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Summary of Contents for Hirschmann PRS 35 EZ
- Page 1 HIRSCHMANN PRS 35 EZ OPERATOR’S / SERVICE MANUAL P/N 031-300-190-164 Revision F 06/17/2005...
- Page 3 PRS 35 NOTICE Hirschmann, Inc. makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and/or its fitness for a particular purpose. Hirschmann, Inc. will not be liable for errors contained in this manual or for incidental or consequential damages in connection with the furnishing, performance, or use of this manual.
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Page 5: Table Of Contents
12.1.2 To test the inputs: ..........................36 12.2 T ........................37 ROUBLESHOOTING 12.3 T ....................38 ROUBLESHOOTING OISTURE 12.3.1 Water Ingress .............................38 13 MAINTENANCE ..........................39 13.1 B ......................39 ATTERY EPLACEMENT © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... - Page 6 Operator’s Manual PRS 35 14 PART NUMBERS .......................... 41 14.1 CONSOLE ..........................41 14.2 A2B ............................42 14.3 WIND ............................44 14.4 L ........................... 46 INERIDER 14.5 LOADCELL ..........................47 © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC...
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Page 7: General Information
"two- block" condition. WARNINGS The PAT PRS 35 EZ System is an operational aid, which warns a crane operator of approaching two- block conditions, which could cause damage to equipment and personal injury. -
Page 8: Features
The operator’s console should be mounted in the operator’s field of vision. 4.1.1 Liquid Crystal Display The Liquid Crystal Display (LCD) used in the PAT PRS 35 EZ console is a wide temperature-range graphic display with transflective characteristics that give it a high visibility in sunlight and during backlit night operation. -
Page 9: Control Identification
Use this button to decrease values or to scroll down. • Changes which sensors are displayed and how each is displayed Button "SELECT" • Use this button to enter the menu screen and to confirm selections. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 10: Operation
During the test, the LCD shows the console and system software version. The PRS 35 EZ setup procedure allows the operator to input the sensors being used and the limits for the sensors. The operator must complete the setup procedure for each sensor. -
Page 11: Menu Structure
○ LINERIDER 0 HARDWIRED ○ LINERIDER ADJ RADIO ○ LINERIDER NOT INSTALLED HARDWIRED RADIO ● OPTIONS ○ TEST SEQUENCE ○ LB/MPH OR KG/KPH ○ ENGLISH OR SPANISH ○ CONTRAST ○ ANALOG INPUT ma/volts © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 12: Installation
The power supply can be from 12- 24 volt DC. The lockout wire supplies power to operate external solenoids, or relays. The rating of the lockout is 5 amp. An internal fuse protects against overloading this circuit. Power Hardwired Sensor Power cable connections © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 13: Angle
Press and hold the down arrow, . The limits will change to -5 degrees. SETUP/ LIMITS/ ANGLE/ MAXIMUM Press and hold the up arrow, . The limits will change to 90 degrees. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 14: Installation / Calibration Hardwired
Hardwired (HIRSCHMANN) This is the setup for the standard Hirschmann angle sensor. This angle sensor has a digital output. The angle sensor must be previously installed. Use the setup screens to add the angle sensor to the system. -
Page 15: Calibration
This screen is used to match the angle sensor to the angle of the boom. 2. Scroll to the correct angle and press OK. The calibration and set up of the sensor is then complete. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 16: Angle
-5° (-5° becomes 0°) your angle range will be -10° to 95°. Therefore, when affixing the mounting plate to the boom, make sure you will be able to get your desired angle range for your application. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... - Page 17 It should be ±1°. If it is incorrect, repeat step 5, calibrate the angle sensor again, and verify the actual angle and/or use a different/higher angle (50°) to scroll to and match the angle. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC...
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Page 18: A2B
2. Slide the retainer from left side with its slot over the cable between the crimped stop and the switch (2). Push it firmly straight onto the cable guide of the Anti Two-Block switch (3). © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... - Page 19 1. Check the electrical wiring connecting the various parts of the system for physical damage. 2. Check the anti two-block switches and weights for free movement. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC...
- Page 20 The malfunction shall be corrected before operating the crane. 5. If the crane is equipped with a boom extension, repeat the test procedure for the boom extension anti two-block switch. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC...
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Page 21: A2B Limit
6.1.3 Installation 6.1.3.A Transmitter / Switch The transmitter and battery housing are made of a special polymer that resists damage from impact and will not become brittle even in low temperatures. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... - Page 22 It should be mounted close to the dead end mounting gusset. The switch should normally be mounted on the cab side of the crane. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC...
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Page 23: A2B Setup
In order to use the A2B, the A2B sensor must first be set up on with the console. Set the internal DIP switch to: A2B sensor SETUP 4 Add the first A2B sensor to the console by pressing SENSORS/A2B 1/ HARDWIRED. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 24: Wind
When the system is turned off the peak value will be reset. The peak value can also be reset by pressing the button. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 25: Limits
Affix the mounting pole to the boom tip or possibly the length cable anchor pin so the pipe supports the sensor. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 26: Wind Setup
When the transmitter is powered up (after batteries removed and replaced) the transmitter LED will be on for 3 seconds to indicate the transmitter is setup for a wind speed sensor. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 27: Loadcell
Enter Setup screen. Select Reeving and press . Use the arrows to adjust the reeving setting. When complete, press Units The load can be displayed in pound or in kilograms. To change the units, press MENU/OPTIONS/LB © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 28: Limits
The unit has no default limit set for the load. The limits are set by selecting SETUP/LIMITS/LOAD Use the up and down arrows to set the desired limit. Press when complete. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 29: Installation
On rest button should be on the load cell side of the plate. Ensure all safety pins are installed properly with washers and bushing to fit the hole diameter and pin length. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 30: Loadcell Setup
The load cell being zeroed must be installed and communicating with the console and there should be no load applied to the load cell. Use the following menu selection to set the zero point of the load cell. SETUP / CALIBRATIONS / LOAD 0-POINT Press when complete. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... - Page 31 ± The system accuracy is to be determined from the following formula: Indicated Load x 100 = % of Load Actual Load © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC...
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Page 32: Line Rider
. Pressing this button will zero out the current load display. The tare load will be displayed for 30 seconds. While in the tare function, a T will be shown on the display. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 33: Limits
2. Horizontal movement of the swing arm. 3. Vertical movement of the swing arm. 4. Swivels horizontally around the mounting bolt. The mounting bolt secures the swing arm to the machine. Figure 4. Linerider and Swing Arm. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... - Page 34 7. Connect the linerider extension to the console cable at boom base with the 28ft extension provided. NOTE: Extra cable extensions can be ordered if required. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC...
- Page 35 11. Connect the linerider extension to the console cable at boom base with the 28ft extension provided. NOTE: Extra electrical extensions can be ordered if required. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC...
- Page 36 PRS35 console and mates with the existing (031-300-101-178) cable assembly which connects to the linerider. If additional length is required between the console and linerider, cable assemblies of various lengths are available. (see below) © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC...
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Page 37: Linerider Setup
6. Pick a known test load as close as possible to the maximum rated load. SAE recommends the test load should be accurate to ±1%. 7. Press CALIBRATIONS/LINERIDER ADJ. 8. Compare the known test load to the displayed load and adjust if necessary using the arrows on the console. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 38: Radio Module
Take proper precautions by removing any static electricity from your body. Do not remove the board from its protective anti static bag until the time of installation. Part number 031-300-350-015 © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... - Page 39 Make sure that they are correctly aligned and that they are firmly seated. Tighten the screw. Reassemble the console. Make sure that the console lid is completely seated and properly tightened. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC...
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Page 40: Adding Sensors
Current Linerider SETUP 1 Kruger Angle sensor SETUP 3 Serial Angle sensor Hardwired Wind speed SETUP 4 Hardwired A2B SETUP 4 All Radio sensors WIRELESS SOCKET POWER INDICATION RUN INDICATION DIP SWITCH © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 41: Service / Trouble Shooting
Other than correcting the problems identified in the Malfunctions Table and replacing faulty mechanical parts and cables, no other repairs shall be made. When the PRS 35 EZ system is turned on, it will show the following screen. This screen shows the telephone number of PAT and the software version. -
Page 42: Screens
The analog input screen may be used to assist with troubleshooting errors. To access this select: SETUP >> OPTIONS >> ANALOG INPUT To change between milliamps and volts use the UP or DOWN arrows while viewing the analog input. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 43: Troubleshooting
Clear all faults. Transmitter LED does Sensor is asleep. Change the status of the sensor. Pull switch wire rope of not flash A2B. Transmitter LED does Batteries dead. Replace the batteries. not flash © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 44: Troubleshooting Moisture
The gasket underneath the lid seals the unit. The gasket needs to be in good condition in order to seal correctly. If the gasket is torn, brittle or severely bent, it needs to be replaced. Order a new gasket through your PAT representative. © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 45: Maintenance
Install 4 fresh batteries into the proper location and direction as indicated on the battery holder. Make sure that the cardboard tube is installed as shown. LOOSEN 4 SCREWS INSPECT CONDITION OF GASKET © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... - Page 46 Operator’s Manual PRS 35 Software version label Battery direction label BATTERY DIRECTION LABEL INSTALLED BATTERIES CARDBOARD TUBE © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC...
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Page 47: Part Numbers
2. 031-300-050-489 3 Nut, #10-24 Lock Nylon Insert 3. 024-000-100-095 1 Membrane Element 4. 031-300-050-223 1 Fuse, 2 Amp Auto (Mini) * Please contact Hirschmann, ECS with questions concerning repair of the display or internal boards. (717) 263-7655 © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 48: A2B
Operator’s Manual PRS 35 14.2 031-300-060-484 Radio A2B transmitter assembly 031-300-050-654 Radio A2B transmitter 031-300-050-763 Neoprene rubber gasket © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... - Page 49 Part Numbers 031-002-060-022 Radio A2B switch 031-300-050-295 A2B Mounting standoff 031-300-050-264 A2B mounting plate 031-300-050-272 Lynch pin © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC...
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Page 50: Wind
Operator’s Manual PRS 35 14.3 WIND 031-300-050-321 Mounting pole 031-300-050-322 031-300-050-323 retaining pin © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... - Page 51 Part Numbers 031-300-050-480 anemometer mounting plate 031-300-050-654 transmitter 031-300-050-570 sensor © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC...
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Page 52: Linerider
Operator’s Manual PRS 35 14.4 LINERIDER 048-311-060-042/048-311-060-043/048-312-060-042/048-312-060-044 linerider 031-300-060-434 extension cable 031-300-101-178 sensor cable © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... -
Page 53: Loadcell
PIN/BUSHINGS, 1 1/8" FOR 7.5T RADIO LOADCELL 5/8" ROPE 1.00 OPTION 031-300-050-554 PIN/BUSHINGS, 1 3/8" FOR 7.5T RADIO LOADCELL 3/4" ROPE 1.00 OPTION 031-300-050-556 PIN/BUSHINGS, 1" 7.5T RADIOLOADCELL 1/2" ROPE Whip Antenna 031-300-050-559 90° antenna fitting 031-300-060-535 © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC... - Page 54 OPTION 031-300-050-600 PIN/BUSHINGS, 1 3/4" FOR 40 KRADIO LOADCELL PIN/BUSHINGS, 1 5/8" FOR 40 KRADIO LOADCELL 7/8" 1.00 OPTION 031-300-050-563 ROPE 1.00 OPTION 031-300-050-604 PIN/BUSHINGS, 1 1/2" FOR 40K RADIO LOADCELL © PAT PRS 35 EZ REV F 06/17/05 190164_F.DOC...
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