Page Rev. A (800) 363-1771...
  • Page 83 NEW LEADER • NL5060G5 Header SETTINGS ENABLE/DISABLE BINS • appropriate for the current job. VALVE CALIBRATION ADJUSTMENT • NOTE: ® www.New-Leader.com 315924-AA-A - 83 - (800) 363-1771 Page Rev. A...
  • Page 84 NEW LEADER • NL5060G5 Header • • • • • • manufacturer. • IMPORTANT! • IMPORTANT! • NOTE: NOTE: changed. ® 315924-AA-A www.New-Leader.com - 84 - Page Rev. A (800) 363-1771...
  • Page 85 NEW LEADER • NL5060G5 Header • • • • NOTE: • • ALARM SETTINGS • • ® www.New-Leader.com 315924-AA-A - 85 - (800) 363-1771 Page Rev. A...
  • Page 86 NEW LEADER • NL5060G5 Header RECONFIGURE SYSTEM NOTICE! • • • ® 315924-AA-A www.New-Leader.com - 86 - Page Rev. A (800) 363-1771...
  • Page 87 NEW LEADER • NL5060G5 Header SWITCH ASSIGNMENT • • • ® www.New-Leader.com 315924-AA-A - 87 - (800) 363-1771 Page Rev. A...
  • Page 88 NEW LEADER • NL5060G5 Header MATERIAL PROFILE MANAGEMENT NOTE: • • • • • • • ® 315924-AA-A www.New-Leader.com - 88 - Page Rev. A (800) 363-1771...
  • Page 89 NEW LEADER • NL5060G5 Header CREATING A NEW PROFILE NOTE: • • • • • NOTE: • NOTE: • ® www.New-Leader.com 315924-AA-A - 89 - (800) 363-1771 Page Rev. A...
  • Page 90 NEW LEADER • NL5060G5 Header • • • NOTE: • • • • • • • • • • ® 315924-AA-A www.New-Leader.com - 90 - Page Rev. A (800) 363-1771...
  • Page 91 NEW LEADER • NL5060G5 Header • • • • • • • • ® www.New-Leader.com 315924-AA-A - 91 - (800) 363-1771 Page Rev. A...
  • Page 92 NEW LEADER • NL5060G5 Header • • • • • ® 315924-AA-A www.New-Leader.com - 92 - Page Rev. A (800) 363-1771...
  • Page 93 NEW LEADER • NL5060G5 Header COMPONENT CALIBRATION NOTE: • • SPINNER DISC CALIBRATION • • • • • to cancel. ® www.New-Leader.com 315924-AA-A - 93 - (800) 363-1771 Page Rev. A...
  • Page 94 NEW LEADER • NL5060G5 Header SPINNER ASSEMBLY CALIBRATION • WARNING • • when complete. ® 315924-AA-A www.New-Leader.com - 94 - Page Rev. A (800) 363-1771...
  • Page 95 NEW LEADER • NL5060G5 Header FEEDGATE CALIBRATION to calibrate feedgate height. feedgate to calibrate. ® www.New-Leader.com 315924-AA-A - 95 - (800) 363-1771 Page Rev. A...
  • Page 96 NEW LEADER • NL5060G5 Header B B B B ® 315924-AA-A www.New-Leader.com - 96 - Page Rev. A (800) 363-1771...
  • Page 97 NEW LEADER • NL5060G5 Header ® www.New-Leader.com 315924-AA-A - 97 - (800) 363-1771 Page Rev. A...
  • Page 98 NEW LEADER • NL5060G5 Header CONVEYOR CALIBRATION IMPORTANT! • • • for the bin to be • for the WARNING • • • ® 315924-AA-A www.New-Leader.com - 98 - Page Rev. A (800) 363-1771...
  • Page 99 NEW LEADER • NL5060G5 Header • • • • • Note: Screen if needed. ® www.New-Leader.com 315924-AA-A - 99 - (800) 363-1771 Page Rev. A...
  • Page 100 NEW LEADER • NL5060G5 Header • • • ® ® 315924-AA-A www.New-Leader.com - 100 - Page Rev. A (800) 363-1771...
  • Page 101 NEW LEADER • NL5060G5 Notes ® ® www.New-Leader.com 315924-AA-A - 101 - (800) 363-1771...
  • Page 102 NEW LEADER • NL5060G5 Header OPERATIONS/FEATURES CREATE NEW JOB • • to accept to cancel. ® 315924-AA-A www.New-Leader.com - 102 - Page Rev. A (800) 363-1771...
  • Page 103 NEW LEADER • NL5060G5 Header • manual. • • • • gate opening. ® www.New-Leader.com 315924-AA-A - 103 - (800) 363-1771 Page Rev. A...
  • Page 104 NEW LEADER • NL5060G5 Header • product. • then • ® 315924-AA-A www.New-Leader.com - 104 - Page Rev. A (800) 363-1771...
  • Page 105 NEW LEADER • NL5060G5 Header FEEDGATE OPTIMIZER NOTE: • • • • ® www.New-Leader.com 315924-AA-A - 105 - (800) 363-1771 Page Rev. A...

  • Page 106: Boundary Spreading

    NEW LEADER • NL5060G5 Header BOUNDARY SPREADING NOTE: • • return. • • • ® 315924-AA-A www.New-Leader.com - 106 - Page Rev. A (800) 363-1771...

  • Page 107: Remote Spreading

    NEW LEADER • NL5060G5 Header REMOTE SPREADING NOTE: • • • ® www.New-Leader.com 315924-AA-A - 107 - (800) 363-1771 Page Rev. A...
  • Page 108 NEW LEADER • NL5060G5 Header DIAGNOSTICS NOTE: that could occur. • • • to return to ® 315924-AA-A www.New-Leader.com - 108 - Page Rev. A (800) 363-1771...
  • Page 109 NEW LEADER • NL5060G5 Header • • • • to return to ® www.New-Leader.com 315924-AA-A - 109 - (800) 363-1771 Page Rev. A...
  • Page 110 NEW LEADER • NL5060G5 Header • • to return. ® 315924-AA-A www.New-Leader.com - 110 - Page Rev. A (800) 363-1771...
  • Page 111 NEW LEADER • NL5060G5 Header HYDRAULICS NOTE: • • • wide. • • NOTE: ® www.New-Leader.com 315924-AA-A - 111 - (800) 363-1771 Page Rev. A...

  • Page 112: Cylinder Bleeding

    NEW LEADER • NL5060G5 Header CYLINDER BLEEDING • • WARNING • ® 315924-AA-A www.New-Leader.com - 112 - Page Rev. A (800) 363-1771...
  • Page 113 NEW LEADER • NL5060G5 Header BIN FLUSH NOTE: • • WARNING WARNING • ® www.New-Leader.com 315924-AA-A - 113 - (800) 363-1771 Page Rev. A...
  • Page 114 NEW LEADER • NL5060G5 Header • • • Bin 1 Maximum = 50 RPM • Bin 2 Maximum = 60 RPM • • WARNING • ® 315924-AA-A www.New-Leader.com - 114 - Page Rev. A (800) 363-1771...

  • Page 115: Body Module

    NEW LEADER • NL5060G5 Header BODY MODULE • • BIN COVER CONTROL • • ® www.New-Leader.com 315924-AA-A - 115 - (800) 363-1771 Page Rev. A...

  • Page 116: Chain Oiler

    NEW LEADER • NL5060G5 Header CHAIN OILER NOTE: • • • ® 315924-AA-A www.New-Leader.com - 116 - Page Rev. A (800) 363-1771...
  • Page 117 NEW LEADER • NL5060G5 Header • • to return to Chain Oiler Screen. ® www.New-Leader.com 315924-AA-A - 117 - (800) 363-1771 Page Rev. A...

  • Page 118: Bin Sequencing

    NEW LEADER • NL5060G5 Header BIN SEQUENCING NOTE: • • • ® 315924-AA-A www.New-Leader.com - 118 - Page Rev. A (800) 363-1771...
  • Page 119 NEW LEADER • NL5060G5 Header applicable. • next bin. ® www.New-Leader.com 315924-AA-A - 119 - (800) 363-1771 Page Rev. A...
  • Page 120 NEW LEADER • NL5060G5 Alarms Header GENERAL ALARMS Alarm Title WSM Spreader Module WSM Spreader Module unhandled error. WSM Spreader Module WSM Spreader Module WSM Spreader Module WSM Spreader Module WSM Spreader Module WSM Spreader Module WSM Spreader Module wiring.
  • Page 121 NEW LEADER • NL5060G5 Header Alarms GENERAL PRODUCT CONTROL ALARMS hydraulic circuit." Boundary Spinner Maximum Minimum ® www.New-Leader.com 315924-AA-A - 121 - (800) 363-1771 Page Rev. A...
  • Page 122 NEW LEADER • NL5060G5 Header Alarms SPINNER ALARMS Alarm Trigger Independent ® 315924-AA-A www.New-Leader.com - 122 - Page Rev. A (800) 363-1771...
  • Page 123 NEW LEADER • NL5060G5 Header Alarms FAN FRAME ALARMS Alarm Trigger Calibrated ® www.New-Leader.com 315924-AA-A - 123 - (800) 363-1771 Page Rev. A...
  • Page 124 NEW LEADER • NL5060G5 Header Alarms FEED GATE ALARMS Alarm Trigger Calibrated feed gate. ® 315924-AA-A www.New-Leader.com - 124 - Page Rev. A (800) 363-1771...
  • Page 125 NEW LEADER • NL5060G5 Header Alarms HYDRAULIC ALARMS Alarm Trigger Maximum Maximum Temperature Below Minimum Temperature Detected longer. BIN SEQUENCING ALARMS Alarm Trigger End of Sequence CHAIN OILER ALARMS Alarm Trigger hydraulic circuit. Required ® www.New-Leader.com 315924-AA-A - 125 - (800) 363-1771 Page Rev.
  • Page 126 NEW LEADER • NL5060G5 Header DEFAULT SETTINGS Min PSI Max PSI 5000 PWM Gain ® 315924-AA-A www.New-Leader.com - 126 - Page Rev. A (800) 363-1771...
  • Page 127 NEW LEADER • NL5060G5 Header CALIBRATION CFR Values Value Main Bin 0.256 PWM Gain Allowable Error ALARMS Alarm Variable 2000 3100 ® www.New-Leader.com 315924-AA-A - 127 - (800) 363-1771 Page Rev. A...
  • Page 128 NEW LEADER • NL5060G5 Notes ® 315924-AA-A www.New-Leader.com - 128 - (800) 363-1771...
  • Page 129 NEW LEADER • NL5060G5 Header 308907 308908 308909 WARNING CRUSHING STRENGTH ® www.New-Leader.com 315924-AA-A - 129 - (800) 363-1771 Page Rev. A...
  • Page 130 NEW LEADER • NL5060G5 Header NOTE: General Rules: PRODUCT SETUP GUIDELINES Granule Maximum Strength Spinner RPM 140-200 650-700 750-800 850-900 220-300 650-700 750-800 850-900 320-400 650-700 750-800 850-900 650-700 750-800 850-900 IMPORTANT! ® 315924-AA-A www.New-Leader.com - 130 - Page Rev. A...
  • Page 131 NEW LEADER • NL5060G5 Header CRUSH TEST IMPORTANT! Figure 1 Figure 2 Figure 3 ® www.New-Leader.com 315924-AA-A - 131 - (800) 363-1771 Page Rev. A...
  • Page 132 NEW LEADER • NL5060G5 Header SGN SCALE TEST Figure 4 Figure 5 Figure 6 ® 315924-AA-A www.New-Leader.com - 132 - Page Rev. A (800) 363-1771...
  • Page 133 NEW LEADER • NL5060G5 Header View each column for percentage • • • • • • Figure 7 Maximum Granule Machine Spinner Strength 320-400 650-700 750-800 850-900 ® www.New-Leader.com 315924-AA-A - 133 - (800) 363-1771 Page Rev. A...
  • Page 134 NEW LEADER • NL5060G5 Notes ® ® 315924-AA-A www.New-Leader.com - 134 - (800) 363-1771...
  • Page 135 NEW LEADER • NL5060G5 Header WARNING NOTICE! • • • • • • Wind and humidity • • • SPREAD PATTERN TEST KIT Data Sheet – 100 Ct. Booklet Stake ® ® www.New-Leader.com 315924-AA-A - 135 - (800) 363-1771 Page Rev. A...
  • Page 136 NEW LEADER • NL5060G5 Header SPINNERS NOTICE! SPREADER PREPARATION paint. NOTE: Straight Urea ® 315924-AA-A www.New-Leader.com - 136 - Page Rev. A (800) 363-1771...
  • Page 137 NEW LEADER • NL5060G5 Header TEST PROCEDURE G4 SPREAD PATTERN DATA SHEET 1330 76th Ave SW Cedar Rapids, IA 52404-7052 Highway Equipment Company (319) 363-8281 L4000G4 Rev. Spreader Model: HECO 432165 Site: Serial No. #4 BOC 10/07/2016 10am Date: Time: Conveyor Type: 3.25...
  • Page 138 NEW LEADER • NL5060G5 Header Four-Wheeled Vehicles 60’ 60’ 100’ 75’ 20’ (3m) 10’ (1.5m) 5’ (0.8m) 20 30 40 50 60 70 80 90 100 110 75’ 100’ Figure 2 – Four-Wheeled Vehicles Three-Wheeled Vehicles 60’ 60’ 100’ 75’...
  • Page 139 NEW LEADER • NL5060G5 Header TEST RESULTS NOTE Temperature: °F lbs/acre Spinner Speed: Controller Vehicle Speed: Controller Swath Width: 60’ 60’ 55’ 50’ 45’ 40’ 35’ 30’ 25’ 20’ 15’ 10’ 20’ 25’ 30’ 35’ 40’ 45’ 50’ 55’ 10’...
  • Page 140 NEW LEADER • NL5060G5 Header TROUBLESHOOTING Problem Vehicle Vehicle buildup. of caked material. wind. Figure 6 1 2 3 Figure 7 - Spinner Fin Adjustment ® 315924-AA-A www.New-Leader.com - 140 - Page Rev. A (800) 363-1771...
  • Page 141 NEW LEADER • NL5060G5 Header DETERMINING DRIVING CENTERS Temperature: °F lbs/acre Spinner Speed: Controller Vehicle Speed: Controller Swath Width: ACCEPTABLE PATTERN Average amount of material in the center 45’ 45’ 60’ 60’ 55’ 50’ 45’ 40’ 35’ 30’ 25’ 20’...
  • Page 142 NEW LEADER • NL5060G5 Header VERIFYING DRIVING CENTERS center pan. 75’ OPTIMUM DRIVING CENTER (11.3m) (EFFECTIVE SWATH WIDTH) width. L120 L110 L100 R20 R30 R40 R50 R60 R70 R80 R90 R100 R110 R120 75’ OPTIMUM DRIVING CENTER (11.3m) (EFFECTIVE SWATH WIDTH)

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