Related Manuals for ACS TC110 Series
Summary of Contents for ACS TC110 Series
- Page 1 TC110 SERIES WATER TEMPERATURE CONTROL UNITS OPERATION AND INSTRUCTION MANUAL TC11O Part Number: 882.03888.00 Revision Date: 09.19.2018...
- Page 2 _________________________ _________________________ We are committed to product improvement. Specifications, appearance, and dimensions described in this manual are subject to change without notice. DCN No. ____________ © Copyright 2018 All rights reserved. TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •...
- Page 3 According to the contract terms and conditions of the Carrier, the freight claims are filed by the terms below. If the order is prepaid, ACS Group is responsible for the freight payment. ACS will file the claim with the truck line. We need pictures of the damaged freight and a copy of the delivery receipt marked Damaged Freight.
- Page 4 Please call 262-641-8600: Have the order number and item number available. Hold the items until you receive shipping instructions. Do not return any goods before receiving your RMA (Return Material Authorization) number from ACS. Returns Do not return any goods before receiving your RMA (Return Material Authorization) number and shipping instructions from ACS.
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Page 5: Table Of Contents
Startup Checklist ......................24 Starting the Temperature Control Unit ................. 25 Sequence of Operation ....................26 Identifying Mechanical Controls and Features ............... 27 To Process Thermocouple ..................27 Safety Thermostat ....................27 Pressure Relief Valve ....................27 TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •... - Page 6 Cleaning and Storage ....................38 CHAPTER 5: TROUBLESHOOTING ..........39 Introduction ......................39 Troubleshooting Problem-Solution chart............... 40 CHAPTER 6: APPENDIX ............... 43 Customer Satisfaction Warranty Program ..............43 Technical Assistance ....................45 TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •...
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Page 7: Chapter 1: Safety
CAUTION indicates a potentially hazardous situation or practice that, if not Caution! avoided, may result in minor or moderate injury or in property damage. TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •... -
Page 8: General Safety Regulations
Each individual must take responsibility for observing the prescribed safety rules as outlined. All caution, warning and danger signs must be observed and obeyed. Any actual or potential dangerous conditions must be reported to your immediate supervisor. TC110 Series 09/19/2018 Water Temperature Control Units... -
Page 9: Warnings And Precautions
ELECTRICAL GROUNDING: All electrical equipment on the machine must be grounded in accordance to all local codes and Article 250 of the National Electric Code. TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •... - Page 10 We have long recognized the importance of safety and have designed and manufactured our equipment with operator safety as a prime consideration. We expect you, as a user, to abide by the foregoing recommendations in order to make operator safety a reality. TC110 Series 09/19/2018 Water Temperature Control Units...
- Page 11 Figure 1: Safety Tags and Warning Labels TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •...
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Page 12: Chapter 2: Functional Description
They are self-contained, portable, and shipped ready to use. The TC110 Series water temperature control unit is designed to circulate water through your process and to precisely, automatically, and reliably maintain it at a specified temperature. -
Page 13: Models Covered
Automatic vent sequence Operating range of 32°F to 250°F (-0°C to 121°C) One (1) -year parts and labor warranty at the factory; three (3) -year controller warranty Quick Cool TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •... -
Page 14: Available Options
Available Options TC110 Series systems are available with options to tailor the unit to your requirements. Some are factory installed; some can be retro-fitted in the field. Consult your ACS Group sales representative for more information. Available options include: ... - Page 15 1.50 25¾” 65.4 12” 30.5 23” 58.4 2.24 9 kW heater 3.73 7½ 5.60 Figure 2: TC110 Series Unit Full-Load Amps Full-load amps at 460 volts Model 9 kW heater 12 kW heater 0.75 hp 0.56 kW 12.7 amps 16.5 amps 1.00 hp 0.75 kW...
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Page 16: Chapter 3: Installation
Chapter 3: Installation Installation Location Considerations TC110 Series systems are portable and can be installed almost anywhere. As with all equipment installations, follow all applicable codes and regulations. The recommended ambient temperature range for TC110 Series installations is from 32°F (0°C) to a maximum operating ambient temperature of 131°F (55°C). -
Page 17: Piping Considerations For Permanent Installations
Piping Considerations for High Mobility Installations Mobile TC110 Series systems must use high quality hose rated for at least 150 psig and 250°F (1034 kPa/10.3 bar and 121°C). Quick disconnects may be used for mobility, although they cause a drop in pressure. If used, they must be sized carefully to minimize pressure drop. -
Page 18: Process Water Considerations
TO PROCESS — 1½” NPT This is the outlet for the tempered water leading to the process being controlled. FROM PROCESS — 1½” NPT Water from the process re-enters the TC110 Series system to be tempered and re-circulated back into the process. TC110 Series... -
Page 19: Making Cooling Water Connections
Operation above 55 psig (379 kPa/3.8 bar) may cause premature opening of the relief valve from pump pressure and pressure surges. Pressure Relief — ¾” The pressure relief valve, located at the back of the unit. TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •... -
Page 20: Making System Purge Connections
Making System Purge Connections TC110 Series systems equipped with the System Purge option have a compressed air inlet marked MOLD PURGE. Connect to a clean, dry 100 psig (690 kPa/6.9 bar) air line. Install your own shutoff valve to prevent process liquid from backing up into the plant air piping if the compressed air is turned off and the check valve fails. - Page 21 2.0 psi 14 kPa 5.00 hp 3.73 kW 18.9 amps 75 gpm 284 lpm 2.5 psi 17 kPa 7.50 hp 5.60 kW 22.3 amps 90 gpm 341 lpm 5.0 psi 34 kPa TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •...
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Page 22: 3-10 Making Electrical Connections
3-10 Making Electrical Connections TC110 Series systems are designed for three-phase voltage operation. Refer to the unit nameplate for proper voltage and amperage requirements. Make sure you provide a correctly sized and protected supply of electrical power to the unit. - Page 23 3. Voltage must be within plus or minus ten percent (10%) of the nameplate rating. 4. Make sure your installer provides external protection. Refer to the electrical wiring schematic in your Customer Information packet for additional information. TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •...
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Page 24: Chapter 4: Operation
Chapter 4: Operation Introduction The checklist below outlines start-up procedures for TC110 Series water temperature control units. This list assumes that installation information located in this manual has been read and followed. Startup Checklist Check the shipping papers against the serial tag to make sure that system size, type, and voltage is correct for the process under control. -
Page 25: Starting The Temperature Control Unit
‘A.tUn’ to ‘on’. Press the Page and Scroll buttons together to return to the Home display. The display will flash ‘TUne’ to indicate that tuning is in progress. For more information, please see the controller manual. TC110 Series 09/19/2018 Water Temperature Control Units... -
Page 26: Sequence Of Operation
1) Your TC110 Series system operates with hot water under pressure. To reduce the risk of scalding: Always wear work gloves and safety glasses when operating the unit. Never operate the unit with panels or shields removed. Pipe the relief valve to an open drain. -
Page 27: Identifying Mechanical Controls And Features
TEFC or ODP motors and seal flush lines as standard. The pump is a close-coupled centrifugal type. It features a split case design to facilitate replacement of the seal. It has a high output capacity with excellent discharge pressure TC110 Series 09/19/2018 Water Temperature Control Units... -
Page 28: Heaters
Water Hammer Arrestor (Shock Stop)- Optional Shock waves from fast-operating solenoid valves may damage some process systems. Pump Starter TC110 Series high quality IEC-rated pump motor starters are industrial grade motor controls with overload protection and manual reset. Transformer High quality industrial design transformers are specified to suit incoming voltage on the application and provide 115 VAC control voltage. -
Page 29: Electricals
The controller has been fully factory tested. Set the desired process temperature set point and the control does the rest. Built-in range of operation on the controller is 32°F to 250°F (0°C to 121°C). TC110 Series 09/19/2018 Water Temperature Control Units... -
Page 30: Controller Display
Page Key From any display – press to return to the HOME display. Scroll Key Press to select a new parameter. If held down it will continuously scroll through the parameters. TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •... -
Page 31: Checking Motor Rotation Direction
Important! Do not change any of the control settings without consulting the ACS Group Service Department. The ACS Group warranty does not cover temperature control unit failures from tampering with controller settings! Down Key Each press of the Down Arrow key decrements or reduces the values or settings on the SV Set Value display. -
Page 32: Maintenance
Disconnect all power to the unit, let the unit cool down, and turn off the water prior to any servicing. Failure to do so can result in SERIOUS INJURY OR DEATH! TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •... -
Page 33: Preventative Maintenance
Our pump seal assembly has been developed to resist abrasive particles that are present in many water systems. This TC110 Series 09/19/2018 Water Temperature Control Units... - Page 34 Heaters may need to be cleaned chemically or mechanically to remove deposits and dirt that reduce heat transfer and cause hot spots. Hot spots cause premature heater failure. Install a new gasket when reassembling. Make sure a qualified electrician disconnects and reconnects heater wires. TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •...
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Page 35: Electrical Connections
Sluggish operation, excessive leakage, and/or noise indicate cleaning is necessary. Inspect the components for excessive wear while the valve is disassembled. Rebuild kits are available from the ACS Group Parts Department. Electrical Connections Make sure that a qualified electrician inspects all electrical components and connections every six (6) months for secure attachment and ground connections. - Page 36 Adjusting the Pressure Switch The pressure switch used in your TC110 Series water temperature control unit is factory set at 16 psig (110 kPa/1.1 bar). However, if the process does not require the unit to operate at 250°F (121°C), you can adjust the switch to meet your process needs.
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Page 37: Safety Thermostat
Close the enclosure, reconnect main power, and push the START button and press ON/OFF switch to the ON position. The heater should not turn on and the Over Temperature indicator should illuminate. Disconnect main power before reconnecting the thermostat lead. TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •... -
Page 38: 4-12 Cleaning And Storage
Drain and flush the unit every six (6) months to remove sediment buildup. Completely drain the unit and carefully blow out the piping with pressurized air before placing the unit in storage. TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •... -
Page 39: Chapter 5: Troubleshooting
Refer to wiring diagrams and schematics. Locating mechanical problems, should they occur, is relatively straightforward. When necessary, refer to the parts catalog section. TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •... -
Page 40: Troubleshooting Problem-Solution Chart
Check for 25 psig (172 kPa/1.7 bar) water pressure. water pressure on WATER IN. Pressure switch circuit is open. Jump power across switch and see Switch is broken. if unit starts. Replace switch if needed. TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •... - Page 41 Relief valve leaks. Reduce water WATER IN MAKEUP High system pressure. pressure. Unit runs continuously cooling or heating, and cannot attain set Unit under-sized for application. Call sales representative. point. TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •...
- Page 42 LED is on. COOL on top of solenoid coil. Magnetism on coil. Clean coil. Press button several times to VENT Faulty/dirty solenoid valve. flush the valve. TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •...
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Page 43: Chapter 6: Appendix
Excluded from the above are normal wear items. Purchased items, including electrical components, motors, etc., shall carry the warranty of the supplier and no extension of that warranty is allowed. TC110 Series 09/19/2018 Water Temperature Control Units 882.03888.00 •... - Page 44 Refer to this manual for assistance in installing and maintaining a highly efficient machine. Questions regarding areas that are not covered in the manual should be referred to the customer service manager at the factory at 262-641-8600. TC110 Series 09/19/2018 Water Temperature Control Units...
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Page 45: Technical Assistance
8-2 Technical Assistance PARTS SUPPORT ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service. The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications, which will maximize your equipment’s performance and efficiency.