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New Leader NL450C Operator's Manual

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NL450C
Operator's Manual
UNIT SERIAL NUMBER ___________________________
TR3000 SERIAL NUMBER_________________________
MANUAL NUMBER: 307306-AA-D
EFFECTIVE 03/2019
1330 76TH AVE SW
CEDAR RAPIDS, IA 52404-7052
PHONE (800) 363-1771 | FAX (319) 286-3350
www.newleader.com
Copyright 2019 Highway Equipment Company, Inc.
Now doing business as New Leader Manufacturing

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  • Page 1 UNIT SERIAL NUMBER ___________________________ TR3000 SERIAL NUMBER_________________________ MANUAL NUMBER: 307306-AA-D EFFECTIVE 03/2019 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (800) 363-1771 | FAX (319) 286-3350 www.newleader.com Copyright 2019 Highway Equipment Company, Inc. Now doing business as New Leader Manufacturing...

  • Page 2: Table Of Contents

    NL450C Table of Contents Header Interactive Features ..........................5 Warranty ..............................6 Preface ..............................7 Safety ..............................8 Important Safety Information ...................... 8 Safety Alert Symbols ........................8 General Safety Rules ..........................9 Safety Decals ............................19 Informational Decals ........................... 26 Hydraulic Requirements ......................
  • Page 3 NL450C Header Table of Contents Standard Torques..........................64 Troubleshooting ........................... 66 Electrical Schematic - TR3000 ....................70 Spreader Module LED Light Alerts ................... 71 Pre- & Post-Season Checklists ......................72 Hydraulics ............................. 73 Controller Operations ......................... 77 Cab to Enclosure Diagram ......................78 Modules to Function Diagram ....................
  • Page 4 NL450C Header Table of Contents Hydraulic Alarms ........................129 Bin Sequencing Alarms ......................129 Chain Oiler Alarms ........................129 Default Settings ........................130 Calibration ..........................131 Alarms ............................131 Spread Pattern ........................... 133 Catch Test ..........................133 Spread Pattern ......................... 134 Spread Pattern Test Kit ......................

  • Page 5: Interactive Features

    Electronic format viewers can click these links for direct access to New Leader online features. Internet access is required. Quick Reference (QR) Codes Quick reference codes provide direct access to a specifi c destination when activated. An example is provided below.

  • Page 6: Warranty

    Warranty Insert Current New Leader Warranty...

  • Page 7: Preface

    New Leader Manufacturing reserves the right to make alterations or modifi cations to this equipment at any time. The manufacturer shall not be obligated to make such changes to machines already in the fi eld.

  • Page 8: Safety

    Important Safety Information Figure 1.1 - The need for safety cannot be stressed strongly enough in this manual. At New Leader Manufacturing, we urge you to make safety your top priority when operating any equipment. We fi rmly advise that anyone allowed to operate this machine carefully read, learn and understand all messages and information in this manual and on machine’s safety decals before operating machine, as well as...

  • Page 9: General Safety Rules

    NL450C Header General Safety Rules Operations PREPARE FOR EMERGENCIES Figure 1.2 - Be prepared if a fi re starts. Keep a fully charged fi re extinguisher and fi rst aid kit in accessible place on the vehicle at all times.
  • Page 10 NL450C General Safety Rules Header Operations HANDLE HAZARDOUS MATERIALS SAFELY Figure 1.5 - Materials to spread can be dangerous. Improper selection, application, use or handling may be a hazard to persons, animals, plants, crops or other property. A Safety Data Sheet (SDS) provides specifi c details on chemical products: physical and health hazards, safety procedures and emergency response techniques.
  • Page 11 NL450C Header General Safety Rules Operations AVOID MOVING PART HAZARDS Figure 1.8 - Entanglement in rotating drive lines or moving parts will cause serious injury or death. Stay clear of all moving parts, such as shafts, couplings and universal joints.
  • Page 12 NL450C General Safety Rules Header Operations DO NOT CLIMB OR STAND ON MACHINE Figure 1.12 - Never allow any personnel to ride in or on the machine. Use only inspection ladder or portable ladder to view the unit. Use caution when getting on and off the ladder, especially in wet, icy, snowy or muddy conditions.
  • Page 13 NL450C Header General Safety Rules Transportation & Handling TRAVELING & TRANSPORTING ON PUBLIC ROADS Always walk around and visually inspect the machine before traveling on public roads. Check for damage and/or faulty components that can fail and create a hazard or unsafe condition. Make sure all machine systems operate properly, including but not limited to: headlights, tail and brake lights, hazard warning lights, turn indicators, parking brake, horn and rear view mirrors.
  • Page 14 Never modify any equipment or add attachements not approved by New Leader Manufacturing. Figure 3.1 DO NOT SERVICE OR ADJUST MACHINE WHILE IN MOTION Figure 3.2 - Never lubricate, service or adjust the machine or any of its components while they are moving.
  • Page 15 Use power tools only to loosen threaded parts and fasteners. Using power tools to tighten may cause over-tightening and component damage. Use only service parts meeting New Leader specifi cations. Figure 3.6 www.NewLeader.com 307306-AA-D...
  • Page 16 NL450C General Safety Rules Header Maintenance HIGH PRESSURE FLUID HAZARDS Figure 3.7 - Escaping fl uid under pressure can penetrate the skin causing serious injury. Always stop machine, allow to cool and relieve pressure before servicing hydraulic system. Never open hydraulic lines under pressure.
  • Page 17 NL450C Header General Safety Rules Maintenance CLEAN MACHINE OF HAZARDOUS CHEMICALS During application of hazardous chemicals, residue can build up on the inside or outside CAUTION of the vehicle. Clean vehicle according to use instructions of hazardous chemical. Figure 3.10 - When exposed to hazardous chemicals, clean exterior and interior of vehicle daily to keep free of the accumulation of visible dirt and contamination.
  • Page 18 NL450C General Safety Rules Header Storage PARK VEHICLE SAFELY Figure 4.1 - When leaving the vehicle unattended for any reason, be sure to: • Shut down PTO. • Shut off vehicle’s engine, and unit’s engine if applicable. • Place vehicle transmission in “Neutral” or “Park”.

  • Page 19: Safety Decals

    Replace safety decals and signs that are missing or have become illegible. Replaced parts that displayed a safety sign should also display the current sign. Safety decals or signs are available from your dealer’s Parts Department or from New Leader Manufacturing by calling (800) 363-1771 .
  • Page 20 Keep unauthorized people away from machine. • Keep all guards in place when machine is in use. • If operator’s manual is missing, contact your local New Leader dealer or print a new copy from www.highwayequipment.com. 150034-C 2. DANGER: MOVING PART HAZARD To prevent death or serious injury: •...
  • Page 21 NL450C Safety Decals Header 4. WARNING: FALLING HAZARD To prevent death, serious injury or machine damage: • Do not climb or stand on guard. • Do not place objects on fenders. • Keep off fenders. They are not intended to carry loads.
  • Page 22 NL450C Safety Decals Header 7. WARNING: HIGH-PRESSURE FLUIDS To prevent death or serious injury: • Do not check for leaks with hands while system is operating as high pressure oil leaks can be dangerous! • Relieve system pressure before disconnecting hydraulic lines or working on system.
  • Page 23 NL450C Safety Decals Header 1. CAUTION: BRAKING SYSTEM REQUIREMENTS To prevent injury or machine damage, per ANSI/ASAE S365.8 MAY 2007: Do not tow equipment that has brakes: • at speeds over 32mph (50km/hr); or • at speeds above that recommended by the manufacturer; or •...
  • Page 24 NL450C Safety Decals Header 4. CAUTION: DO NOT EXCEED GOVERNMENT WEIGHT RESTRICTIONS To prevent injury or machine damage: Consult federal, state and local laws to ensure the gross weight of any one axle of a vehicle, or of a combination of vehicles, operated on the highways, does not exceed government weight restrictions.
  • Page 25 NL450C Notes This page is intentionally left blank. www.NewLeader.com 307306-AA-D - 25 - (800) 363-1771...

  • Page 26: Informational Decals

    Before spreading material, spread pattern tests must be conducted to properly adjust the spread pattern. Refer to manual for adjustment instructions. A spread pattern test kit is available from your New Leader dealer. Wind, humidity, rain and other adverse weather conditions can affect spread pattern, resulting in uneven crop growth and loss of yields.
  • Page 27 NL450C Header Informational Decals 3. NOTICE: MACHINE LUBRICATION To avoid machine damage and premature deterioration: • Periodically lubricate the machine components at the front and rear remote grease 310450-A banks. 311814-A • See “Lubrication & Maintenance Chart” in this manual for details.
  • Page 28 NL450C Notes This page is intentionally left blank. 307306-AA-D www.NewLeader.com - 28 - (800) 363-1771...

  • Page 29: Hydraulic Requirements

    NL450C Header Connecting Implement Hydraulic Requirements • Low pressure drop motor return port. • Zero pressure case drain port. • Equipped with hydraulic trailer brake system. Tractor Side Implement Side User Supplied Factory Supplied FUNCTION DESCRIPTION COUPLER COUPLER DESCRIPTION Spreader...

  • Page 30: Implement Preparation And Connection

    NL450C Connecting Implement Header Implement Preparation and Connection DO NOT wear loose clothing. Keep hands and other body parts away from connecting DANGER parts of tractor and implement. Entanglement could cause serious injury. DO NOT stand on PTO, PTO driveline, tongue, or draw bar. Falling could cause death or DANGER serious injury.
  • Page 31 NL450C Header Connecting Implement 8. Retract jack to storage position. Figure 1 Figure 2 Figure 3 Figure 4 9. Attach safety chain. 10. On left side of hitch, loop safety chain through tractor intermediate support (Figure 5). 11. On left side of hitch, loop safety chain around tractor drawbar (Figure 6).

  • Page 32: Power Take-Off Connection

    NL450C Connecting Implement Header Power Take-Off Connection 1. Inspect, clean and lubricate PTO and PTO driveline. 2. Inspect all guards, making sure they are in proper working order. 3. Lift tractor’s PTO cover. 4. Slide PTO driveline coupler onto tractor PTO and lock into place on driveline groove (Figure 10-12).

  • Page 33: Isobus Connections

    NL450C Header Connecting Implement ISOBUS Connections A: Factory Supplied CAN-ISO Connector Connects to: ISOBUS Implement Extension Harness, Supplied with implement. • Pin 1 - Battery Ground • Pin 2 - ECU Return (ECU Ground) • Pin 3 - 60-amp fused power •...

  • Page 34: Hydraulic Hose Installation Guide

    NL450C Connecting Implement Header Hydraulic Hose Installation Guide 1. Use elbows and adapters in the installation to 2. Install hose runs to avoid rubbing or abrasion. relieve strain on the assembly, and to provide Clamps are often needed to support long runs...

  • Page 35: General Description

    NL450C Header General Description The Model NL450C is a L5034G4 spreader mounted on the TR3000 trailer. It is intended for spreading feedlot composted manure, waste water sludge, industrial waste, paper mill waste, compost, marl, poultry litter and fl y ash.

  • Page 36: Introduction

    NL450C Introduction Header Rear Endgate Feedgate Jack Stake Feedgate Material Divider REAR VIEW FRONT VIEW RIGHT HAND SIDE VIEW Spinner LEFT HAND SIDE VIEW Bin 1 Sill Inverted “V” 307306-AA-D www.NewLeader.com - 36 - (800) 363-1771...
  • Page 37 NL450C Header Introduction Bin 1: Main holding bin for material. Conveyor: Conveys material to rear of unit. Cross Tubes: Supports body, attaches to trailer frame. Transfers weight from Main Hopper to Trailer. Enclosure: Houses spreader control modules, protects them from the elements Feedgate: Adjustable gate mounted into Rear Endgate.

  • Page 38: Dimensions & Capacities

    NL450C Dimensions & Capacities Header 295 (7493mm) Overall Length 179 (4547mm) Inside Body Length 126 (3200mm) Overall Height *Height dimensions shown with static loaded, OEM-size tires. 307306-AA-D www.NewLeader.com - 38 - (800) 363-1771...
  • Page 39 NL450C Header Dimensions & Capacities WEIGHTS & CAPACITIES Inside Body Approximate Unit Overall Length Struck Capacity Length Weight Length Cu Ft (Cu M) Lbs (Kg) 179” 16’ (4.88m) 295” (7493mm) 18,500 (8400) 608 (17.2) (4547mm) Please consult federal, state, and local weight laws and tire manufacturer’s ratings to NOTICE! ensure neither government weight restrictions nor tire load ratings are exceeded.

  • Page 40: Initial Startup

    NL450C Initial Startup Header WARNING Stand clear of moving machinery. NOTE: Do not load spreader with material. 1. Check entire unit to make sure all fasteners are in place and properly tightened per “Standard Torques” section in this manual. 2. Make sure no other persons are in vicinity of spreader.

  • Page 41: General Operating Procedures

    NL450C Header General Operating Procedures It is recommended that spread pattern tests be conducted prior to each spreading season, after any spreader maintenance, before applying a new product, and periodically during the spreading NOTE: season. Spread pattern tests must be performed for each product, blend and application rate. See “Spread Pattern”...

  • Page 42: Inspection Ladder

    NL450C General Operating Procedures Header Anti-Slab Chain Storage / Hillside Divider Panel Figure 3A - Hook chains over rearmost cross member of Anti-Slab Support to position out of the way. Figure 3A - Chain Storage 307306-AA-D www.NewLeader.com - 42 -...

  • Page 43: Tire Pressure And Transport Speeds

    NL450C Header General Operating Procedures Tire Pressure and Transport Speeds Proper air pressure achieves maximum tire performance. The TRAILER TIRE following table should be used as a guide. ROAD SPEED TABLE Tire Max Gross Drive at a reasonable and safe speed...

  • Page 44: Implement Maneuvering

    NL450C General Operating Procedures Header Implement Maneuvering Make sure the area behind the trailer is clear of obstructions and personnel. Turning or WARNING backing may result in limited visibility. Check blind spots. Back and/or turn cautiously. Failure to do so could result in death, serious injury or damage to the implement.

  • Page 45: Rear Pulling Lugs

    NL450C Header General Operating Procedures 12” (30cm) MAX TRAVEL Figure 5 - Walking Beam Travel Rear Pulling Lugs Do not pull implement sideways—always pull straight. Always disconnect tractor from implement NOTICE! before using rear lugs. Otherwise, damage to implement may occur.
  • Page 46 NL450C Notes This page is intentionally left blank. 307306-AA-D www.NewLeader.com - 46 - (800) 363-1771...

  • Page 47: Lubrication & Maintenance

    NL450C Header Lubrication & Maintenance Preventative Maintenance Pays! The handling and spreading of commercial fertilizers is a most severe operation with respect to metal corrosion. Establish a frequent, periodic preventative maintenance program to prevent rapid damage to spreading equipment. Proper cleaning, lubrication and maintenance will give you longer life, more satisfactory service and more economical use of your equipment.
  • Page 48 NL450C Lubrication & Maintenance Header HYDRAULIC HOSE Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or other signs of wear or damage. Worn or damaged hose assemblies should be replaced immediately. When replacing, use hoses of same or better rating and construction.

  • Page 49: Conveyor Chain

    NL450C Header Lubrication & Maintenance Conveyor Chain Stay out of the spreader. If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys WARNING before entering.

  • Page 50: Conveyor Belt Maintenance

    NL450C Lubrication & Maintenance Header Over-tensioning of conveyor chain will lead to excessive load on the system which will cause excessive chain and sprocket wear and can cause extremely high starting pressures. Under-tensioning allows conveyor chain to “wrap” around drive sprockets and not exit sprocket freely, causing excessive excessive chain stretch and surging of the conveyor which will result in interrupted fl...
  • Page 51 NL450C Header Lubrication & Maintenance Spinner Fins Visually inspect spinner fi ns (Figure 4) daily for build-up of material and wear. Spinner discs and fi ns must be kept clean and polished. Even a small build-up of material on a spinner can signifi...

  • Page 52: Conveyor Gearcase

    NL450C Lubrication & Maintenance Header Conveyor Gearcase Drain oil in a new unit after fi rst two weeks (or not more than 100 hours) of operation, and fl ush gear case thoroughly with light oil. Refer to “Lubricant and Hydraulic Oil Specifi cations” section for proper grade oil and recommended amounts of lubricant.

  • Page 53: Trailer Brakes

    NL450C Header Lubrication & Maintenance Trailer Brakes Perform maintenance on level surface with wheels blocked. There is no parking brake WARNING! on the TR3000. Block the wheels prior to unhitching or any maintenance of the TR3000. Uncontrolled movement of the trailer could cause death or serious injury.

  • Page 54: Tires

    NL450C Lubrication & Maintenance Header Tires NOTICE! Inspect tires and wheels daily for wear and/or loose hardware. Service of tires and rims can be dangerous. Follow all safety rules. Only specialized WARNING personnel should mount tires. Use proper equipment and procedures. Damaged tires can explode causing injury.

  • Page 55: Clean Up

    NL450C Header Lubrication & Maintenance Tighten nuts to 50 ft-lb (67.8 N-m) following a crisscross sequence as shown in Figure 9. After the wheel is installed inspect the seating of the wheels on all four pilots and turn the wheel checking for irregularity of the wheel assembly.
  • Page 56 NL450C Notes This page is intentionally left blank. 307306-AA-D www.NewLeader.com - 56 - (800) 363-1771...

  • Page 57: Lubricant & Oil Specifi Cations

    fl uid’s specifi cations in the table below are for normal operating conditions. Extreme environments or dirty conditions may require the use of different oils. Consult your New Leader dealer or the Product Support Department at New Leader Manufacturing for systems operating outside normal conditions.

  • Page 58: L5034G4 Lubrication And Maintenance Chart

    NL450C Header L5034G4 Lubrication and Maintenance Chart SPREADER LOCATION PLACES METHOD FREQUENCY 1. PTO Driveline (Figure 2) Grease Gun a. Inner/Outer Tube Profi le 6-10 pumps Every 8 Hours of Operation Grease Gun b. Nylon Bearing Ring 2-3 pumps See above or each time c.
  • Page 59 NL450C Header L5034G4 Lubrication and Maintenance See Lubricant and Hydraulic Oil Specifi cations for types of lubricants and oil to be used. 1d, 1f Figure 2- PTO Driveline - Slip Yoke & Universal Figure 3 - Hydraulic System - Reservoir, Joint Cooler &...
  • Page 60 NL450C L5034G4 Lubrication and Maintenance Header Figure 6 - Conveyor - Chain Oiler Figure 7 - Conveyor - Gear Case Figure 8 - Spinner - Grease Zerks - Shaft & Jack 307306-AA-D www.NewLeader.com - 60 - (800) 363-1771...
  • Page 61 NL450C L5034G4 Lubrication and Maintenance Header TRAILER - TR3000 LOCATION PLACES METHOD FREQUENCY 1. Implement Hitch Grease Gun Weekly 2. Walking Beam Pivots Grease Gun Weekly 3. Trailer Jack (Figure 9) Grease Gun Weekly 4. S-Cam Bushings (Figure 10) Grease Gun Weekly 5.
  • Page 62 NL450C L5034G4 Lubrication and Maintenance Header Figure 9 - Trailer Jack Figure 10 - S-Cam Bushing & Ratchet Slack Adjusters Figure 11 - Hangers Figure 12 - Spindle Bushings Figure 13 - Hub 307306-AA-D www.NewLeader.com - 62 - (800) 363-1771...

  • Page 63: Serial Number Locations

    NL450C Header Serial Number Locations SPREADER TR3000 www.NewLeader.com 307306-AA-D - 63 - (800) 363-1771...

  • Page 64: Standard Torques

    NL450C Standard Torques Header CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD NO MARKINGS GRADE 2 THREE MARKS - 120 DEGREES APART GRADE 5 SIX MARKS - 60 DEGREES APART GRADE 8 USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS.
  • Page 65 NL450C Notes This page is intentionally left blank. www.NewLeader.com 307306-AA-D - 65 - (800) 363-1771...

  • Page 66: Troubleshooting

    NL450C Troubleshooting Header Symptom: Reason: Correction: Spinner will not run Defective Spinner Control Replace spinner control valve cartridge and Valve coil. No voltage at valve Verify spinner switch is on. Verify spinner enable is checked. Verify controller has a target spinner RPM entered.
  • Page 67 NL450C Header Troubleshooting Symptom: Reason: Correction: Conveyor will not run Defective conveyor control Replace conveyor valve cartridge. valve No voltage at valve Verify bin switch and master switches on. Verify in controller that target rate, density, ground speed and a CFR number are all entered.
  • Page 68 Spinner fore / aft not Feedgate harness failure Replace feedgate harness. responding Spinner left / right not PID settings incorrect Contact New Leader product support. responding Air in hydraulic system. Perform bleed procedure. See “Controller Operations” section for details. Home sensor not Home sensor failure Replace home sensor.
  • Page 69 NL450C Notes This page is intentionally left blank. www.NewLeader.com 307306-AA-D - 69 - (800) 363-1771...

  • Page 70: Electrical Schematic - Tr3000

    NL450C Troubleshooting Header Electrical Schematic - TR3000 WIRING CODE • 12GA White Wire (Ground) • Black Wire (Not Used) • 12GA Yellow Wire (LH Flash Warning & Turn Light) • 12GA Red Wire (Stop Lights) • 12GA Green Wire (RH Flash Warning & Turn Light) •...

  • Page 71: Spreader Module Led Light Alerts

    NL450C Header Troubleshooting Spreader Module LED Light Alerts Power LED Flashing Solid Flashing Flashing Solid Red Solid Green Amber Amber Green • • • • • • • • • • • • • • • Boot No App Running...

  • Page 72: Pre- & Post-Season Checklists

    NL450C Pre- & Post-Season Checklists Header IMPORTANT! Do not operate or work on machine without reading and understanding the operator’s manual. Before starting engine/before starting machine operation Program rate controller and document settings Hydraulic hoses are secured properly All stop, tail, and turn lights function properly...

  • Page 73: Hydraulics

    NL450C Header Hydraulics HYDRAULICS SCHEMATIC NOTE: 27 GPM (102 LPM) from Tractor Hydraulics www.NewLeader.com 307306-AA-D - 73 - (800) 363-1771...
  • Page 74 NL450C New Leader Hydraulics Header BRAKES SCHEMATIC 307306-AA-D www.NewLeader.com - 74 - (800) 363-1771...
  • Page 75 NL450C Notes This page is intentionally left blank. www.NewLeader.com 307306-AA-D - 75 - (800) 363-1771...
  • Page 76 NL450C Notes This page is intentionally left blank. 307306-AA-D www.NewLeader.com - 76 - (800) 363-1771...

  • Page 77: Controller Operations

    UI (User Interface) - The displayed information and controls the user interacts with on the Display Monitor to make any necessary changes to implement performance. • ECU (Electronic Control Unit) - New Leader module that controls specifi c functions of the implement and is attached to the BUS. •...

  • Page 78: Cab To Enclosure Diagram

    NL450C Controller Operations Header Cab to Enclosure Diagram 307306-AA-D www.NewLeader.com - 78 - (800) 363-1771...

  • Page 79: Modules To Function Diagram

    NL450C Header Controller Operations Modules to Function Diagram Conveyor Conveyor Pressure Speed Conveyor Control Sensor Conveyor Pressure Conveyor Speed Conveyor Control Sensor Main Hydraulic Conveyor Spinner 1 Spinner 1 Hydraulic Speed Control Level Filter Speed Pressure Hydraulic Conveyor Conveyor Chain...

  • Page 80: Requirements

    Controller Operations Header Requirements System Requirements: Function: • Virtual Terminal version 3 that supports • VT will load New Leader UI and assign AUX-N functionality functions to in-cab switches. • Task Control (Multi-product up to 4 bins) • TC-BAS •...

  • Page 81: Navigation

    Header Controller Operations Navigation To activate the New Leader Controller Interface, power up the monitor and activate the VT settings. For instructions on how to activate the VT, see the Manufacturer’s Operations Manual for the specifi c monitor being used.

  • Page 82: Navigation Control Buttons

    NL450C Controller Operations Header An on-screen Numeric Keypad is made available for changing confi guration settings and calibration numbers. Press the keypad button to access the on-screen numeric entry screen. Keypads may look different depending on VT being used. Figure 3 - Numeric Keypad...

  • Page 83: Machine Confi Guration

    NL450C Header Controller Operations Machine Confi guration NOTE: Refer to default settings table at end of controller section for factory setup defaults. Before use, Display Monitor must be setup to enable VT connection and a machine confi guration NOTE: may need to be built. See Manufacturer’s Operations Manual for detailed instructions on these processes.

  • Page 84: Enable Installed Bins

    NL450C Controller Operations Header Enable Installed Bins • Enable all bins that are installed on the unit by pressing the button next to each. A will appear next to enabled bins as shown. Press to continue. Bin Settings Bin settings include Name, Capacity, Bin Sensor,...
  • Page 85 NL450C Header Controller Operations • Repeat step 3 for MultiBin Micro 1 as necessary. Press to continue. • Repeat step 3 for MultiBin Micro 2 as necessary. Press to continue. www.NewLeader.com 307306-AA-D - 85 - (800) 363-1771...

  • Page 86: Gps Offsets

    NL450C Controller Operations Header GPS Offsets Editing the task controller GPS offset settings will determine drop point of material behind chassis. • Select Towed or Self Propelled and enter GPS Offset using keypad. Towed • For single axle towed units, enter the distance from the center of the hitch pin to the center of the axle (a).

  • Page 87: Settings

    NL450C Header Controller Operations Settings Changing machine calibrations allows operator to enable/disable bins, adjust valve calibration numbers, change alarm settings and reset modules. On the Home Screen, press to change these settings: Press to to enable/disable bins. Enable/Disable Bins •...
  • Page 88 NL450C Controller Operations Header • Press to set spinners. Enter appropriate settings: • PWM Valve settings: • “Monitor” - no PWM control • “Control” - tries to maintain spinner speed at all times regardless of available hydraulic fl ow. Best for hydrostatic or CVT drives.

  • Page 89: Alarm Settings

    NL450C Header Controller Operations Enter appropriate settings: • Valve Response 1 - Determines speed of servo valve when product control error exceeds Response Threshold setting. Represents fast speed of servo valve. Decreasing value will cause servo valve to run slower. Default setting is 40%.

  • Page 90: Reconfi Gure System

    Pressing “Reset” under “System Settings will restore all settings to factory default and all NOTICE! calibration numbers will be lost. It should only be pressed if instructed to do so by service technician or New Leader product support. • Press to reset/reconfi...

  • Page 91: Switch Assignment

    • Press to show connected devices. • Connected devices will appear in the device list. • If using a New Leader switch box, press to automatically map the switches to the correct function. www.NewLeader.com 307306-AA-D - 91 - (800) 363-1771...

  • Page 92: Material Profi Le Management

    NL450C Controller Operations Header Material Profi le Management For every material to be spread, at every unique rate, a material profi le must be confi gured. On the Home Screen, press to manage profi les. Spread pattern testing is required when creating a new profi le or if modifying an existing profi le.

  • Page 93: Creating A New Profi Le

    NL450C Header Controller Operations Creating a New Profi le When creating a new profi le for a new material to be spread, spread pattern tests must be NOTE: conducted. Spread pattern testing at low and average application rates ensures proper spinner position for given spreader output.
  • Page 94 NL450C Controller Operations Header • Enter the minimum rate to be used for Min Rate. • Enter the average between the minimum rate and maximum rate to be used for Avg Rate. • Repeat for each active bin. Feedgate Optimizer will suggest a new...
  • Page 95 NL450C Header Controller Operations • Enter starting spinner speed, spinner assembly fore/aft scale position and desired swath width. • Turn on spinners and drive through the test course. • Collect and analyze spread pattern test results from pans. • Make adjustments and repeat test as necessary to achieve desired results.
  • Page 96 NL450C Controller Operations Header • Press the dropdown arrow to select desired profi le. • Select desired profi le from the dropdown list. • Press to set selected profi le. • Press • Active profi le is displayed below the swath display below Spinner Settings on the Run Screen.
  • Page 97 NL450C Notes Controller Operations This page is intentionally left blank. www.NewLeader.com 307306-AA-D - 97 - (800) 363-1771...

  • Page 98: Component Calibration

    NL450C Controller Operations Header Component Calibration NOTE: Before regular use, system must be calibrated to ensure accurate spreading. • Power up Display Monitor and activate VT. • The Run screen will appear. Press to continue. Spinner Disc Calibration • Press to calibrate spinner discs.

  • Page 99: Spinner Assembly Calibration

    NL450C Header Controller Operations Spinner Assembly Calibration The spinner assembly must be calibrated if either the fore/aft or left right cylinders are replaced, or if a new swath module is installed. • Press to calibrate spinner assembly. Spinner assembly will move during WARNING calibration process.

  • Page 100: Feedgate Calibration

    NL450C Controller Operations Header Feedgate Calibration 1. Press to calibrate feedgate height. 2. List will appear with all installed feedgates. Select feedgate to calibrate. 3. The feedgate will move to its lowest possible height. Press to continue. 4. Measure the actual height of the feedgate above the conveyor as shown by measurement A.
  • Page 101 NL450C Header Controller Operations 5. Enter the actual measured height of the feedgate in the display. Press to continue. 6. The feedgate will now move to its maximum height. Press to continue. 7. Measure the actual height of the feedgate from the conveyor as shown by measurement B.
  • Page 102 NL450C Controller Operations Header 9. Measure the height of the actual feedgate opening from the conveyor as shown by measurement C. 10. Enter the measured height of the feedgate opening into the display. Press to continue. 11. Repeat steps 2 - 10 for all installed feedgates.

  • Page 103: Conveyor Calibration

    NL450C Header Controller Operations Conveyor Calibration For best results, a catch test must be done for each product to be spread IMPORTANT! before season begins, or any time a new supply of product is received. • Press to calibrate conveyor.
  • Page 104 NL450C Controller Operations Header • Using the control buttons (Reset, Run, Stop), run a catch test. If spreading product that has already been tested, press continue. To begin a test, press . Conveyor will run. • Once controller dispenses specifi c amount, conveyor will stop.
  • Page 105 NL450C Header Controller Operations • After dispensing product in fi eld, screen displays system perceived total of dispensed product. To enter actual dispensed amount, press • Using keypad, enter actual weight of product dispensed. Press to continue. • New cubic feet per revolution (CFR) rate will be displayed.

  • Page 106: Operations/Features

    NL450C Controller Operations Header Operations/Features Create New Job The following is a guide for running system for fi rst time. 1. Create Job in display. This operation will vary from display to display. Refer to display manual on how to create a job using Task Control.
  • Page 107 NL450C Header Controller Operations 3. Verify task control in Target Rate 1. • Rate will be driven by job setup in display. To verify this, TC should show in place of target rate 1. If not, verify job has been created correctly. Refer to display manual.
  • Page 108 NL450C Controller Operations Header • Use keypad to set feedgate opening to correct reading. 6. Verify CFR number is correct: Different products may require different calibration numbers. Verify the CFR number is correct before applying product. • Press then •...

  • Page 109: Feedgate Optimizer

    NL450C Header Controller Operations Feedgate Optimizer This program will help to determine the ideal gate position for each specifi c application, based on NOTE: speed, swath width, density, and application rate. 1. Power up Display Monitor and activate VT. •...

  • Page 110: Boundary Spreading

    NL450C Controller Operations Header Boundary Spreading This program allows the operator to independently modify spinner speeds to change the width of NOTE: spread to either side, creating a “boundary” line to maximize spreading effi ciency. • On the Run Screen, press to access spinner settings.

  • Page 111: Remote Spreading

    NL450C Header Controller Operations Remote Spreading This program allows the operator to shift the spinner assembly left or right to apply a near “half NOTE: pattern” with the majority of the pattern on one side of the machine only. •...

  • Page 112: Diagnostics

    NL450C Controller Operations Header Diagnostics Advanced diagnostic features are available that allow the operator to quickly diagnose most issues NOTE: that could occur. 1. Power up Display Monitor and activate VT. • The Run screen will appear. Press continue. •...
  • Page 113 NL450C Header Controller Operations • To view machine lifetimes totals, press • At top of screen, each bin’s lifetime totals for acres and weight appears. At bottom of screen, cumulative Acres(ac) and Weight(lbs) will appear. Hours(hrs) will be on main bin only. Press to return to Diagnostics screen.
  • Page 114 NL450C Controller Operations Header • To view unlocked features, press • Current unlocked features will display. Press “Unlock” to display module serial number and registration number. Press to return. 307306-AA-D www.NewLeader.com - 114 - (800) 363-1771...

  • Page 115: Hydraulics

    NL450C Header Controller Operations Hydraulics This program will show a visual representation of hydraulic monitoring, including system pressure, NOTE: temperature, conveyor pressure, and indicators for low fl uid level and fi lter restriction. Individual bins can be viewed by pressing the bin icons along the bottom of the screen.

  • Page 116: Cylinder Bleeding

    NL450C Controller Operations Header Cylinder Bleeding Bleeding routine is run to purge air from hydraulic cylinders for accurate positioning. Perform the bleeding routine at the beginning of each season, after any service work has been performed on the hydrauilc system, and upon startup if spreader has been sitting for an extended period of time.

  • Page 117: Bin Flush

    NL450C Header Controller Operations Bin Flush This program is used to quickly empty each bin. Spinners will automatically shut off and allow the NOTE: operator to select which bins to empty. 1. Power up Display Monitor and activate VT. •...
  • Page 118 NL450C Controller Operations Header 2. Select bins: • Select bins to be fl ushed by pressing enable buttons next to each. To adjust conveyor RPM for fl ush, press 3. Set conveyor RPM: • Use keypads to set conveyor RPM for each bin. 20 RPM is default.

  • Page 119: Body Module

    NL450C Header Controller Operations Body Module 1. Power up Display Monitor and activate VT. • The Run screen will appear. Press to continue. • The Tools main screen will appear. Press to continue. Bin Cover Control • If equipped, press (A) to open and close tarp.

  • Page 120: Chain Oiler

    NL450C Controller Operations Header Chain Oiler NOTE: This program is used to manually oil the chain, set alarm frequency, and set auto-lube settings. 1. Power up Display Monitor and activate VT. • The Run screen will appear. Press to continue.
  • Page 121 NL450C Header Controller Operations 3. Set conveyor dimensions: • Press “Dimensions” to input conveyor dimensions. Use keypads to input conveyor length and sprocket diameter. Press to return to Chain Oiler screen. Press to return to Tools Screen. 4. Set service reminder: •...

  • Page 122: Bin Sequencing

    NL450C Controller Operations Header Bin Sequencing This function allows the operator to run same product out of two bins, chaining them together so NOTE: bin 2 starts emptying immediately after bin 1 is empty. 1. Power up Display Monitor and activate VT.
  • Page 123 NL450C Header Controller Operations 2. Setup Bin Sequencing (Chaining): A. Enable bin chaining for Bins 1 & 2, or Bins 3 & 4 as applicable. B. Select trigger type (Manual Only, Low Bin Threshold, Low Bin Sensor, Container Reaches 0).

  • Page 124: General Alarms

    NL450C Controller Operations Header General Alarms Alarm Title Description WSM Spreader Local CAN Bus Error Check the local CAN bus connection. Module WSM Spreader The module software reset due to an Module Software Reset Module unhandled error. WSM Spreader Local CAN Bus Warning Check the local CAN bus connection.

  • Page 125: General Product Control Alarms

    NL450C Header Controller Operations General Product Control Alarms Alarm Description Trigger “Calibration error, lost or intermittent Rate sensor signal is lost for a period Rate sensor error signal from rate sensor. Check sensor of two or more consecutive seconds during calibration...

  • Page 126: Spinner Alarms

    NL450C Controller Operations Header Spinner Alarms Alarm Description Trigger Automatic control for spinners must be enabled. [CLF Mode] [Basic Single] must be selected. At least one product CLF Basic Single bin must be commanded on. Perceived Spinners Not “Spinners Not Responding”...

  • Page 127: Fan Frame Alarms

    NL450C Header Controller Operations Fan Frame Alarms Alarm Description Trigger [Fan Frame Enable/Disable] is Enabled, Fan Frame Not “Fan Frame must be calibrated prior to equipment profi le is active and Fan Calibrated operation.” + [Sensor Name] Frame position sensor has not been calibrated.

  • Page 128: Feed Gate Alarms

    NL450C Controller Operations Header Feed Gate Alarms Alarm Description Trigger [Feed Gate Enable/Disable] is Enabled, Feed Gate Not “Feed Gate must be calibrated prior to equipment profi le is active and feed Calibrated operation.” + [Bin Name] gate actuator has not been calibrated.

  • Page 129: Hydraulic Alarms

    NL450C Header Controller Operations Hydraulic Alarms Alarm Description Trigger Conveyor Conveyor hydraulic pressure exceeds Hydraulic “Conveyor Hydraulic Pressure Exceeds [Max Conveyor Hydraulics Pressure] Pressure Exceeds Maximum Operating Range.” setting for a period of fi ve consecutive Maximum seconds or longer.

  • Page 130: Default Settings

    NL450C Controller Operations Header Default Settings NOTE: Compatible Insert Bin confi gurations vary per model. See “General Description” in Operations section of this manual for details. Refer to “Dimensions & Capacities” in Operations section of this manual for capacities on all applicable bin confi...

  • Page 131: Calibration

    NL450C Header Controller Operations Calibration CFR Values Value Main Bin 0.256 Insert Bin 0.144 Yellow Micro Bin 0.038 Red Micro Bin 0.019 Control Valve Settings Control Valve Control Variable Main Insert Micro 1 Micro 2 Control Valve Type Servo Servo...
  • Page 132 NL450C Notes This page is intentionally left blank. 307306-AA-D www.NewLeader.com - 132 - (800) 363-1771...

  • Page 133: Catch Test

    NOTE: An optional calibration chute (P/N 312688) is available to simplify the catch test process. The calibration chute fi ts all New Leader spreader models with 30” wide conveyor bottoms. Contact your local New Leader dealer for details.

  • Page 134: Spread Pattern

    NL450C Spread Pattern Header Use great caution while working around the spreader. Contact with spinners and WARNING other moving parts is very dangerous. Do not adjust while machinery is moving, wea eye protection and avoid discharge from spinners. Do not ride on moving spreader.

  • Page 135: Spinners

    NL450C Spread Pattern Header Spinners Spinner discs and fi ns must be kept clean and polished. Even a small build-up on a spinner NOTICE! fi n can signifi cantly affect the spread pattern. Rusty, rough, bent or worn fi ns will produce poor spread patterns.
  • Page 136 NL450C Spread Pattern Header NOTE: This chart is to be used as a reference only to begin testing. SIMPLE START SETTINGS Material Density Ground Rate (lbs) Feedgate Spinner Spinner Speed (in) Frame (mph) Setting Lime 1000-5000 .5" 2000-8000 .5" Urea Corn Blend 3.5"...

  • Page 137: Test Procedure

    Using the data sheets supplied with the kit, document all spreader information and adjustments as necessary. See Figure 1. SPREAD PATTERN DATA SHEET 1330 76th Ave SW Cedar Rapids, IA 52404-7052 New Leader Manufacturing (319) 363-8281 L4000G4 Rev. Spreader Model:...
  • Page 138 NL450C Spread Pattern Header Four-Wheeled Vehicles 60’ 60’ For four-wheeled application vehicles, position the spreader at the beginning of the course so that the vehicle will straddle the center collection tray. See Figure 100’ 75’ 20’ (3m) Engage spinners before navigating the course. As the 10’...

  • Page 139: Test Results

    NL450C Spread Pattern Header TEST RESULTS After navigating the course, shut the spreader down and park in a secure location. Using the funnel, transfer the contents of each collection tray into its corresponding test tube beginning at one end of the trays and working towards the opposite end.

  • Page 140: Troubleshooting

    NL450C Spread Pattern Header Troubleshooting NOTE: It is highly recommended that ONLY ONE ADJUSTMENT be made between test samples taken. If more than one adjustment is made, it will be diffi cult to determine which adjustment was responsible for the change in pattern shape.

  • Page 141: Determining Driving Centers

    NL450C Spread Pattern Header DETERMINING DRIVING CENTERS Once an acceptable pattern is obtained, as shown in Figure 5, driving centers can be determined. To determine optimum driving centers (effective swath width), determine the average amount of material in the center of the pattern. Figure 8 shows an example data sheet recorded from the profi le shown in Figure 9.

  • Page 142: Verifying Driving Centers

    NL450C Spread Pattern Header Verifying Driving Centers Once optimum driving centers (effective swath width) have been established, conduct a fi nal “S” pass ov the trays to verify. Refer to Figure 10. 1. With both the spinners and conveyor turned off, drive the...

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