Hirschmann Manitex vSCALE D3 User Manual
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Hirschmann Manitex vSCALE D3 User Manual

Operating console, sli system, telescopic crane
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vSCALE
Operating console
SLI system
Manitex Telescopic Crane
User manual
Issue B - 03/2012
This document has the order no.
50-700-19-2001_422175_en
D3
Contents
Safety instructions
Product description
Installation / Wiring
Commissioning
Operation
Maintenance / Repair
Appendix
Pub Mtx p/n:
Date:
For System:
1
2
3
4
5
6
7
7600004-023
April 2012
4800850-001

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Summary of Contents for Hirschmann Manitex vSCALE D3

  • Page 1 vSCALE Operating console SLI system Contents Manitex Telescopic Crane Safety instructions Product description Installation / Wiring Commissioning Operation Maintenance / Repair Appendix User manual Issue B - 03/2012 Pub Mtx p/n: 7600004-023 This document has the order no. Date: April 2012 For System: 4800850-001 50-700-19-2001_422175_en...

  • Page 2: Table Of Contents

    Function keys (soft keys) ..............33 5.2.2 Warning lights / acoustic alarm ............34 SLI setup.....................35 Illustrated overview of crane configurations ..........36 © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.
  • Page 3 Corrections R. Konopka Hirschmann Automation and Control GmbH Hertzstr. 32-34 76275 Ettlingen Phone +49 7243 709-0 Germany © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.
  • Page 4 Introduction INTRODUCTION This manual is a component of the equipment or system supplied by Hirschmann Automation and About this manual Control GmbH. Keep this manual in a safe place and ensure that it is available to all users. The contents of this manual are subject to change. Hirschmann Automation and Control GmbH...
  • Page 5 NOTE Usage instructions and information, but no dangerous situation. HINT Supplementary comments and recommendations for the user. © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 6: Safety Instructions

    EN 12895:200, EN 13309:2010, EN ISO 14982: 2009 The full conformity declaration is available from the manufacturer on request. © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 7: Product Description

    Please ensure you make a note of all the information on your type plate for queries about this product. Type plate (Example) © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 8: Use For The Intended Purpose

    The crane driver is responsible for the safe operation of the crane. © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 9: Overview Of Functional Elements

    Function key (Esc) for return or abort (not used here) Front- USB 2.0 interface (use for service purposes) © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 10: Installation And Wiring

    5.3 (Art. no. 320795) Installation adapter (Art. no. 608464) ball head 38mm (1.5“) (part of RAM Mount) © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 11: Recessed Mounting

    Screw length thickness 1…3 mm M5 x 12 4…6 mm M5 x 16 7…10 mm M5 x 20 © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.
  • Page 12 Cut-out dimensions On request you can also print out the templates (last page in this manual). Template © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.
  • Page 13 4762 (DIN 912) Length: Depending on material thickness secure screws with e.g. Loctite 243! max. tightening torque 1 Nm! © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 14: Electrical Connection

    Connections and interfaces can be found on the back of the device. You need to remove this first if using the installation adapter. Central connector -X1 Back of device Ethernet connection Camera connector 1-3 © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 15: Central Connector -X1

    CAN2 high SERV_ENABLE CAN2 low DO 3 USB Vcc (+5 V) DO 1 USB GND DO 2 © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 16: Ethernet Connection

    Cable available on request. Connector overview Video Signal + Pin assignation Camera Control Camera + Camera - Video Signal GND © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 17: Commissioning

    (See chapter 4.2) the last 2 hours, check displayed configurations. If OK, confirm. The SLI menu is then displayed. © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.
  • Page 18 The device is not ready for operation until all faults have been rectified and no error codes are displayed. If the console is not started as described, please contact your nearest service department. © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 19: Adjust Sli To Latest Set-Up Status

    Selection of the man basket / load block Entering the number of rope reevings Selection of hoisting winch Overview of inputs © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.
  • Page 20 All inputs must correspond to the current set-up status of the crane! Select outriggered or on wheels Selection: Crane operation with outriggers Crane operation on wheels © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.
  • Page 21 Selection: Main boom / fly jib operation If fly jib operation Fly jib length Fly jib angle © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.
  • Page 22 Man basket Load block Overhaul ball If load block selected: Input Rope reeving Selection: Number of rope reevings © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.
  • Page 23 Crane configuration overview. automatically after 10 seconds Return to SLI main menu: by actuating the “HOME” key © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 24: Zero Point Adjustment Of Sensors

    Display Service code correction Service code confirmation Service code © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.
  • Page 25 If any steps are missed, the adjustment process must be repeated. Check the displays for plausibility after an adjustment process. © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 26: Zero Point Adjustment Of The Main Boom Angle Sensor

    Sensor and angle direction are now adjusted. Confirm next with key. Adjustment menu appears. Select next sensor for adjustment as required. © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 27: Zero Point Adjustment, Slewing Angle Sensor

    Sensor and angle direction are now adjusted. Confirm next with key. Adjustment menu appears. Select next sensor for adjustment as required. © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 28: Sensor Adjustment, Main Boom Length Sensor

    Sensor is now adjusted. Confirm next with key. Adjustment menu appears. Select next sensor for adjustment as required. © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 29: Zero Point Adjustment Of Inclination Sensor (X/Y) On Superstructure

    X and Y direction. The bubble should now be central. Confirm next with key. Adjustment menu appears. Select next sensor for adjustment as required. © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 30: Operation

    The correctness of these settings must be guaranteed before starting the crane operations! © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 31: Functional Elements

    Function key (System): (no function here) Function key (Home): calls up the SLI main menu: Function key (Esc): (no function here) © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 32: Sli Main Menu

    Working Area Monitoring calls up crane menu (> Page 35) configuration overview (> Page 36) © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 33: Function Keys (Soft Keys)

    Significance here: Geometrical limit has been exceeded here Significance here: Highlights selected digit when entering service Yellow code © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 34: Warning Lights / Acoustic Alarm

    The symbol is lit during the override of the power-off function of the hoist limit switch system. No acoustic alarm. This status is recorded in the data logger. © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 35: Sli Setup

    The correctness of these settings must be guaranteed before starting the crane operations! The description can be found in chapter in this manual. © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 36: Illustrated Overview Of Crane Configurations

    Return to SLI main menu: Ending a function automatically after 10 seconds by actuating the “HOME” key © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 37: Working Area Monitoring

    Limit value reached Luffing angle limit or exceeded symbol Radius limit symbol Height limit Function key: De-activate all limits © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 38: Height Monitoring

    Saved limit value Switch on/off height monitoring Save current boom Back head height as limit to LIMIT menu value © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 39: Radius Monitoring

    Save current radius current radius as minimum limit value as maximum limit value Back to LIMIT menu © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 40: Luffing Angle Monitoring

    Save current angle current angle as upper limit value as lower limit value Back to LIMIT menu © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 41: Slewing Angle Monitoring

    Back to LIMIT menu © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 42: Fade In Live Video Image (Optional)

    Live video of selected camera Exit: Live video Press the “HOME” function key to call up the SLI main menu: © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 43: Inclination Display

    The tolerance range is 0,6°. Press the “HOME” function key to call up the SLI main menu: © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 44: Load Taring

    5.9 Switching off alarm The acoustic alarm can be suppressed for a short period by pressing this function key. © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 45: Info Menu

    Operating hours counter (in hours) Press the “HOME” function key to call up the SLI main menu: © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 46: Status Of Digital Inputs

    If green: Digital input is active Press the “HOME” function key to call up the SLI main menu: © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 47: Readings Of Can Bus Sensors

    Pressure, rod end Inclination, X-direction Inclination, Y-direction Press the “HOME” function key to call up the SLI main menu: © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 48: Status Of Digital Outputs

    If green: Digital output is active Press the “HOME” function key to call up the SLI main menu: © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 49: Service Menu

    Press the “HOME” function key to call up the SLI main menu: © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 50: Maintenance And Repair

    Keep the contacts and the area around the device connectors clean and check occasionally that all connections are secure. If parts are damaged, these must be repaired properly or replaced immediately. © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 51: Appendix

    RAM Mount) - Mount articulated mounting - User manual (PDF file or on data storage device) © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

  • Page 52: Error Codes Table

    Logical Error Utilization / Rated Capacity Warning 5 0A0D Logical Error Utilization / Rated Capacity Warning 6 © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.
  • Page 53 CAN and I/O Error Timeout / CAN Device not responding 19xx CAN and I/O Error Safety Failure 1100 Failure for length tele 1 © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.
  • Page 54 Failure for wind speed 1 1135 Failure for wind speed 2 1136 Failure for counterweight 1 1137 Failure for counterweight 2 © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.
  • Page 55 Failure for Green Lamp Output 116D Failure for Yellow Lamp Output 116E Failure for Red Lamp Output © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.
  • Page 56 1F08 System Error Code: Ext System 4 communication error / timeout 1FFF System Safety Fault: Controller Stopped © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.
  • Page 57 Illustrations, photos Drawings, diagrams Tables Did you discover any errors in this manual? If so, on which page? © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.
  • Page 58 Hirschmann Automation and Control GmbH Documentation Dept. Hertzstr. 32-34 76275 Ettlingen Thank you very much! © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.
  • Page 59 Feedback regarding the manual Notes © 2012 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann.com 50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.
  • Page 60 137,3 Hinweis für den Ausduck dieser Schablone: Achten Sie in den Druckeinstellungen von Acrobat darauf, dass die <Seitenanpassung> auf “keine” eingestellt ist. Prüfen Sie vor Verwendung der Schablone, ob die angegebenen Maße dem Ausdruck entsprechen !

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