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New Leader NL5060 G5 Operator's & Parts Manual

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NL5060 G5
Operator/Parts Manual
UNIT SERIAL NUMBER ___________________________
TR0932 SERIAL NUMBER_________________________
MANUAL NUMBER: 315924-E
EFFECTIVE 08/2022
1330 76TH AVE SW
CEDAR RAPIDS, IA 52404-7052
PHONE (800) 363-1771 | FAX (319) 286-3350
www.newleader.com
Copyright 2021 New Leader Manufacturing

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  • Page 1 NL5060 G5 Operator/Parts Manual UNIT SERIAL NUMBER ___________________________ TR0932 SERIAL NUMBER_________________________ MANUAL NUMBER: 315924-E EFFECTIVE 08/2022 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (800) 363-1771 | FAX (319) 286-3350 www.newleader.com Copyright 2021 New Leader Manufacturing...

  • Page 2: Table Of Contents

    NL5060G5 Table of Contents Interactive Features ������������������������������������������������������������������������������������������������������������������������������� 7 Warranty ������������������������������������������������������������������������������������������������������������������������������������������������� 8 Preface ���������������������������������������������������������������������������������������������������������������������������������������������������� 9 Safety �������������������������������������������������������������������������������������������������������������������������������� 10 Important Safety Information ���������������������������������������������������������������������������������������������������� 10 Safety Alert Symbols ������������������������������������������������������������������������������������������������������������������ 10 General Safety Rules ��������������������������������������������������������������������������������������������������������������������������� 11 Safety Decals ���������������������������������������������������������������������������������������������������������������������������������������� 21 Safety Decal Maintenance ��������������������������������������������������������������������������������������������������������� 21 Safety Decal Installation ������������������������������������������������������������������������������������������������������������...
  • Page 3 NL5060G5 Table of Contents Maintenance ���������������������������������������������������������������������������������������������������������������������� 67 Preventative Maintenance Pays! ����������������������������������������������������������������������������������������������� 67 Hydraulic System ������������������������������������������������������������������������������������������������������������������������ 67 Lubrication and Maintenance���������������������������������������������������������������������������������������������������� 67 Hydraulic Hose ��������������������������������������������������������������������������������������������������������������������������� 68 Conveyor Chain �������������������������������������������������������������������������������������������������������������������������� 68 #4 BOC Conveyor Belt Maintenance ���������������������������������������������������������������������������������������� 70 Conveyor Gearcase �������������������������������������������������������������������������������������������������������������������� 72 Lubrication of Bearings �������������������������������������������������������������������������������������������������������������� 72 Fasteners �������������������������������������������������������������������������������������������������������������������������������������...
  • Page 4 NL5060G5 Table of Contents GPS Offsets ������������������������������������������������������������������������������������������������������������������������������� 116 System Setup Summary ����������������������������������������������������������������������������������������������������������� 116 Configuring Auxiliary Switches ������������������������������������������������������������������������������������������������ 116 Settings ������������������������������������������������������������������������������������������������������������������������������������� 117 Enable/Disable Bins ����������������������������������������������������������������������������������������������������������������� 117 Valve Calibration Adjustment ������������������������������������������������������������������������������������������������� 117 Alarm Settings �������������������������������������������������������������������������������������������������������������������������� 120 Reconfigure System ����������������������������������������������������������������������������������������������������������������� 120 Switch Assignment ������������������������������������������������������������������������������������������������������������������� 121 Material Profile Management ��������������������������������������������������������������������������������������������������...
  • Page 5 NL5060G5 Table of Contents Mounting ���������������������������������������������������������������������������������������������������������������������������������������174 Inverted “V” ����������������������������������������������������������������������������������������������������������������������������������176 Sight Window �������������������������������������������������������������������������������������������������������������������������������177 Ladder �������������������������������������������������������������������������������������������������������������������������������������������178 Lubrication ������������������������������������������������������������������������������������������������������������������������������������180 Lighting & Visibility�����������������������������������������������������������������������������������������������������������������������182 Fenders �����������������������������������������������������������������������������������������������������������������������������������������184 Side Boards �����������������������������������������������������������������������������������������������������������������������������������185 Side Boards - With Multiplier ������������������������������������������������������������������������������������������������������186 Side Boards - With Multiplier ������������������������������������������������������������������������������������������������������187 Endgate ��������������������������������������������������������������������������������������������������������������������������������������������������188 Endgate Assembly �����������������������������������������������������������������������������������������������������������������������188 Body Hydraulics �������������������������������������������������������������������������������������������������������������������������������������190 Tractor Hookups - Main ���������������������������������������������������������������������������������������������������������������190 Body Hydraulics �������������������������������������������������������������������������������������������������������������������������������������196...
  • Page 6 NL5060G5 Table of Contents Rear Feedgate �������������������������������������������������������������������������������������������������������������������������� 283 Hillside Divider & Conveyor Cover ����������������������������������������������������������������������������������������� 284 Front Feedgate ������������������������������������������������������������������������������������������������������������������������� 285 Front Wiper ������������������������������������������������������������������������������������������������������������������������������� 286 Sealers ��������������������������������������������������������������������������������������������������������������������������������������� 287 #4 BOC Conveyor��������������������������������������������������������������������������������������������������������������������� 288 Conveyor Idler �������������������������������������������������������������������������������������������������������������������������� 290 Conveyor Drive & Encoder ������������������������������������������������������������������������������������������������������ 291 Chain Shields - MultApplier ����������������������������������������������������������������������������������������������������...

  • Page 7: Interactive Features

    Electronic format viewers can Hyperlinks within the content are denoted by click these links for direct access to New Leader online features� Internet access is required� www.NewLeader.com 315924-E (800) 363-1771 - 7 -...

  • Page 8: Warranty

    Warranty Insert Current New Leader Warranty...
  • Page 9 SAFETY...

  • Page 10: Preface

    New Leader Manufacturing reserves the right to make alterations or modifications to this equipment at any time. The manufacturer shall not be obligated to make such changes to machines already in the field.

  • Page 11: Safety

    Figure 1�1 - The need for safety cannot be stressed strongly enough in this manual� At New Leader Manufacturing, we urge you to make safety your top priority when operating any equipment. We firmly...

  • Page 12: General Safety Rules

    NL5060G5 General Safety Rules Operations PREPARE FOR EMERGENCIES Figure 1.2 - Be prepared if a fire starts. Keep a fully charged fire extinguisher and first aid kit in accessible place on the vehicle at all times� Fire extinguisher must be Type ABC or Type BC� Keep emergency numbers for doctors, ambulance service, hospital and fire department available at all times.
  • Page 13 NL5060G5 General Safety Rules Operations HANDLE HAZARDOUS MATERIALS SAFELY Figure 1�5 - Materials to spread can be dangerous� Improper selection, application, use or handling may be a hazard to persons, animals, plants, crops or other property� A Safety Data Sheet (SDS) provides specific details on chemical products: physical and health hazards, safety procedures and emergency response techniques�...
  • Page 14 NL5060G5 General Safety Rules Operations AVOID MOVING PART HAZARDS Figure 1�8 - Entanglement in rotating drive lines or moving parts will cause serious injury or death� Stay clear of all moving parts, such as shafts, couplings and universal joints� Make sure all personnel are clear of machine before starting� Figure 1�8 Figure 1�9 - Do not operate machine without all guards and shields closed and secured�...
  • Page 15 NL5060G5 General Safety Rules Operations DO NOT CLIMB OR STAND ON MACHINE Figure 1�12 - Never allow any personnel to ride in or on the machine� Use inspection ladder or portable ladder to view the unit� Use caution when getting on and off the ladder, especially in wet, icy, snowy or muddy conditions�...
  • Page 16 NL5060G5 General Safety Rules Transportation & Handling TRAVELING & TRANSPORTING ON PUBLIC ROADS Always walk around and visually inspect the machine before traveling on public roads� Check for damage and/or faulty components that can fail and create a hazard or unsafe condition� Make sure all machine systems operate properly, including but not limited to: headlights, tail and brake lights, hazard warning lights, turn indicators, parking brake, horn and rear view mirrors�...
  • Page 17 Never modify any equipment or add attachments not approved by New Leader Manufacturing� Figure 3�1 DO NOT SERVICE OR ADJUST MACHINE WHILE IN MOTION Figure 3�2 - Never lubricate, service or adjust the machine or any of its components while they are moving�...
  • Page 18 Use power tools only to loosen threaded parts and fasteners� Using power tools to tighten may cause over-tightening and component damage� Use only service parts meeting New Leader specifications. Figure 3�6 www.NewLeader.com 315924-E (800) 363-1771...
  • Page 19 NL5060G5 General Safety Rules Maintenance HIGH PRESSURE FLUID HAZARDS Figure 3.7 - Escaping fluid under pressure can penetrate the skin causing serious injury� Always stop machine, allow to cool and relieve pressure before servicing hydraulic system� Never open hydraulic lines under pressure� Make sure all connections are tight and all hoses are in good condition before pressurizing system�...
  • Page 20 NL5060G5 General Safety Rules Maintenance CLEAN MACHINE OF HAZARDOUS CHEMICALS During application of hazardous chemicals, residue can build up on the inside or outside of the vehicle� Clean vehicle according to use instructions of hazardous chemical� Failure to comply with this requirement may result in minor or moderate injury�...
  • Page 21 NL5060G5 General Safety Rules Storage PARK VEHICLE SAFELY Figure 4�1 - When leaving the vehicle unattended for any reason, be sure to: • Shut down PTO� • Shut off vehicle’s engine, and unit’s engine if applicable� • Place vehicle transmission in “Neutral” or “Park”� •...

  • Page 22: Safety Decals

    Replace safety decals and signs that are missing or have become illegible� Replaced parts that displayed a safety sign should also display the current sign� Safety decals or signs are available from your dealer’s Parts Department or from New Leader Manufacturing by calling (800) 363-1771�...
  • Page 23 NL5060G5 Safety Decals Cancer and Reproductive Harm - www.P65Warning.ca.gov 315865-A 10 9 10 10 www.NewLeader.com 315924-E - 22 - (800) 363-1771...
  • Page 24 NL5060G5 Safety Decals 1� CAUTION: TO AVOID INJURY OR MACHINE DAMAGE: • Do not operate or work on this machine without reading and understanding the operator’s manual� • Keep hands, feet, hair and clothing away from moving parts� • Do not allow riders on machine� •...
  • Page 25 NL5060G5 Safety Decals 5� WARNING: MOVING PART HAZARD To prevent death or serious injury: • Close and secure guards before starting� • Do not stand or climb on machine� • Disconnect and lockout power source before adjusting or servicing� • Keep hands, feet and hair away from moving parts�...
  • Page 26 NL5060G5 Notes This page is intentionally left blank. www.NewLeader.com 315924-E (800) 363-1771 - 25 -...

  • Page 27: Trailer

    NL5060G5 Safety Decals Trailer www.NewLeader.com 315924-E - 26 - (800) 363-1771...
  • Page 28 NL5060G5 Safety Decals Trailer 1� CAUTION: BRAKING SYSTEM REQUIREMENTS To prevent injury or machine damage, per ANSI/ASAE S365�8 MAY 2007: Do not tow equipment that has brakes: • at speeds over 32mph (50km/hr); or • at speeds above that recommended by the manufacturer; or •...

  • Page 29: Informational Decals

    NL5060G5 Informational Decals www.NewLeader.com 315924-E - 28 - (800) 363-1771...
  • Page 30 Before spreading material, spread pattern tests must be conducted to properly adjust the spread pattern� Refer to the manual for adjustment instructions� A spread pattern test kit is available from your New Leader dealer� Wind, humidity, rain and other adverse weather conditions can affect spread pattern, resulting in uneven crop growth and loss of yields�...
  • Page 31 NL5060G5 Notes This page is intentionally left blank. www.NewLeader.com 315924-E - 30 - (800) 363-1771...
  • Page 32 INSTALLATION...

  • Page 33: Installation

    NL5060G5 Installation Connecting Implement Hydraulic Requirements • Low pressure drop motor return port� • Zero pressure case drain port� • Equipped with hydraulic trailer brake system� Tractor Side Implement Side User Supplied Factory Supplied FUNCTION DESCRIPTION COUPLER COUPLER DESCRIPTION Spreader Tractor High Flow ISO 5675 ISO 5675...

  • Page 34: Implement Preparation And Connection

    NL5060G5 Connecting Implement Implement Preparation and Connection DO NOT wear loose clothing� Keep hands and other body parts away from connecting parts of tractor and implement� Entanglement could cause serious injury� DO NOT stand on PTO, PTO driveline, tongue, or draw bar� Falling could cause death or serious injury�...
  • Page 35 NL5060G5 Connecting Implement Figure 1 Figure 2 Figure 3 Figure 4 9� Attach safety chain� 10� On left side of hitch, loop safety chain through tractor intermediate support (Figure 5)� 11� On left side of hitch, loop safety chain around tractor drawbar (Figure 6)� 12�...
  • Page 36 NL5060G5 Connecting Implement 14� Connect hydraulic and electrical hookups to appropriate tractor hookups (Figure 10)� A: Connect 3/8” male quick coupler to zero pressure return (case drain)� B: Connect 3/4” coupler to tractor return� C: Connect 1/2” coupler to tractor pressure� D: Connect 7-pin connector to tractor light receptacle�...

  • Page 37: Isobus Connections

    NL5060G5 Connecting Implement ISOBUS Connections A: Factory Supplied CAN-ISO Connector Connects to: ISOBUS Implement Extension Harness, Supplied with implement� • Pin 1 - Battery Ground • Pin 2 - ECU Return (ECU Ground) • Pin 3 - 60-amp fused power •...

  • Page 38: Hydraulic Hose Installation Guide

    NL5060G5 Connecting Implement Hydraulic Hose Installation Guide 1� Use elbows and adapters in the installation to 2� Install hose runs to avoid rubbing or abrasion� relieve strain on the assembly, and to provide Clamps are often needed to support long runs easier and neater installations that are accessible of hose or to keep hose away from moving for inspection and maintenance�...

  • Page 39: Insert Installation

    NL5060G5 Insert Installation Spreader Preparation Recommended sequence of installation is: 1� Spreader preparation� 2� Insert preparation� 3� Mounting of insert� 4� Connecting hydraulic hoses� 5� Installation of hillside divider and conveyor cover� 6� Checking installation� 7� Checking for leaks and proper functioning� Use only lifting devices that meet or exceed OSHA standard 1910�184�...

  • Page 40: Feedgate Adjustment

    NL5060G5 Insert Installation 11� Figure 1B - Disconnect Feedgate Hydraulic Hoses (7) and Electrical Harness (8)� Figure 1B 12� Figure 2 - Support endgate by attaching a hoist to the lift hooks� Remove hardware (10) from both sides of the endgate and carefully remove from the spreader�...

  • Page 41: Insert Install

    NL5060G5 Insert Installation Insert Install Use only lifting devices that meet or exceed OSHA standard 1910.184. Never exceed work load limits or lift equipment over people. Empty spreader before lifting. Loads may shift or fall if improperly supported. Failure to comply with this requirement could result in death or serious injury. Before installing the insert: Parts Needed: Description...
  • Page 42 NL5060G5 Insert Installation Figure 2A (uninstalled) Figure 2B (shown installed) View from rear of unit� Figures 2A-2B - Visually make sure insert is centered from side to side in main bin and rear pads are resting on main bin. Figure 3 Figure 4 Figure 3 - There must be contact between rear pads and main unit�...
  • Page 43 Leakage of material may occur if the sealer belts are not set properly on the front of the insert� New Leader Manufacturing is not liable for lost material due to improperly installed sealer belts� Figure 8A-8B - Make sure there is a complete seal covering the gap between the insert and the main bin’s side sheets�...
  • Page 44 NL5060G5 Insert Installation Figure 9 - Connect Bin harnesses as equipped at rear electrical bulkhead� Ensure all unused receptacles are capped to prevent entrance of dust and moisture into BIN 1 connector(s)� BIN 2 BIN 2 BIN 3 Figure 9 Figure 10 - Update machine configuration by following steps through controller display�...

  • Page 45: Hillside Divider & Conveyor Cover - Multapplier

    NL5060G5 Insert Installation Hillside Divider & Conveyor Cover - MultApplier The following steps apply to MultApplier units only� Continue to “Lower Divider - MultiBin” for MultiBin units� Highway Equipment Company will not be liable for misapplied material due to an improperly adjusted divider, spreader or both�...

  • Page 46: Hydraulics

    NL5060G5 Insert Installation Hydraulics Avoid serious injury from injection of pressurized hydraulic fluid. Always relieve pressure before servicing hydraulic system. Never open hydraulic lines under pressure. Escaping fluid under pressure can penetrate the skin� Failure to comply with this requirement could result in death or serious injury�...

  • Page 47: Install Valve Bracket

    NL5060G5 Insert Installation Install Valve Bracket Parts Needed: Description Mounting Bracket Capscrew - �375-16NC X 1 SS Flat Washer - �375 SS Figure 1 - Mounting Bracket Lock Nut - �375-16NC SS 1� ket (1) using associated hardware� 2� Tighten hardware per torque recommendations� Install Brac Install Valve Parts Needed:...

  • Page 48: Install Clamp Assemblies

    NL5060G5 Insert Installation Install Clamp Assemblies Parts Needed: Description Plate Bar Tube Clamp Rubber Insert Capscrew - �313-18NC X 1 SS Capscrew - �375-16NC X 1�25 SS Flat Washer - �313 SS Flat Washer - �375 SS Lock Nut - �313-18NC SS Lock Nut - �375-16NC SS 1�...
  • Page 49 NL5060G5 Insert Installation Figure 1A - M Right Side pplier Figure 1C - M Motor pplier Connections Figure 1B - M Valve Assy pplier Connections Figure 1D - M Tractor pplier Connection www.NewLeader.com 315924-E (800) 363-1771 - 47 -...

  • Page 50: Hydraulics Removal

    NL5060G5 Insert Installation Avoid serious injury from injection of pressurized hydraulic fluid. Always relieve pressure before servicing hydraulic system. Never open hydraulic lines under pressure. Escaping fluid under pressure can penetrate the skin� Failure to comply with this requirement could result in death or serious injury�...

  • Page 51: Electrical

    NL5060G5 Insert Installation Electrical Use the following illustrations to aid in electrical connections� Figure 1 - Enclosure S ingle Figure 2 - Enclosure M ulTAplier www.NewLeader.com 315924-E (800) 363-1771 - 49 -...
  • Page 52 NL5060G5 Insert Installation Single Bin www.NewLeader.com 315924-E - 50 - (800) 363-1771...
  • Page 53 NL5060G5 Insert Installation MultApplier www.NewLeader.com 315924-E (800) 363-1771 - 51 -...

  • Page 54: Insert Removal/Endgate Installation

    NL5060G5 Insert Installation Insert Removal/Endgate Installation Remove insert and reinstall endgate, Inverted “V”, single conveyor Hillside Divider, etc� by following applicable installation instructions in reverse order� Make sure the insert hydraulics, electrical connections and air lines are disconnected from the spreader before removal� See “Inverted V” in spreader parts manual�...
  • Page 55 OPERATIONS...

  • Page 56: Operations

    NL5060G5 Operations General Description The NL5060 is a pull-type spreader intended for spreading free flowing granular agricultural materials, such as chemical fertilizers and compost� It comprises of a specialized NL5000G5 spreader and a TR0932 trailer� The TR0932 is an agricultural implement flotation trailer designed for attachment to specially equipped tractors by means of a category 4 receiver hitch�...

  • Page 57: Introduction

    NL5060G5 Introduction Sight Window Sight Window Li� Hook Li� Hook Rear Endgate Rear Endgate Feedgate Feedgate Side Stake Side Stake Spinner Spinner Deflector Deflector REAR VIEW FRONT VIEW Material Divider Material Divider Spreader Control Spreader Control Cylinder Control Cylinder Control Valve Assembly Valve Assembly Valve Assembly...
  • Page 58 NL5060G5 Introduction MultApplier Bin 2 Bin 1 Bin 2 www.NewLeader.com 315924-E (800) 363-1771 - 55 -...
  • Page 59 NL5060G5 Introduction Bin 1: Main holding bin for material or Insert� MultApplier insert (shown on following pages) are configured as Bin 2. Conveyor: Conveys material to rear of unit� Conveyor Chain Oiler: Use to lubricate conveyor chain strands at the end of each day’s use to prevent premature component failure�...

  • Page 60: Dimensions & Capacities

    NL5060G5 Dimensions & Capacities NL5060 Single Bin C (INSIDE) 132” (3353mm) 102” (2591mm) 143” (3632mm) 143” (3632mm) www.NewLeader.com 315924-E (800) 363-1771 - 57 -...
  • Page 61 NL5060G5 Dimensions & Capacities NL5060 Dimensions & Capacities - Single Bin Spreader Approximate Unit Overall Length Body Length Struck Capacity Length Weight Length Cu Ft (Cu M) Lbs (Kg) 16’ (4�88m) 292” (7417mm) 223” (5664mm) 192” (4877mm) 18,300 (8300) 606 (17�2) Hitch Height Position 1 19�5”...
  • Page 62 NL5060G5 Dimensions & Capacities 84” (2134mm) 119” (3023mm) NL5060 Dimensions & Capacities - With Multiplier With 7’ MultApplier Overall Spreader Body Approximate Bin 1 Unit Length Length Length Weight Struck Capacity Length Lbs (Kg) Cu Ft (Cu M) 292” 223” 192”...

  • Page 63: Multiplier

    NL5060G5 Dimensions & Capacities Multiplier 102” (2591mm) A (INSIDE) 53” (1346mm) Multapplier Alone Dimensions & Capacities Approximate Inside Length Overall Length Struck Capacity Insert Unit Length Weight Cu Ft (Cu M) Lbs (Kg) 7’ (2�13m) 84” (2137mm) 104” (2642mm) 1,303 (590) 161 (4�56) www.NewLeader.com 315924-E...

  • Page 64: Initial Startup

    NL5060G5 Initial Startup Stand clear of moving machinery� Failure to comply with this requirement could result in death or serious injury� NOTE: Do not load spreader with material. 1� Check entire unit to make sure all fasteners are in place and properly tightened per “Standard Torques”...

  • Page 65: General Operating Procedures

    NL5060G5 General Operating Procedures It is recommended that spread pattern tests be conducted prior to each spreading season, after any spreader maintenance, before applying a new product, and periodically during the spreading NOTE: season� Spread pattern tests must be performed for each product, blend and application rate� See “Spread Pattern”...

  • Page 66: Inspection Ladder

    NL5060G5 General Operating Procedures Inspection Ladder KEEP OFF FENDERS� Do not place objects on fenders� They are not intended to carry loads� Falling from the fenders could cause death or serious injury� Always place the inspection ladder in the storage position while unit is in transit with rubber latches (A) secured�...

  • Page 67: Tire Pressure And Transport Speeds

    NL5060G5 General Operating Procedures Tire Pressure and Transport Speeds Proper air pressure achieves maximum tire performance� The TRAILER TIRE following table should be used as a guide� ROAD SPEED TABLE Tire Max Gross Pressure Road Combined Payload Drive at a reasonable and safe speed according (PSI) Speed Axle...

  • Page 68: Implement Maneuvering

    NL5060G5 General Operating Procedures Implement Maneuvering Make sure the area behind the trailer is clear of obstructions and personnel� Turning or backing may result in limited visibility� Check blind spots� Back and/or turn cautiously� Failure to do so could result in death, serious injury or damage to the implement� Maintain reasonable speeds�...
  • Page 69 NL5060G5 General Operating Procedures 12” (30cm) MAX TRAVEL Figure 5 - Walking Beam Travel www.NewLeader.com 315924-E - 66 - (800) 363-1771...
  • Page 70 MAINTENANCE...

  • Page 71: Maintenance

    NL5060G5 Maintenance Lubrication and Maintenance Preventative Maintenance Pays! The handling and spreading of commercial fertilizers is a most severe operation with respect to metal corrosion� Establish a frequent, periodic preventative maintenance program to prevent rapid deterioration to spreading equipment� Proper cleaning, lubrication and maintenance will yield longer life, more satisfactory service and more economical use of your equipment�...

  • Page 72: Hydraulic Hose

    NL5060G5 Lubrication & Maintenance Hydraulic Hose Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or other signs of wear or damage� Worn or damaged hose assemblies should be replaced immediately� Testing should be conducted in approved test stands with adequate guards to protect the operator�...
  • Page 73 NL5060G5 Lubrication & Maintenance Lubrication Make sure unit is clean and completely dry� With spreader empty, shut down spinners and run conveyor at 20 RPM� Lubricate conveyor chain via display through two full revolutions of conveyor� Lubricate every 10 hours of spreading, or at the end of each day’s use� Only lubricate insert bin conveyor chain strands annually with Fluid Film™...

  • Page 74: Boc Conveyor Belt Maintenance

    NL5060G5 Lubrication & Maintenance Chain Tension to be Measured from Rear of Sill. Proper Tension: Main Unit Conveyor 36” to 40” (9144mm - 1016mm) Bin 2 Conveyor 30” to 34” (762mm - 864mm) Figure 3 - Chain Tension #4 BOC Conveyor Belt Maintenance Standard belting for the #4 conveyor is moderately oil resistant (MOR) that is impervious to moisture, weathering, and normal action which can be used with chemical-impregnated fertilizer or oil-based additives�...
  • Page 75 NL5060G5 Lubrication & Maintenance Spinner Fins Visually inspect spinner fins daily for build-up of material and wear. Spinner discs and fins must be kept clean and polished� Even a small build- up of material on a spinner can significantly affect the spread pattern� Rough, bent or worn fins will produce poor spread patterns.

  • Page 76: Conveyor Gearcase

    NL5060G5 Lubrication & Maintenance Conveyor Gearcase Exposure to lubricant grease and oil, or hydraulic oil can cause personal injury� Do not allow these products to remain in contact with the skin or eyes� Ingestion of these products or inhalation of fumes from these products can cause dizziness, nausea, vomiting, or poisoning� If exposure to any of these products occurs, or if any of these products are ingested or if fumes are inhaled, please consult the product’s SDS for proper first aid or medical procedures.

  • Page 77: Clean-Up

    NL5060G5 Lubrication & Maintenance Clean-Up High pressure wash can inject water and/or fertilizer into control components, causing damage� Use caution when cleaning these areas� Thoroughly wash unit every two to three days during the operating season to maintain minimal maintenance operation� Hose unit down under pressure to free all sticky and frozen material� It is important the unit be thoroughly cleaned at the end of each operating season�...
  • Page 78 NL5060G5 Notes This page is intentionally left blank. www.NewLeader.com 315924-E - 74 - (800) 363-1771...

  • Page 79: Trailer Brakes

    NL5060G5 Lubrication & Maintenance Trailer Brakes Do not check leaks with hands while system is operating as high pressure leaks can be dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated. Relieve pressure before disconnecting hydraulic lines or working with system�...
  • Page 80 NL5060G5 Lubrication & Maintenance Plumbing Procedure 1� After caliper assembly is mounted on machine, install hydraulic lines� NOTE: All porting is designed for #4 SAE o-ring boss port adapter� 2� Bleed the system making sure all air is eliminated� Apply hydraulic pressure and check for leaks� Change Lining Procedure 1�...
  • Page 81 NL5060G5 Lubrication & Maintenance Figure 2 Do not use high pressure as it is dangerous and unnecessary� Use just enough air pressure to ease the piston out of the bore� Do not blow piston out of the bore� If the piston is seized or cocked or does not come out readily, release the air pressure and use a soft (brass) hammer to rap sharply on and around the end of the piston�...
  • Page 82 NL5060G5 Lubrication & Maintenance 1� Bolt caliper assembly securely to machine using 5/8-18UNC SAE grade 8 plated bolts and heat treated flat washers. Torque: 190-200 lb·ft (257.6-271.2 N·m). Shim as required to center caliper over disc� 2� Connect necessary fluid lines. 3�...
  • Page 83 NL5060G5 Lubrication & Maintenance Figure 3 www.NewLeader.com 315924-E (800) 363-1771 - 79 -...

  • Page 84: Spinner Assembly Adjustments

    NL5060G5 Lubrication & Maintenance Spinner Assembly Adjustments The G5 spinner assembly is designed to be generally maintenance free with components moving on several poly pads. Although the poly pads appear flat and smooth, they can contain areas that are very slightly different in thickness�...
  • Page 85 NL5060G5 Lubrication & Maintenance 2� Loosen the two spinner retaining clamp bolts (4)� The retaining clamp (5) mounting holes are slotted horizontally� Slide the bracket by hand either to the right or left until the bracket touches plate (6), then tighten the clamp bolts� Again, lift on the lower spinner guard where there should now be a maximum of 1/8”...

  • Page 86: Home Sensor Adjustment

    NL5060G5 Lubrication & Maintenance Home Sensor Adjustment The engine must be off before making any adjustments! Failure to comply with this warning could result in death or serious injury� The home sensor is a proximity sensor which detects when the Spinner Fixed Tabs (1) pass within range of Sensor (2)�...

  • Page 87: Fan Frame Testing

    NL5060G5 Lubrication & Maintenance Fan Frame Testing Select “Tool Box” Select “Fan Frame Testing” The spinner assembly can be shifted up to 10” to Components will move! Keep everyone clear! Failure to follow this warning may result in injury or machine damage� the right or left of center, and up to 4�5”...

  • Page 88: Tires

    NL5060G5 Lubrication & Maintenance Tires Inspect tires and wheels daily for wear and/or loose hardware� Service of tires and rims can be dangerous� Follow all safety rules� Only specialized personnel should mount tires� Use proper equipment and procedures� Damaged tires can explode causing injury�...

  • Page 89: End-Of-Season Storage

    NL5060G5 Lubrication & Maintenance Tighten nuts to 50 ft-lb (67�8 N-m) following a crisscross sequence as shown in Figure 10� After the wheel is installed inspect the seating of the wheels on all four pilots and turn the wheel checking for irregularity of the wheel assembly� This will ensure the wheel is seated on the pilots and flat against the drum�...

  • Page 90: Bin Sensor

    NL5060G5 Lubrication & Maintenance Bin Sensor Stay out of the spreader� Do not climb on spreader� Use a portable ladder to inspect, clean and maintain the bin sensor from outside the spreader� Failure to do so could result in injury from falling�...

  • Page 91: Lubricant & Oil Specifications

    The hydraulic fluid’s specifications in the table below are for normal operating conditions. Extreme environments or dirty conditions may require the use of different oils� Consult your New Leader dealer or the Product Support Department at Highway Equipment Company for systems operating outside normal conditions�...

  • Page 92: Lubrication & Maintenance Chart

    NL5060G5 Lubrication & Maintenance Chart Shut off all power and allow all moving parts to come to rest before performing any maintenance operation� The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart: Location Places Method...
  • Page 93 NL5060G5 Lubrication & Maintenance Chart Figure 3 - Front Grease Bank Locations Figure 4 - Rear Grease Bank Locations www.NewLeader.com 315924-E (800) 363-1771 - 89 -...
  • Page 94 NL5060G5 Lubrication & Maintenance Chart Shut off all power and allow all moving parts to come to rest before performing any maintenance operation� The implement should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart: Location Places Method...
  • Page 95 NL5060G5 Lubrication & Maintenance Chart www.NewLeader.com 315924-E (800) 363-1771 - 91 -...

  • Page 96: Standard Torques

    NL5060G5 Standard Torques CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD NO MARKINGS GRADE 2 THREE MARKS - 120 DEGREES APART GRADE 5 SIX MARKS - 60 DEGREES APART GRADE 8 USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS� TORQUE - FOOT-POUNDS CAP SCREW GRADE 2...
  • Page 97 NL5060G5 Notes This page is intentionally left blank. www.NewLeader.com 315924-E (800) 363-1771 - 93 -...

  • Page 98: Troubleshooting

    NL5060G5 Troubleshooting Symptom: Reason: Correction: Spinner will not run Defective Spinner Control Replace spinner control valve cartridge and Valve coil� No voltage at valve Verify spinner switch is on� Verify spinner enable is checked� Verify controller has a target spinner RPM entered�...
  • Page 99 NL5060G5 Troubleshooting Symptom: Reason: Correction: Conveyor will not run Defective conveyor control Replace conveyor valve cartridge� valve No voltage at valve Verify bin switch and master switches on� Verify in controller that target rate, density, ground speed and a CFR number are all entered�...
  • Page 100 NL5060G5 Troubleshooting Symptom: Reason: Correction: Hydraulics over- Tractor hydraulics failure Flow and pressure test tractor hydraulics� heating Too much flow Reduce tractor RPM� System relief Pressure test relief (adjust or replace as needed)� Adjust settings and speed� Conveyor valve relief Pressure test relief (adjust or replace as needed)�...
  • Page 101 Spinner fore / aft not Feedgate harness failure Replace feedgate harness� responding Spinner left / right not PID settings incorrect Contact New Leader product support� responding Air in hydraulic system� Perform bleed procedure� See “Controller Operations” section for details� Home sensor not Home sensor failure Replace home sensor�...

  • Page 102: Electrical Schematic - Tr0932

    NL5060G5 Troubleshooting Electrical Schematic - TR0932 WIRING CODE • 12GA White Wire (Ground) • Black Wire (Not Used) • 12GA Yellow Wire (LH Flash Warning & Turn Light) • 12GA Red Wire (Stop Lights) • 12GA Green Wire (RH Flash Warning & Turn Light) •...

  • Page 103: Spreader Module Led Light Alerts

    NL5060G5 Troubleshooting Spreader Module LED Light Alerts Power LED Flashing Solid Flashing Flashing Solid Red Solid Green Amber Amber Green • • • • • • • • • • • • • • • Boot No App Running Upgrage Running Power Main...

  • Page 104: Pre- & Post-Season Checklists

    NL5060G5 Pre- & Post-Season Checklists Do not operate or work on machine without reading and understanding the operator’s IMPORTANT! manual� Before starting engine/before starting machine operation Program rate controller and document settings Hydraulic hoses are secured properly All stop, tail, and turn lights function properly Gearcase oil level is correct Tire pressures are equal on each side of chassis All guards and shields in place...
  • Page 105 HYDRAULICS...

  • Page 106: Hydraulics

    NL5060G5 Hydraulics The following pages contain representative hydraulic schematics and flow diagrams. Hydraulic Components Conveyor Motor Spinner Motor Spreader Control Valve Cylinder Control Valve Assembly Assembly www.NewLeader.com 315924-E (800) 363-1771 - 101 -...

  • Page 107: Hydraulic Schematic - Single Bin

    NL5060G5 New Leader Hydraulic Schematic - Single Bin www.NewLeader.com 315924-E - 102 - (800) 363-1771...

  • Page 108: Flow Diagram - Single Bin

    NL5060G5 Flow Diagram - Single Bin www.NewLeader.com 315924-E (800) 363-1771 - 103 -...

  • Page 109: Hydraulic Schematic - Multapplier

    NL5060G5 Hydraulic Schematic - MultApplier www.NewLeader.com 315924-E - 104 - (800) 363-1771...

  • Page 110: Flow Diagram - Multapplier

    NL5060G5 Flow Diagram - MultApplier www.NewLeader.com 315924-E (800) 363-1771 - 105 -...
  • Page 111 NL5060G5 Notes This page is intentionally left blank. www.NewLeader.com 315924-E - 106 - (800) 363-1771...
  • Page 112 CONTROLLER...

  • Page 113: Controller Operations

    UI (User Interface) - The displayed information and controls the user interacts with on the Display Monitor to make any necessary changes to implement performance� • ECU (Electronic Control Unit) - New Leader module that controls specific functions of the implement and is attached to the BUS� •...

  • Page 114: Cab To Enclosure Diagram

    NL5060G5 Controller Operations Cab to Enclosure Diagram Battery www.NewLeader.com 315924-E - 108 - (800) 363-1771...

  • Page 115: Modules To Function Diagram

    NL5060G5 Controller Operations Modules to Function Diagram Conveyor Conveyor Pressure Speed Conveyor Control Sensor Conveyor Pressure Conveyor Speed Conveyor Control Sensor Main Hydraulic Conveyor Spinner 1 Spinner 1 Hydraulic Speed Control Level Filter Speed Pressure Hydraulic Conveyor Conveyor Spinner 2 Chain Spinner 2 Restriction...

  • Page 116: Requirements

    NL5060G5 Controller Operations Requirements System Requirements: Function: • Virtual Terminal version 3 that supports • VT will load New Leader UI and assign AUX-N functionality functions to in-cab switches� • Task Control (Multi-product up to 4 bins) • TC-BAS •...

  • Page 117: Navigation

    NL5060G5 Controller Operations Navigation To activate the New Leader Controller Interface, power up the monitor and activate the VT settings� For instructions on how to activate the VT, see the Manufacturer’s Operations Manual for the specific monitor being used� Activation of VT will bring up the New Leader Home Screen, also called the “Run...

  • Page 118: Navigation Control Buttons

    NL5060G5 Controller Operations An on-screen Numeric Keypad is made available for changing configuration settings and calibration numbers� Press the keypad button to access the on-screen numeric entry screen� Keypads may look different depending on VT being used� Figure 3 - Numeric Keypad Navigation Control Buttons Back Button Forward Button...

  • Page 119: Machine Configuration

    NL5060G5 Controller Operations Machine Configuration NOTE: Refer to default settings table at end of controller section for factory setup defaults� Before use, Display Monitor must be setup to enable VT connection and a machine configuration NOTE: may need to be built� See Manufacturer’s Operations Manual for detailed instructions on these processes�...

  • Page 120: Enable Installed Bins

    NL5060G5 Controller Operations Enable Installed Bins • Enable all bins that are installed on the unit by pressing the button next to each� A will appear next to enabled bins as shown� Press to continue� Bin Settings Bin settings include Name, Capacity, Bin Sensor, Feedgate enabled/disabled, Pressure...
  • Page 121 NL5060G5 Controller Operations • Repeat step 3 for MultiBin Micro 1 as necessary� Press to continue� • Repeat step 3 for MultiBin Micro 2 as necessary� Press to continue� www.NewLeader.com 315924-E (800) 363-1771 - 115 -...

  • Page 122: Gps Offsets

    NL5060G5 Controller Operations GPS Offsets Editing the task controller GPS offset settings will determine drop point of material behind chassis� • Select Towed or Self Propelled and enter GPS Offset using keypad� Towed • For single axle towed units, enter the distance from the center of the hitch pin to the center of the axle (a)�...

  • Page 123: Settings

    NL5060G5 Controller Operations Settings Changing machine calibrations allows operator to enable/disable bins, adjust valve calibration numbers, change alarm settings and reset modules� On the Home Screen, press to change these settings: Press to to enable/disable bins� Enable/Disable Bins • Each Installed Bin (as set up in Step 4) will appear� Press each “Enable”...
  • Page 124 NL5060G5 Controller Operations • Press to set spinners� Enter appropriate settings: • PWM Valve settings: • “Monitor” - no PWM control • “Control” - tries to maintain spinner speed at all times regardless of available hydraulic flow. Best for hydrostatic or CVT drives� •...
  • Page 125 NL5060G5 Controller Operations Response Threshold setting� Represents slow speed of servo valve� Decreasing value causes servo valve to run slower� Default setting is 8%� • Response Threshold - Determines where control channel switches between using Valve Response 1 and Valve Response 2 speed setting� Leaving all other valve control settings at default value and making small adjustments to this setting is usually all that is required to fine-tune system performance�...

  • Page 126: Alarm Settings

    Pressing “Reset” under “System Settings will restore all settings to factory default and all NOTICE! calibration numbers will be lost� It should only be pressed if instructed to do so by service technician or New Leader product support� • Press to reset/reconfigure system.

  • Page 127: Switch Assignment

    • Press to show connected devices� • Connected devices will appear in the device list� • If using a New Leader switch box, press to automatically map the switches to the correct function� www.NewLeader.com 315924-E (800) 363-1771 - 121 -...

  • Page 128: Material Profile Management

    NL5060G5 Controller Operations Material Profile Management For every material to be spread, at every unique rate, a material profile must be configured. On the Home Screen, press to manage profiles. Spread pattern testing is required when creating a new profile or if modifying an existing profile. NOTE: A spread pattern test kit is available for this purpose�...

  • Page 129: Creating A New Profile

    NL5060G5 Controller Operations Creating a New Profile When creating a new profile for a new material to be spread, spread pattern tests must be NOTE: conducted� Spread pattern testing at low and average application rates ensures proper spinner position for given spreader output� Refer to “Spread Pattern” section of manual for details� •...
  • Page 130 NL5060G5 Controller Operations • Enter the minimum rate to be used for Min Rate� • Enter the average between the minimum rate and maximum rate to be used for Avg Rate� • Repeat for each active bin� Feedgate Optimizer will suggest a new NOTE: gate height if desired application rate is not possible with current gate height�...
  • Page 131 NL5060G5 Controller Operations • Enter starting spinner speed, spinner assembly fore/aft scale position and desired swath width� • Turn on spinners and drive through the test course� • Collect and analyze spread pattern test results from pans� • Make adjustments and repeat test as necessary to achieve desired results�...
  • Page 132 NL5060G5 Controller Operations • Press the dropdown arrow to select desired profile. • Select desired profile from the dropdown list. • Press to set selected profile. • Press • Active profile is displayed below the swath display below Spinner Settings on the Run Screen� www.NewLeader.com 315924-E - 126 -...
  • Page 133 NL5060G5 Notes This page is intentionally left blank. www.NewLeader.com 315924-E (800) 363-1771 - 127 -...

  • Page 134: Component Calibration

    NL5060G5 Controller Operations Component Calibration NOTE: Before regular use, system must be calibrated to ensure accurate spreading� • Power up Display Monitor and activate VT� • The Run screen will appear� Press to continue� Spinner Disc Calibration • Press to calibrate spinner discs� •...

  • Page 135: Spinner Assembly Calibration

    NL5060G5 Controller Operations Spinner Assembly Calibration The spinner assembly must be calibrated if either the fore/aft or left right cylinders are replaced, or if a new swath module is installed� • Press to calibrate spinner assembly� Spinner assembly will move during calibration process�...

  • Page 136: Feedgate Calibration

    NL5060G5 Controller Operations Feedgate Calibration 1� Press to calibrate feedgate height� 2� List will appear with all installed feedgates� Select feedgate to calibrate� 3� The feedgate will move to its lowest possible height� Press to continue� 4� Measure the actual height of the feedgate above the conveyor as shown by measurement A�...
  • Page 137 NL5060G5 Controller Operations 5� Enter the actual measured height of the feedgate in the display� Press to continue� 6� The feedgate will now move to its maximum height� Press to continue� 7� Measure the actual height of the feedgate from the conveyor as shown by measurement B�...

  • Page 138: Calibrate Rate Encoder

    NL5060G5 Controller Operations 9� Measure the height of the actual feedgate opening from the conveyor as shown by measurement C� 10� Enter the measured height of the feedgate opening into the display� Press to continue� 11� Repeat steps 2 - 10 for all installed feedgates� Calibrate Rate Encoder 1�...

  • Page 139: Conveyor Calibration

    NL5060G5 Controller Operations Conveyor Calibration For best results, a catch test must be done for each product to be spread IMPORTANT! before season begins, or any time a new supply of product is received� • Press to calibrate conveyor� • Manually enter cubic feet per revolution (CFR) rate using keypad�...
  • Page 140 NL5060G5 Controller Operations • Using the control buttons (Reset, Run, Stop), run a catch test� If spreading product that has already been tested, press continue� To begin a test, press � Conveyor will run� • Once controller dispenses specific amount, conveyor will stop�...
  • Page 141 NL5060G5 Controller Operations • After dispensing product in field, screen displays system perceived total of dispensed product� To enter actual dispensed amount, press � • Using keypad, enter actual weight of product dispensed� Press to continue� • New cubic feet per revolution (CFR) rate will be displayed�...

  • Page 142: Operations/Features

    NL5060G5 Controller Operations Operations/Features Create New Job The following is a guide for running system for first time. 1� Create Job in display� This operation will vary from display to display� Refer to display manual on how to create a job using Task Control.
  • Page 143 NL5060G5 Controller Operations 3� Verify task control in Target Rate 1� • Rate will be driven by job setup in display� To verify this, TC should show in place of target rate 1� If not, verify job has been created correctly� Refer to display manual�...
  • Page 144 NL5060G5 Controller Operations • Use keypad to set feedgate opening to correct reading� 6� Verify CFR number is correct: Different products may require different calibration numbers� Verify the CFR number is correct before applying product� • Press then � • Use keypad to change CFR number as needed�...

  • Page 145: Feedgate Optimizer

    NL5060G5 Controller Operations Feedgate Optimizer This program will help to determine the ideal gate position for each specific application, based on NOTE: speed, swath width, density, and application rate� 1� Power up Display Monitor and activate VT� • The Run screen will appear� Select appropriate bin button at bottom of screen�...

  • Page 146: Boundary Spreading

    NL5060G5 Controller Operations Boundary Spreading This program allows the operator to independently modify spinner speeds to change the width of NOTE: spread to either side, creating a “boundary” line to maximize spreading efficiency. • On the Run Screen, press to access spinner settings�...

  • Page 147: Remote Spreading

    NL5060G5 Controller Operations Remote Spreading This program allows the operator to shift the spinner assembly left or right to apply a near “half NOTE: pattern” with the majority of the pattern on one side of the machine only� • On the run screen, press to access spinner settings�...

  • Page 148: Diagnostics

    NL5060G5 Controller Operations Diagnostics Advanced diagnostic features are available that allow the operator to quickly diagnose most issues NOTE: that could occur� 1� Power up Display Monitor and activate VT� • The Run screen will appear� Press continue� • The Diagnostics screen will appear� To view Bin Diagnostics, press �...
  • Page 149 NL5060G5 Controller Operations • To view machine lifetimes totals, press � • At top of screen, each bin’s lifetime totals for acres and weight appears� At bottom of screen, cumulative Acres(ac) and Weight(lbs) will appear� Hours(hrs) will be on main bin only� Press to return to Diagnostics screen�...
  • Page 150 NL5060G5 Controller Operations • To view unlocked features, press � • Current unlocked features will display� Press “Unlock” to display module serial number and registration number� Press to return� www.NewLeader.com 315924-E - 144 - (800) 363-1771...

  • Page 151: Hydraulics

    NL5060G5 Controller Operations Hydraulics This program will show a visual representation of hydraulic monitoring, including system pressure, NOTE: temperature, conveyor pressure, and indicators for low fluid level and filter restriction. Individual bins can be viewed by pressing the bin icons along the bottom of the screen� 1�...

  • Page 152: Cylinder Bleeding

    NL5060G5 Controller Operations Cylinder Bleeding Bleeding routine is run to purge air from hydraulic cylinders for accurate positioning� Perform the bleeding routine at the beginning of each season, after any service work has been performed on the hydraulic system, and upon startup if spreader has been sitting for an extended period of time� •...

  • Page 153: Bin Flush

    NL5060G5 Controller Operations Bin Flush This program is used to quickly empty each bin� Spinners will automatically shut off and allow the NOTE: operator to select which bins to empty� 1� Power up Display Monitor and activate VT� • The Run screen will appear� Press to continue�...
  • Page 154 NL5060G5 Controller Operations 2� Select bins: • Select bins to be flushed by pressing enable buttons next to each� To adjust conveyor RPM for flush, press � 3� Set conveyor RPM: • Use keypads to set conveyor RPM for each bin� 20 RPM is default�...

  • Page 155: Body Module

    NL5060G5 Controller Operations Body Module 1� Power up Display Monitor and activate VT� • The Run screen will appear� Press to continue� • The Tools main screen will appear� Press to continue� Bin Cover Control • If equipped, press (A) to open and close tarp�...

  • Page 156: Chain Oiler

    NL5060G5 Controller Operations Chain Oiler NOTE: This program is used to manually oil the chain, set alarm frequency, and set auto-lube settings� 1� Power up Display Monitor and activate VT� • The Run screen will appear� Press to continue� • The Tools main screen will appear�...
  • Page 157 NL5060G5 Controller Operations 3� Set conveyor dimensions: • Press “Dimensions” to input conveyor dimensions� Use keypads to input conveyor length and sprocket diameter� Press to return to Chain Oiler screen� Press to return to Tools Screen� 4� Set service reminder: •...

  • Page 158: Bin Sequencing

    NL5060G5 Controller Operations Bin Sequencing This function allows the operator to run same product out of two bins, chaining them together so NOTE: bin 2 starts emptying immediately after bin 1 is empty� 1� Power up Display Monitor and activate VT� •...
  • Page 159 NL5060G5 Controller Operations 2� Setup Bin Sequencing (Chaining): A� Enable bin chaining for Bins 1 & 2, or Bins 3 & 4 as applicable� B� Select trigger type (Manual Only, Low Bin Threshold, Low Bin Sensor, Container Reaches 0)� C. Select which bin to empty first by pressing arrow button until arrow points to second bin to empty�...

  • Page 160: General Alarms

    NL5060G5 Controller Operations General Alarms Alarm Title Description WSM Spreader Local CAN Bus Error Check the local CAN bus connection� Module WSM Spreader The module software reset due to an Module Software Reset Module unhandled error� WSM Spreader Local CAN Bus Warning Check the local CAN bus connection�...

  • Page 161: General Product Control Alarms

    NL5060G5 Controller Operations General Product Control Alarms Alarm Description Trigger “Calibration error, lost or intermittent Rate sensor signal is lost for a period Rate sensor error signal from rate sensor� Check sensor of two or more consecutive seconds during calibration and related wiring prior to calibrating during the Static Conveyor Calibration conveyor�”...

  • Page 162: Spinner Alarms

    NL5060G5 Controller Operations Spinner Alarms Alarm Description Trigger Automatic control for spinners must be enabled� [CLF Mode] [Basic Single] must be selected� At least one product CLF Basic Single bin must be commanded on� Perceived Spinners Not “Spinners Not Responding” spinner speed is greater than 30 rpm in Responding error from [Target Spinner Speed] for a...

  • Page 163: Fan Frame Alarms

    NL5060G5 Controller Operations Fan Frame Alarms Alarm Description Trigger [Fan Frame Enable/Disable] is Enabled, Fan Frame Not “Fan Frame must be calibrated prior to equipment profile is active and Fan Calibrated operation�” + [Sensor Name] Frame position sensor has not been calibrated�...

  • Page 164: Feed Gate Alarms

    NL5060G5 Controller Operations Feed Gate Alarms Alarm Description Trigger [Feed Gate Enable/Disable] is Enabled, Feed Gate Not “Feed Gate must be calibrated prior to equipment profile is active and feed Calibrated operation�” + [Bin Name] gate actuator has not been calibrated� Upon user acknowledgement, dialog “Feed Gate may move at this time�...

  • Page 165: Hydraulic Alarms

    NL5060G5 Controller Operations Hydraulic Alarms Alarm Description Trigger Conveyor Conveyor hydraulic pressure exceeds Hydraulic “Conveyor Hydraulic Pressure Exceeds [Max Conveyor Hydraulics Pressure] Pressure Exceeds Maximum Operating Range�” setting for a period of five consecutive Maximum seconds or longer� System hydraulic pressure exceeds [Max System Hydraulic “System Hydraulic Pressure Exceeds System Hydraulics Pressure] setting for...

  • Page 166: Default Settings

    NL5060G5 Controller Operations Default Settings NOTE: Compatible Insert Bin configurations vary per model. See “General Description” in Operations section of this manual for details� Refer to “Dimensions & Capacities” in Operations section of this manual for capacities on all applicable bin configurations.

  • Page 167: Calibration

    NL5060G5 Controller Operations Calibration CFR Values Value Main Bin 0�256 Insert Bin 0�144 Yellow Micro Bin 0�038 Red Micro Bin 0�019 Control Valve Settings Control Valve Control Variable Main Insert Micro 1 Micro 2 Control Valve Type Servo Servo Servo Servo Valve Response 1 Valve Response 2...
  • Page 168 NL5060G5 Notes This page is intentionally left blank. www.NewLeader.com 315924-E - 162 - (800) 363-1771...
  • Page 169 SPREAD PATTERN...

  • Page 170: Spread Pattern

    NOTE: An optional calibration chute (P/N 312688) is available to simplify the catch test process� The calibration chute fits all New Leader spreader models with 30” wide conveyor bottoms. Contact your local New Leader dealer for details�...

  • Page 171: Spread Pattern

    NL5060G5 Spread Pattern Use great caution while working around the spreader� Contact with spinners and other moving parts is very dangerous� Do not adjust while machinery is moving, wear eye protection and avoid discharge from spinners� Do not ride on moving spreader� Spinner assembly and material divider have NOT been adjusted at the factory�...

  • Page 172: Spinners

    NL5060G5 Spread Pattern Spinners Spinner discs and fins must be kept clean and polished. Even a small build-up on a spinner fin can significantly affect the spread pattern. Rusty, rough, bent or worn fins will produce poor spread patterns� In general, critical spinner speed will fall somewhere between 600 and 900 RPM� Spinner speed is adjusted by changing the settings in the controller�...
  • Page 173 NL5060G5 Spread Pattern NOTE: This chart is to be used as a reference only to begin testing� SIMPLE START SETTINGS Material Density Ground Rate (lbs) Feedgate Spinner Spinner Speed (in) Frame (mph) Setting Lime 1000-5000 �5" 2000-8000 �5" Urea 2�5 2�5 3�5 2�5...

  • Page 174: Test Procedure

    Using the data sheets supplied with the kit, document all spreader information and adjustments as necessary� See Figure 1� SPREAD PATTERN DATA SHEET 1330 76th Ave SW Cedar Rapids, IA 52404-7052 New Leader Manufacturing (319) 363-8281 L4000G4 Rev. Spreader Model:...
  • Page 175 NL5060G5 Spread Pattern Four-Wheeled Vehicles 60’ 60’ For four-wheeled application vehicles, position the spreader at the beginning of the course so that the vehicle will straddle the center collection tray� See Figure 2� 100’ 75’ 20’ (3m) Engage spinners before navigating the course� As the 10’...

  • Page 176: Test Results

    NL5060G5 Spread Pattern TEST RESULTS After navigating the course, shut the spreader down and park in a secure location� Using the funnel, transfer the contents of each collection tray into its corresponding test tube beginning at one end of the trays and working towards the opposite end� If spreading a blend of materials, inspect all tubes to determine if the blend is consistent across the entire swath width�...

  • Page 177: Troubleshooting

    NL5060G5 Spread Pattern Troubleshooting NOTE: It is highly recommended that ONLY ONE ADJUSTMENT be made between test samples taken� If more than one adjustment is made, it will be difficult to determine which adjustment was responsible for the change in pattern shape� Problem Pattern Recommended Adjustments...

  • Page 178: Determining Driving Centers

    NL5060G5 Spread Pattern DETERMINING DRIVING CENTERS Once an acceptable pattern is obtained, as shown in Figure 5, driving centers can be determined� To determine optimum driving centers (effective swath width), determine the average amount of material in the center of the pattern. Figure 8 shows an example data sheet recorded from the profile shown in Figure 9�...

  • Page 179: Verifying Driving Centers

    NL5060G5 Spread Pattern Verifying Driving Centers Once optimum driving centers (effective swath width) have been established, conduct a final “S” pass over the trays to verify� Refer to Figure 10� 1� With both the spinners and conveyor turned off, drive the spreader through the center of the course, establishing an “AB”...
  • Page 180 PARTS...

  • Page 181: Parts

    If your claims are not being handled (by the transportation company) to your satisfaction, please call our Product Sales & Support Department at New Leader Manufacturing at (800) 363-1771 for assistance� In the parts list the following symbols and abbreviations stand for: * - Not Shown AR –...

  • Page 182: Body

    NL5060 Body Mounting 10 11 www.NewLeader.com 315924-E - 174 - (800) 363-1771...
  • Page 183 NL5060 Body Mounting Cont. ITEM PART NO� DESCRIPTION 58560 Cap Screw - 3/4-10NC x 7 20698 Washer - Flat 3/4 20683 Nut - Lock 3/4-10NC 305220 Spring - Compression 310487 Washer - Flat �781 x 2 304 20209 Cap Screw - 3/4-10NC x 3 318019 Panel - Wldmt Under Body 304 36416...

  • Page 184: Inverted

    NL5060 Body Inverted “V” 11 12 11 12 ITEM PART NO� DESCRIPTION 304 SS 81263 Hanger – V Wldmt 82624 Inverted V - 11’ 308646 Bar – Adjusting 302371 Bracket – V Bolt-on 58800 Cap Screw – 5/8-11NC x 1-3/4 SS 41762 Nut - Lock 5/8-11NC SS 36402...

  • Page 185: Sight Window

    NL5060 Body Sight Window ITEM PART NO� DESCRIPTION 305216 Window - Sight 8 x 20 x 1/4 305217 Frame - Sight Window 304 42033 Screw - Truss Head 1/4-20NC x 1 SS 36412 Nut - Hex 1/4-20NC SS 36418 Washer - Lock 1/4 SS www.NewLeader.com 315924-E (800) 363-1771...

  • Page 186: Ladder

    NL5060 Body Ladder 18 19 20 21 11 12 13 14 15 16 17 7, 8 3 - 6 www.NewLeader.com 315924-E - 178 - (800) 363-1771...
  • Page 187 NL5060 Body Ladder Cont. ITEM PART NO� DESCRIPTION 306112 Ladder - Kit, Includes Items 1 - 27 306113 Ladder - Assy Folding, Includes Items 1 - 17 306115 Ladder - Wldmt Upper 89044 Ladder - Wldmt Insp Lower CS 20680 Nut - Lock 1/2-13NC 20695 Washer - Flat 1/2...

  • Page 188: Lubrication

    NL5060 Body Lubrication 2, 3 2, 3 2, 3 7, 21 7, 21 www.NewLeader.com 315924-E - 180 - (800) 363-1771...
  • Page 189 NL5060 Body Lubrication Cont. ITEM PART NO� DESCRIPTION 313913 Lube Bank - Assy 2 Position, Includes Items 17 - 19 56858 Cap Screw - 5/16-18NC x 3/4 SS 42221 Nut - Lock 5/16-18NC SS 313917 Zerk - Grease 1/8-27 NPT 304 34787 Fitting - 4-2 070102 34868...

  • Page 190: Lighting & Visibility

    NL5060 Body Lighting & Visibility 2, 4 2, 4 2, 4 2, 4 3, 4 3, 4 5 - 7 8, 9 8, 9 12 13 6, 7, 12, 13 12 13 6, 7, 12, 13 14 15 www.NewLeader.com 315924-E - 182 - (800) 363-1771...
  • Page 191 NL5060 Body Lighting & Visibility Cont. ITEM PART NO� DESCRIPTION 305213 Guard - Tail Light 304 300150 Light - SST Red 304715 Light - Super 45 Yellow 304704 Grommet - Super 45 36393 Cap Screw - 1/4-20 NC x 3/4 SS 36418 Washer - Lock 1/4 SS 36412...

  • Page 192: Fenders

    NL5060 Body Fenders 11 12 13 ITEM PART NO� DESCRIPTION 409 SS 304 SS 312869 312867 Fender - 16’ x 32” RH 313830 313829 Fender - 16’ x 32” LH 96972 96972 Angle - Fender 132” 304 96970 96970 Support - Fender RH 304 96971 96971 Support - Fender LH 304...

  • Page 193: Side Boards

    NL5060 Body Side Boards ITEM PART NO� DESCRIPTION 313826 Kit - Hardware Side Boards, Includes Items 3 - 6 313818 Side Board - Wldmt Side 304 313819 Side Board - Wldmt End 304 71772 Screw - Button Head 3/8-16NC x 1-1/4 SS 36425 Washer - Flat 3/8 SS 36420...

  • Page 194: Side Boards - With Multiplier

    NL5060 Body Side Boards - With Multiplier 9 10 www.NewLeader.com 315924-E - 186 - (800) 363-1771...
  • Page 195 NL5060 Body Side Boards - With Multiplier ITEM PART NO� DESCRIPTION Kit - Hardware Side Boards SS, Includes Items 98746 7 - 10 312601 Side Board – Front Wldmt 312928 RH Side Board Wldmt - 9’ 312929 LH Side Board Wldmt - 9’ 86867 Pocket –...

  • Page 196: Endgate

    NL5060 Endgate Endgate Assembly 10, 11 10, 11 26 - 29 5, 6 5, 6 10, 11 10, 11 10, 11 10, 11 5, 6, 9 5, 6, 9 6, 25 www.NewLeader.com 315924-E - 188 - (800) 363-1771...
  • Page 197 NL5060 Endgate Endgate Assembly Cont. ITEM PART NO� DESCRIPTION 409 SS 304 SS 314259 313502 Endgate - Assembly, Includes Items 1 - 25 86951 86951 Kit - Hardware, Includes Items 26 - 29 314257 313503 Endgate - Wldmt Rear 102 + 6 314255 313506 Feedgate - Wldmt 30”...

  • Page 198: Body Hydraulics

    NL5060 Body Hydraulics Tractor Hookups - Main www.NewLeader.com 315924-E - 190 - (800) 363-1771...
  • Page 199 NL5060 Body Hydraulics Tractor Hookups - Main Cont. www.NewLeader.com 315924-E (800) 363-1771 - 191 -...

  • Page 200: Body Hydraulics

    NL5060 Body Hydraulics Tractor Hookups - Main Cont. ITEM PART NO� DESCRIPTION 313843 Channel - Hose Guide 312885 Angle - Upright 318971 Hose - Assy �75 X 209 100r12 318972 Hose - Assy �75 X 204 100r1 318973 Hose - Assy �375 X 210 100r1 305262 Nipple - Qd 1/2 Ag 8 Orb 309294...
  • Page 201 NL5060 Notes This page is intentionally left blank. www.NewLeader.com 315924-E (800) 363-1771 - 193 -...
  • Page 202 NL5060 Body Hydraulics Tractor Hookups - Multapplier www.NewLeader.com 315924-E - 194 - (800) 363-1771...
  • Page 203 NL5060 Body Hydraulics Tractor Hookups - Multapplier ITEM PART NO� DESCRIPTION 20048 Capscrew - �313-18nc X 4 Gr5 20677 Nut - Lock �313-18nc Zn 310648 Tie - Dual Clamp 305262 Nipple - Qd 1/2 Ag 8 Orb 317193 Valve - Check 80rfs X 12orb 75036 Clamp - Tubing Twin �75 20042...

  • Page 204: Main Bin

    NL5060 Body Hydraulics Main Bin - MR www.NewLeader.com 315924-E - 196 - (800) 363-1771...
  • Page 205 NL5060 Body Hydraulics Main Bin - MR www.NewLeader.com 315924-E (800) 363-1771 - 197 -...
  • Page 206 NL5060 Body Hydraulics Main Bin - MR www.NewLeader.com 315924-E - 198 - (800) 363-1771...
  • Page 207 NL5060 Body Hydraulics Main Bin - MR www.NewLeader.com 315924-E (800) 363-1771 - 199 -...
  • Page 208 NL5060 Body Hydraulics Main Bin - MR www.NewLeader.com 315924-E - 200 - (800) 363-1771...
  • Page 209 NL5060 Body Hydraulics Main Bin - MR www.NewLeader.com 315924-E (800) 363-1771 - 201 -...
  • Page 210 NL5060 Body Hydraulics Main Bin - MR www.NewLeader.com 315924-E - 202 - (800) 363-1771...
  • Page 211 NL5060 Body Hydraulics Main Bin - MR www.NewLeader.com 315924-E (800) 363-1771 - 203 -...
  • Page 212 NL5060 Body Hydraulics Main Bin - MR www.NewLeader.com 315924-E - 204 - (800) 363-1771...
  • Page 213 NL5060 Body Hydraulics Main Bin - MR www.NewLeader.com 315924-E (800) 363-1771 - 205 -...
  • Page 214 NL5060 Body Hydraulics Main Bin - MR ITEM PART NO� DESCRIPTION 318191 Valve - Assy Mounting Spreader 36425 Washer - Flat �375 SS 36398 Capscrew - �375-16nc X 1 SS 36399 Capscrew - �375-16nc X 1�25 SS 309619 Capscrew - �313-18nc X 2 SS 71830 Capscrew - �313-18nc X 2�5 SS 310583...
  • Page 215 NL5060 Body Hydraulics Main Bin - MR ITEM PART NO� DESCRIPTION 315899 Tube - Assy �5od X �049 X 100�5 315900 Tube - Assy �375od X �035 X 101�81 315901 Tube - Assy �375od X �035 X 102�81 315903 Tube - Assy �375od X �035 X 98�16 315904 Tube - Assy �375od X �035 X 99�41 315440...
  • Page 216 NL5060 Body Hydraulics Main Bin - MR ITEM PART NO� DESCRIPTION 317126 Plate - Backing 304 313467 Fitting - 6 520118 317131 Fitting - 6-6-6 520958s 304 317132 Fitting - 6-6 520221s 304 315937 Hose - Assy �75 X 58 100r4 96926 Clamp - Pair 1�25 Tube 96925...
  • Page 217 NL5060 Notes This page is intentionally left blank. www.NewLeader.com 315924-E (800) 363-1771 - 209 -...
  • Page 218 NL5060 Body Hydraulics Main Bin - MA www.NewLeader.com 315924-E - 210 - (800) 363-1771...
  • Page 219 NL5060 Body Hydraulics Main Bin - MA www.NewLeader.com 315924-E (800) 363-1771 - 211 -...
  • Page 220 NL5060 Body Hydraulics Main Bin - MA www.NewLeader.com 315924-E - 212 - (800) 363-1771...
  • Page 221 NL5060 Body Hydraulics Main Bin - MA www.NewLeader.com 315924-E (800) 363-1771 - 213 -...
  • Page 222 NL5060 Body Hydraulics Main Bin - MA www.NewLeader.com 315924-E - 214 - (800) 363-1771...
  • Page 223 NL5060 Body Hydraulics Main Bin - MA www.NewLeader.com 315924-E (800) 363-1771 - 215 -...
  • Page 224 NL5060 Body Hydraulics Main Bin - MA www.NewLeader.com 315924-E - 216 - (800) 363-1771...
  • Page 225 NL5060 Body Hydraulics Main Bin - MA www.NewLeader.com 315924-E (800) 363-1771 - 217 -...
  • Page 226 NL5060 Body Hydraulics Main Bin - MA www.NewLeader.com 315924-E - 218 - (800) 363-1771...
  • Page 227 NL5060 Body Hydraulics Main Bin - MA www.NewLeader.com 315924-E (800) 363-1771 - 219 -...
  • Page 228 NL5060 Body Hydraulics Main Bin - MA ITEM PART NO� DESCRIPTION 318191 Valve - Assy Mounting Spreader 36425 Washer - Flat �375 SS 36398 Capscrew - �375-16nc X 1 SS 36399 Capscrew - �375-16nc X 1�25 SS 96258 Capscrew - �313-18nc X 3 SS 71830 Capscrew - �313-18nc X 2�5 SS 310583...
  • Page 229 NL5060 Body Hydraulics Main Bin - MA ITEM PART NO� DESCRIPTION 315900 Tube - Assy �375od X �035 X 101�81 315901 Tube - Assy �375od X �035 X 102�81 315903 Tube - Assy �375od X �035 X 98�16 315904 Tube - Assy �375od X �035 X 99�41 315440 Tube - Assy �5od X �049 X 17�46 313332...
  • Page 230 NL5060 Body Hydraulics Main Bin - MA ITEM PART NO� DESCRIPTION 317126 Plate - Backing 304 313467 Fitting - 6 520118 317131 Fitting - 6-6-6 520958s 304 317132 Fitting - 6-6 520221s 304 315937 Hose - Assy �75 X 58 100r4 96926 Clamp - Pair 1�25 Tube 96925...
  • Page 231 NL5060 Notes This page is intentionally left blank. www.NewLeader.com 315924-E (800) 363-1771 - 223 -...
  • Page 232 NL5060 Body Hydraulics Mounting - Spreader Control Valve www.NewLeader.com 315924-E - 224 - (800) 363-1771...
  • Page 233 NL5060 Body Hydraulics Mounting - Spreader Control Valve ITEM PART NO� DESCRIPTION 313392 Plate - Mount Valve 304 311664 Washer - Step �638 Id X �875od 88050 Spacer - Dump Over Chute 304 317365 Valve - Assy Spreader Control 311798 Washer - �406 Id X 1�25od X 10GA 304 36398 Capscrew - �375-16nc X 1 SS...

  • Page 234: Spreader Control Valve Assy

    NL5060 Body Hydraulics Spreader Control Valve Assy www.NewLeader.com 315924-E - 226 - (800) 363-1771...
  • Page 235 NL5060 Body Hydraulics Spreader Control Valve Assy Cont. ITEM PART NO� DESCRIPTION 312655 Fitting - 16-16 520120 313447 Fitting - 4-6 520120 313445 Fitting - 6-6 520320 313446 Fitting - 6-6-6 520433 313450 Fitting - 12-12 520120 313451 Fitting - 8-8 520220 313452 Fitting - 6-6 520220 313449...
  • Page 236 NL5060 Body Hydraulics Mounting - Cylinder Control Valve www.NewLeader.com 315924-E - 228 - (800) 363-1771...
  • Page 237 NL5060 Body Hydraulics Mounting - Cylinder Control Valve Assy Cont. ITEM PART NO� DESCRIPTION 313393 Plate - Mount Valve 304 311664 Washer - Step �638 Id X �875od 88050 Spacer - Dump Over Chute 304 313895 Valve - Assy Cylinder Control 311798 Washer - �406 Id X 1�25od X 10GA 304 36398...

  • Page 238: Cylinder Control Valve Assy

    NL5060 Body Hydraulics Cylinder Control Valve Assy www.NewLeader.com 315924-E - 230 - (800) 363-1771...
  • Page 239 NL5060 Body Hydraulics Cylinder Control Valve Assy Cont. ITEM PART NO� DESCRIPTION 313894 Valve - Cylinder Control 313455 Fitting - 6-6 520120 313454 Fitting - 8-8 520120 313453 Fitting - 12-12 520220 313452 Fitting - 6-6 520220 313451 Fitting - 8-8 520220 www.NewLeader.com 315924-E (800) 363-1771...

  • Page 240: Multapplier Hydraulics

    NL5060 Body Hydraulics MultApplier Hydraulics 17 18 www.NewLeader.com 315924-E - 232 - (800) 363-1771...
  • Page 241 NL5060 Body Hydraulics MultApplier Hydraulics Cont. 11 13 www.NewLeader.com 315924-E (800) 363-1771 - 233 -...
  • Page 242 NL5060 Body Hydraulics MultApplier Hydraulics Cont. ITEM PART NO� DESCRIPTION 313388 Bracket - Valve Mntg Sfp 316253 Valve - Assy W/ Relief 34580 Capscrew - �313-18nc X 1 SS 36399 Capscrew - �375-16nc X 1�25 SS 56396 Capscrew - �25-20nc X 3�25 SS 36398 Capscrew - �375-16nc X 1 SS 36425...
  • Page 243 NL5060 Notes This page is intentionally left blank� www.NewLeader.com 315924-E (800) 363-1771 - 235 -...

  • Page 244: Left Hand Hydraulics - Insert

    NL5060 Body Hydraulics Left Hand Hydraulics - Insert 6 - 8 www.NewLeader.com 315924-E - 236 - (800) 363-1771...
  • Page 245 NL5060 Body Hydraulics Left Hand Hydraulics - Insert Cont. 6 - 8 ITEM PART NO� DESCRIPTION 316105 Tube - Assy 3/8 x �035 304, 16’ Unit 316106 Tube - Assy 3/8 x �035 304, 16’ Unit 313487 Fitting - 6-6 520101S 304 313548 Hose - Assy SAE 6 x 32-1/2 100R1 SS 313658...

  • Page 246: Conveyor

    NL5060 Conveyor #4 Belt-Over-Chain Conveyor ITEM PART NO� DESCRIPTION 311465-AE Belt-Over-Chain - #4 16’ MOR 305646 Screw - #4BOC 1/4 x 9/16 torx Flat Head 310295 Crossbar - Wldmt w/ Links, Includes Items 4 & 5 73317 Kit – Splicer 36697 Pin –...

  • Page 247: Chain Shields

    NL5060 Conveyor Chain Shields #4 Conveyor ITEM PART NO� DESCRIPTION 315915 Chain Shield – #4 Chain, Includes A - D 56258 Screw – Truss Head 1/4-20NC x 1/2 SS 88931 Nut – Tee 1/4 x 1/4 313235 Sealer - Belt, #4 BOC Shield 97797-AE Shield - Chain 16’...

  • Page 248: Conveyor Idler

    NL5060 Conveyor Conveyor Idler 7, 8 7, 8 ITEM PART NO� DESCRIPTION 97053 Shaft - Idler Assembly, Includes Items 1 - 4 82799 Shaft – Idler 97051 Sprocket – Idler 2135 Key – Square 5/16 x 2-1/2 22511 Bearing – Take-up 320254 Cylinder - Ram 1-1/2 x 8”...

  • Page 249: Conveyor Drive

    NL5060 Conveyor Conveyor Drive 2, 4 2, 4 11, 12 7 - 9 7 - 9 ITEM PART NO� DESCRIPTION 97052 Shaft - Drive Assy, Includes Items 1 - 5 310606 Shaft – Drive 88276 Sprocket 20743 Screw – Set 5/16 x 3/8 6465 Bearing 6131...

  • Page 250: Gearcase Assembly

    NL5060 Conveyor Gearcase Assembly 4, 5 4, 5 ITEM PART NO� DESCRIPTION 37985 Gearcase - Assy Dual Pinion 6:1 74524 Gasket - SAE 101-2 (B) 55970 Motor - Hydraulic 11�3 CID 20714 Washer - Lock 1/2 20129 Cap Screw - 1/2-13NC x 1-1/2 313460 FItting - 16-10 520120 313459...
  • Page 251 NL5060 Notes This page is intentionally left blank. www.NewLeader.com 315924-E (800) 363-1771 - 243 -...

  • Page 252: Gearcase Breather Tube

    NL5060 Conveyor Gearcase Breather Tube ITEM PART NO� DESCRIPTION 306891 Fitting - 4-2 630202K 9005-0-7761 Tubing - 1/4” OD Air Brake Black 1�5 ft 311172 V-Ring Seal www.NewLeader.com 315924-E - 244 - (800) 363-1771...

  • Page 253: Encoder

    NL5060 Conveyor Encoder ITEM PART NO� DESCRIPTION 303994 Encoder – 180 with Hardware 310601 Coupler - Rate Sensor SS 310603 Screw - Set 1/4-20NC x 5/16 SS 304946 Bracket - Sensor, Drive Mount www.NewLeader.com 315924-E (800) 363-1771 - 245 -...

  • Page 254: Conveyor Chain Oiler

    NL5060 Conveyor Conveyor Chain Oiler 22 23 24 22 - 24 22 - 24 9 (17) 20, 21 20, 21 18 19 20 18 - 20 18 - 20 NOTE: LEFT HAND SHOWN. RIGHT HAND REVERSE. ITEM PART NO� DESCRIPTION 310760 Tank - Assy Chain Oiler, Includes Items 24 - 37 314019...
  • Page 255 NL5060 Conveyor Conveyor Chain Oiler Cont. 1 37 30 31 30 - 32 30 - 32 24 25 26 24 - 26 24 - 26 ITEM PART NO� DESCRIPTION 36425 Washer - Flat 3/8 SS 72054 Nut - Lock 3/8-16NC SS 36293 Cap Screw - 3/8-16NC x 3/4 SS 36423...

  • Page 256: Wiper - Front

    NL5060 Conveyor Wiper - Front ITEM PART NO� DESCRIPTION 14743 Wiper – Belt 71656 Retainer – Belt 304 32446 Screw – TR HD 1/4 x 3/4 36412 Nut – Hex 1/4 www.NewLeader.com 315924-E - 248 - (800) 363-1771...

  • Page 257: Front Conveyor Guard

    NL5060 Conveyor Front Conveyor Guard ITEM PART NO� DESCRIPTION 314316 Guard - Front Top, Includes Item 7 308860 Guard - Front Bottom, Includes Item 8 36408 Bolt - Carriage 3/8-16NC x 1 SS 36425 Washer - Flat 3/8 SS 36420 Washer - Lock 3/8 SS 36414 Nut - Hex 3/8-16NC SS...

  • Page 258: Electronics

    NL5060 Electronics Bin Sensors REAR ENDGATE NOTE: LOCATION ON REAR ENDGATE MAY VARY FROM ILLUSTRATION. ITEM PART NO� DESCRIPTION 98787-AB Sensor - Bin Level w/ 18” Lead www.NewLeader.com 315924-E - 250 - (800) 363-1771...

  • Page 259: Enclosure Assembly Mount

    NL5060 Electronics Enclosure Assembly Mount ITEM PART NO� DESCRIPTION 311850 Mount - Wldmt 310717 Channel - Mount 36425 Washer - Flat 3/8 SS 36398 Cap Screw - 3/8-16NC x 1 SS 72054 Nut - Lock 3/8-16NC SS www.NewLeader.com 315924-E (800) 363-1771 - 251 -...

  • Page 260: Enclosure Assembly

    NL5060 Electronics Enclosure Assembly www.NewLeader.com 315924-E - 252 - (800) 363-1771...
  • Page 261 Cover - Weldment 304 310740 Post - Power Distribution 44483 Screw - Panhead #10-24 x 3/4 SS 310739 Harness - New Leader ECU Enclosure 310732 Pin - Lynch �188 x 1�25 SS 310733 Screw - Panhead #10-32 x 1/2 SS 308085 Ferrule - �185 x �734...

  • Page 262: Controller - Main Bin

    NL5060 Electronics Controller - Main Bin www.NewLeader.com 315924-E - 254 - (800) 363-1771...
  • Page 263 NL5060 Electronics Controller - Main Bin Cont. www.NewLeader.com 315924-E (800) 363-1771 - 255 -...
  • Page 264 NL5060 Electronics Controller - Main Bin Cont. ITEM PART NO� DESCRIPTION 311841 Enclosure - Assy 310718 Bracket - Module 304 310734 Module - Master Control 313689 Module - Swath Control 316583 Bulkhead - Harness Brkt Formed 316549 Harness - G5 Master Control 310754 Harness - Isobus Breakout 311060...
  • Page 265 NL5060 Notes This page is intentionally left blank� www.NewLeader.com 315924-E (800) 363-1771 - 257 -...

  • Page 266: Controller - Multapplier

    NL5060 Electronics Controller - MultApplier SLAVE 1 www.NewLeader.com 315924-E - 258 - (800) 363-1771...
  • Page 267 NL5060 Electronics Controller - MultApplier Cont. ITEM PART NO� DESCRIPTION 311074 Transducer - Pressure 310718 Bracket - Module 304 316550 Harness - Bin 2 Control 15-16’ 313975 Spacer - 10ga 304 310735 Module - Slave Control 36425 Washer - Flat 3/8 SS 36296 Cap Screw - 3/8-16NC x 2-3/4 SS 307395...

  • Page 268: Scale System

    NL5060 Electronics Scale System www.NewLeader.com 315924-E - 260 - (800) 363-1771...
  • Page 269 NL5060 Electronics Scale System www.NewLeader.com 315924-E (800) 363-1771 - 261 -...
  • Page 270 NL5060 Electronics Scale System ITEM PART NO� DESCRIPTION 318738 Scale - Kit 6 Cell Hd 318016 Bracket - Group Scale Link 318654 Scale - Assy Point 318655 Cable - Scale Dt6 318656 Mount - Wldmt Scale Display 318739 Harness - Point Scale Isobus 311806 Tie - Wire Fir Tree 99674...

  • Page 271: Scale Link Bracket

    NL5060 Electronics Scale Link Bracket ITEM PART NO� DESCRIPTION 318017 Bracket - Scale Link 304 36399 Capscrew - �375-16nc X 1�25 SS 36425 Washer - Flat �375 SS 36420 Washer - Lock �375 SS 36414 Nut - Hex �375-16nc SS 44454 Screw - Sockethead #10-24 171052...

  • Page 272: Switch Box & Harness

    NL5060 Electronics Switch Box & Harness ISOBUS IN SWITCH BOX POWER RADAR ISOBUS OUT ITEM PART NO� DESCRIPTION 310742 Switch Box - NL G5 318432 Harness - ISO AUX Console 313884 Mount - Switch Box *318602 Harness - Extension *313581 Hardware - Kit Switch Box * - Not Shown�...

  • Page 273: Spinner Speed Sensors

    NL5060 Electronics Spinner Speed Sensors 4, 5 5 - 7 ITEM PART NO� DESCRIPTION 316584 Bracket - Spinner Speed Sensor RH 304 316585 Bracket - Spinner Speed Sensor LH 304 316586 Sensor - Assy w/ Block 32446 Screw - Truss Head �25-20NC X�75 SS 36395 Capscrew - .25-20NC X 1 SS 42034...

  • Page 274: Decals

    NL5060 Decals www.NewLeader.com 315924-E - 266 - (800) 363-1771...
  • Page 275 NL5060 Decals Cont. ITEM PART NO� DESCRIPTION 312561 Decal - New Leader, Black 313520 Decal - G5 Black 315907 Decal - NL5060, Black Not Used 314775 Decal - Patent 9,649,646 312276 Decal - Notice Spread Pattern Decal - Danger, Flying Material...

  • Page 276: Spinners

    NL5060 Spinners Material Divider 3 - 5 6, 7 ITEM PART NO� DESCRIPTION 313154 Divider – Material Assy 304 313155 Divider – Wldmt 304 313159 Deflector – Rear Wldmt 304 36425 Washer – Flat 3/8 SS 36420 Washer – Lock 3/8 SS 20673 Nut –...

  • Page 277: Hillside Divider

    NL5060 Spinners Hillside Divider 8, 10, 12 9 11 9 11 6, 7 ITEM PART NO� DESCRIPTION 313508 Divider - Hillside Assy 304 315780 Support - Wldmt 311725 Bracket - Upper 311728 Bracket - Lower 313509 Panel - Divider 311730 Bushing - Pivot 311731 Cable 12”...

  • Page 278: Vane Assembly

    NL5060 Spinners Vane Assembly 9, 10 9 10 9 10 9, 10 NOTE: COMPONENTS HIDDEN FOR CLARITY 3 - 6 ITEM PART NO� DESCRIPTION 313267 Vane - Assy 304 316060 Vane - Wldmt 304 313315 Handle - 304 36425 Washer - Flat 3/8 SS 311730 Bushing - Pivot 304 36398...

  • Page 279: Spinner Guards & Deflectors

    NL5060 Spinners Spinner Guards & Deflectors 5 - 7 5 - 7 7, 8 7, 8 6, 7 6, 7 5 - 7 5 - 7 Guards are intended to reduce hazard of entanglement with machinery and injury� All WARNING guards must be installed per this drawing before spreader is put into operation�...

  • Page 280: Spinner Assembly

    NL5060 Spinners Spinner Assembly 21 10 www.NewLeader.com 315924-E - 272 - (800) 363-1771...
  • Page 281 NL5060 Spinners Spinner Assembly Cont. www.NewLeader.com 315924-E (800) 363-1771 - 273 -...
  • Page 282 NL5060 Spinners Spinner Assembly Cont. www.NewLeader.com 315924-E - 274 - (800) 363-1771...
  • Page 283 NL5060 Spinners Spinner Assembly Cont. www.NewLeader.com 315924-E (800) 363-1771 - 275 -...
  • Page 284 NL5060 Spinners Spinner Assembly Cont. www.NewLeader.com 315924-E - 276 - (800) 363-1771...
  • Page 285 NL5060 Spinners Spinner Assembly Cont. www.NewLeader.com 315924-E (800) 363-1771 - 277 -...
  • Page 286 NL5060 Spinners Spinner Assembly Cont. www.NewLeader.com 315924-E - 278 - (800) 363-1771...
  • Page 287 NL5060 Spinners Spinner Assembly Cont. ITEM PART NO� DESCRIPTION 313112 Frame - Wldmt Spinner 304 319769 Mount - Wldmt Motor 304 313174 Guide - Assy Rod 313177 Plate - Backing 304 313178 Capscrew - �5-13nc X 3�25 SS 36402 Capscrew - �5-13nc X 1�25 SS 36293 Capscrew - �375-16nc X �75 SS 313179...
  • Page 288 NL5060 Spinners Spinner Assembly Cont. ITEM PART NO� DESCRIPTION 301315 Loctite - 243 311082 Compound - Antiseize Heavy 36429 Pin - Hair �148 X 2�688 SS 314775 Decal - Us Patent No 9,649,646 305410 Clamp - Tubing Twin �625 309619 Capscrew - �313-18nc X 2 SS 42221 Nut - Lock �313-18nc SS...
  • Page 289 NL5060 Spinners Motor Assembly ITEM PART NO� DESCRIPTION 313510 MOTOR - SPINNER 3�19 CID 315949 FITTING - 12-14 520220 315950 FITTING - 12-14 520120 313185 FITTING - 6-4 NON-STANDARD www.NewLeader.com 315924-E (800) 363-1771 - 281 -...

  • Page 290: Spinner Disc Assembly

    NL5060 Spinners Disc Assembly www.NewLeader.com 315924-E - 282 - (800) 363-1771...
  • Page 291 NL5060 Spinners Disc Assembly Cont. ITEM PART NO� DESCRIPTION 27056-X5 DISC - DISTRIBUTOR LH PAINTED 27056-X4 DISC - DISTRIBUTOR RH PAINTED 57830-X3 DISC - DIST 24 4-FIN �25 LH 57830-X2 DISC - DIST 24 4-FIN �25 RH 10877 HUB - WLDMT 309092 FIN - WLDMT LH 309091...

  • Page 292: Multapplier

    NL5060 MultApplier Mounting Hardware 1 - 4 www.NewLeader.com 315924-E - 284 - (800) 363-1771...
  • Page 293 NL5060 MultApplier Mounting Hardware ITEM PART NO� DESCRIPTION 86951 Hardware - Kit Mount 20128-X1 Cap Screw - 1/2 x 1 1/4 Grade 8 20695 Washer - Flat 1/2 20714 Washer - Lock 1/2 20646 Nut - Hex 1/2 AR - As Required www.NewLeader.com 315924-E (800) 363-1771...

  • Page 294: Rear Feedgate

    NL5060 MultApplier Rear Feedgate 3, 4 3, 4 12 13 12, 13 12, 13 9 - 11 7, 8 7, 8 3, 4 3, 4 www.NewLeader.com 315924-E - 286 - (800) 363-1771...

  • Page 295: Rear Feedgate

    NL5060 MultApplier Rear Feedgate ITEM PART NO� DESCRIPTION 312951 Cylinder - 1�5 x 4�75 w/ Sensor 313265 Feedgate - Wldmt 304 313173 Pin - Clevis 36427 Pin - Cotter 313375 Bar - Feedgate Guide 304 313376 Bar - Feedgate Slide 304 313377 Sensor - Ultrasonic 313378...

  • Page 296: Hillside Divider & Conveyor Cover

    NL5060 MultApplier Hillside Divider & Conveyor Cover 3 - 5 3 - 5 ITEM PART NO� DESCRIPTION 313236 Hillside Divider Wldmt 304 313246 Support - Hillside Divider Wldmt 304 36408 Bolt - Carriage 3/8-16NC x 1 SS 36425 Washer - Flat 3/8 SS 72054 Nut - Lock 3/8-16NC SS 313249...

  • Page 297: Front Feedgate

    NL5060 MultApplier Front Feedgate 11 12 11, 12 4, 5 4, 5 9 10 9 - 11 4, 5 4, 5 6, 7 6, 7 ITEM PART NO� DESCRIPTION 313254 Feedgate - Assy Front, Includes Items 1 - 7,11,12 313255 Insert - Wldmt Feedgate Front 304 313262 Feedgate - Wldmt 304...

  • Page 298: Front Wiper

    NL5060 MultApplier Front Wiper 3, 4 ITEM PART NO� DESCRIPTION 86894 Wiper - Group Front, Includes Items 1 - 4 39426 Wiper – Belt Front 54230 Retainer – Wiper 42033 Screw – Machine 1/4-20NC x 1 36412 Nut – Hex 1/4-20NC www.NewLeader.com 315924-E - 290 -...

  • Page 299: Sealers

    NL5060 MultApplier Sealers 3, 4 3, 4 ITEM PART NO� DESCRIPTION 313408 Sealer - Group Front, Includes Items 1 - 5 306637 Seal - Assy 304, Includes Items 1 - 4 306582 Seal - 3 X �25 X 45” 306581 Retainer - Seal 304 56258 Screw - Truss Head 1/4-20NC x 1/2 SS...

  • Page 300: Boc Conveyor

    NL5060 MultApplier #4 BOC Conveyor ITEM PART NO� DESCRIPTION 308712-AC Chain Wldmt - 7’, Includes Items 1 - 6 20617 Screw - Flat 1/4-20NC x 1/2 20624 Screw - Truss Head 1/4-20NC x 1/2 308534 Screw - 1/4 x 1/2-20NC 21118 Pin - Chain Pintle 20817...
  • Page 301 NL5060 Notes This page is intentionally left blank� www.NewLeader.com 315924-E (800) 363-1771 - 293 -...

  • Page 302: Conveyor Idler

    NL5060 MultApplier Conveyor Idler ITEM PART NO� DESCRIPTION 89780 Shaft - Idler Assy, Includes 1-5 89779 Shaft - Idler 86757 Sprocket 20743 Screw - Set 5/16-18NC x 3/8 6131 Key - Square 22511 Bearing 87857 Bolt Wldmt 17078 Collar - Set * 36417 Nut - Hex 5/8 SS 87856...

  • Page 303: Conveyor Drive & Encoder

    NL5060 MultApplier Conveyor Drive & Encoder 12 13 11 12 13 12 13 ITEM PART NO� DESCRIPTION 86759-X1 Shaft - Drive Assy, Includes Items 1-5 310644 Shaft - Drive 86757 Sprocket 6131 Key - Square 20743 Screw - Set 6697 Bearing 86762 Coupling - Shaft...

  • Page 304: Chain Shields - Multapplier

    NL5060 MultApplier Chain Shields - MultApplier ITEM PART NO� DESCRIPTION 303977 Shield – Chain Assy - 7’ Unit 303978 Shield – Chain - 7’ Unit 305975 Belting – Sealer, specify length 56258 Screw – Truss Head 1/4-20 x 1/2 88931 Nut –...

  • Page 305: Hydraulics

    NL5060 MultApplier Hydraulics 8 13 14 8, 13, 14 4 10 4, 10 ITEM PART NO� DESCRIPTION 313465 Fitting - 6-4 520220 313468 Fitting - 6-6 520701 313467 Fitting - 6 520118 313485 Fitting - 6 520118 304 313549 Hose - Assy SAE 6 x 23 100R1 www.NewLeader.com 315924-E (800) 363-1771...
  • Page 306 NL5060 MultApplier Hydraulics Cont. 2, 3 2, 3 ITEM PART NO� DESCRIPTION 313550 Hose - Assy SAE 6 x 24-1/2 100R1 99674 Tie - Wire 313385 Clamp - Tubing Twin 3/8 313337 Tube - Assy 3/8 SS 7’ MultApplier 313486 Fitting - 6-6 520601 304 313543 Hose - Assy SAE 6 x 30 100R1...

  • Page 307: Electrical

    NL5060 MultApplier Electrical 1 - 4 ITEM PART NO� DESCRIPTION 312964 Clip - Harness Mounting 34580 Cap Screw - 5/16-18NC x 1 SS 42221 Nut - Lock 5/16-18NC SS 99674 Tie - Wire 313998 Harness - Bin 1 Insert Control 313999 Harness - Bin 2 Insert Control *311806...

  • Page 308: Lubrication

    NL5060 MultApplier Lubrication 10, 11 10, 12 3, 8, 9 2, 4 10, 12 10, 11 www.NewLeader.com 315924-E - 300 - (800) 363-1771...
  • Page 309 NL5060 MultApplier Lubrication Cont. ITEM PART NO� DESCRIPTION 313915 Lube Bank - Assy 4 Position, Includes Items 17 - 19 44454 Screw - Socket Head @10-24NC x 1 SS 42221 Nut - Lock 5/16-18NC SS 56355 Nut - Lock #10-24NC SS 313917 Zerk - Grease 1/8-27 NPT SS 99674...

  • Page 310: Mounts

    NL5060 MultApplier Mounts ITEM PART NO� DESCRIPTION 306924 Mount - Foot Pad 47268 Screw - Flathead 1/4-20 x 1 SS 307097 Mount - Pad 42034 Nut - Lock 1/4-20 SS www.NewLeader.com 315924-E - 302 - (800) 363-1771...

  • Page 311: Decals

    MultApplier Decals NOTE: See “Decals” in Safety section for details� ITEM PART NO� DESCRIPTION 312561 Decal - New Leader, Black 21476 Decal - Notice, Chain Lubrication 315907 Decal - NL5060 312591 Decal - MultApplier, Black Decal - Danger, Flying Material...

  • Page 312: Trailer

    NL5060 Trailer www.NewLeader.com 315924-E - 304 - (800) 363-1771...
  • Page 313 NL5060 Trailer ITEM PART NO. DESCRIPTION 318959 Trailer - TR0932 W/Brakes 318960 Trailer - TR0932 W/O Brakes 318591-AA Inner Bearing 318591-AB Inner Race 318591-AC Hub (with Races) 318591-AD Outer Race 318591-AE Outer Bearing 318591-AF Washer - Spindle 318591-AG Nut - Spindle 2�5” - 12 318591-AH Cotter Pin 318591-AI...
  • Page 314 NL5060 Trailer www.NewLeader.com 315924-E - 306 - (800) 363-1771...
  • Page 315 NL5060 Trailer ITEM PART NO. DESCRIPTION 4,5,10 318590-AA Brake - Kit Micro Repair Seal Kit 318590-AB Brake - Micro Piston Service 318590-AC Brake - Kit Micro Lining 2 318590-AD Brake - Assy Micro Tubing 318590-AE Brake - Micro Connector Fittng 1-12 318590-AF Brake - Micro 520 Series Calip...

  • Page 316: Electrical

    NL5060 Trailer Electrical www.NewLeader.com 315924-E - 308 - (800) 363-1771...
  • Page 317 NL5060 Trailer Electrical www.NewLeader.com 315924-E (800) 363-1771 - 309 -...
  • Page 318 NL5060 Trailer Electrical www.NewLeader.com 315924-E - 310 - (800) 363-1771...
  • Page 319 NL5060 Trailer Electrical ITEM PART NO� DESCRIPTION 313047 Mount - Cable Tie �375 73797 Liner - Edge 311806 Tie - Wire Fir Tree 99674 Strap - Zip Tie 8 Black 313050 Receptacle - Assy 312887 Plug - Stor A Way 7 Pole 20039 Capscrew - �313-18nc X 1�75 20643...

  • Page 320: Trailer Decals W/Brakes

    NL5060 Trailer Trailer Decals W/Brakes www.NewLeader.com 315924-E - 312 - (800) 363-1771...
  • Page 321 NL5060 Trailer Trailer Decals W/Brakes ITEM PART NO� DESCRIPTION 305281 Decal - Caution Braking 313858 Decal - Caution Tow 305289 Decal - Caution Tipping Hazard 305298 Decal - Weight Restrictions 305239 Decal - Grease 39017 Decal - No Step 305273 Decal - 30 Mile/H www.NewLeader.com 315924-E...

  • Page 322: Trailer Decals W/O Brakes

    NL5060 Trailer Trailer Decals W/O Brakes www.NewLeader.com 315924-E - 314 - (800) 363-1771...
  • Page 323 NL5060 Trailer Trailer Decals W/O Brakes ITEM PART NO� DESCRIPTION 305281 Decal - Caution Braking 313858 Decal - Caution Tow 305289 Decal - Caution Tipping Hazard 305298 Decal - Weight Restrictions 305239 Decal - Grease 39017 Decal - No Step 317739 Decal - 20 Mile/H 317740...
  • Page 324 NL5060 Notes This page is intentionally left blank. 315924-E www.NewLeader.com - 316 - (800) 363-1771...

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