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Tubeline Manufacturing Limited
6455 Reid Woods Drive RR #4
Elmira, Ontario, Canada N3B 2Z3
Email:
sales@tubeline.ca
Fax: 519.669.5808
Tel: 519.669.9488
Toll-free (North America): 1.888.856.6613
www.tubeline.ca
Operator's Manual
Keep this manual with the machine at all times.
Balewrapper
TL60LSV
Do not attempt to operate this machine without thoroughly
reviewing this manual for safe and proper operation.
Rev. 1-0
PRINTED IN CANADA
43688
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Summary of Contents for Tubeline TL60LSV
- Page 1 Tubeline Manufacturing Limited 6455 Reid Woods Drive RR #4 Elmira, Ontario, Canada N3B 2Z3 Email: sales@tubeline.ca Fax: 519.669.5808 Tel: 519.669.9488 Toll-free (North America): 1.888.856.6613 www.tubeline.ca Operator’s Manual Keep this manual with the machine at all times. Balewrapper TL60LSV Do not attempt to operate this machine without thoroughly reviewing this manual for safe and proper operation.
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Page 2: Advantages To Wrapping Bales
Operator’s Manual Thank you for choosing the Tubeline TL60LSV Balewrapper. Our hope is that it will give you many years of productive service. This machine is designed to wrap bales in a continual line with plastic film. Please read and understand this manual and the machine before operating. - Page 3 Warranty coverage is null and void unless Warranty Registration form has been completely filled in and is on file at Tube-Line Manufacturing Ltd. NOTE: Newest manual version can be found at www.tubeline.ca/support Operator’s Manual - TL60LSV...
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Page 4: Table Of Contents
Wrapping Site ............... . 6-3 TL60LSV - Operator’s Manual... - Page 5 Wireless Film Sensor Operation ............14-2 Operator’s Manual - TL60LSV...
- Page 6 Suspension Axle Installation ............20-1 Imperial Torque Value Chart Metric Torque Value Chart VIII TL60LSV - Operator’s Manual...
- Page 7 Intentionally Left Blank...
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Page 8: Section 1: General Information
In an emergency, the bales can be left 12 to 16 hours. The Tubeline wrapper makes timely harvest possible by reducing the dependence on the weather. It is much easier to get to wilt silage than to make dry hay. This also extends the working day, as the correct moisture to bale extends earlier and later in the day. -
Page 9: Orientation
Final Bale Pushoff Bale Saddle(s) Hoop Bale Deck Bale Ram Plastic Film Plastic Film Carrier Right Safety Guard Bale Trigger Wrap Chamber Directional Control Valve Roller Bed Control Panel Left Safety Guard Plastic Film Carrier Section 1: General Information - TL60LSV... -
Page 10: Section 2: Safety
Reinstall any removed shields BEFORE operating. • Inspect machine before operating. • DO NOT operate this machine while under the influence of drugs or alcohol. • DO NOT let children ride or operate this machine. TL60LSV - Section 2: Safety... -
Page 11: Personal Protective Equipment
They connect to power unit’s 7-pin receptacle. 7 Pin Connector Wiring: WIRE FUNCTION White Ground Yellow Amber Running Light / Left Turn Green Amber Running Light / Left Turn Brown Red Brake Lights 7-Pin Connector Front Section 2: Safety - TL60LSV... -
Page 12: Clearance Markers
Clearance Markers Part No: DEAMBER Part No: DERED TL60LSV - Section 2: Safety... -
Page 13: Safety Decal Location
Safety Decal Location NOTE: Decals shown are not to scale. Section 2: Safety - TL60LSV... -
Page 14: Safety Decal Illustrations
Part No: DE23968 Item: 3 Part No: DE23971 Item: 4 Decal shows hydraulic lever function for Loosen vent cap on top of fuel raising or lowering the rear roller bed . tank to release any fume build-up . TL60LSV - Section 2: Safety... - Page 15 Read this service manual before leaks, alternatively use a piece of cardboard . attempting repairs, remove key from Read this manual and learn engine before attempting repairs . the machine functions before attempting to wrap bales . Section 2: Safety - TL60LSV...
- Page 16 Part No: DE41935H Item: 17 Right side Bale Saddle settings decal . Align outer edge of Do not exceed top speed of 32km/h (20mph) while bale saddle with desired bale size as shown on decal. transporting this machine . TL60LSV - Section 2: Safety...
- Page 17 Use handle when lowering pivoting safety mode (MAN) before starting engine . panel before boosting battery . guard to avoid pinching or crushing hands . Part No: DECANADA Item: 19 (See pg.I) Manufacturer of origin decal . Section 2: Safety - TL60LSV...
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Page 18: Section 3: Control Panel
7. 3-way Center Return LEFT-RIGHT Steering Switch This switch will return to default neutral position when released. Turn switch left or right to steer the bale wrapper left or right. This function applies to both wrap modes. TL60LSV - Section 3: Control Panel... -
Page 19: Control Panel Functions - Optional
Switch toggle to front position use key switch, disabling Remote Start option or switch toggle to back position to enable Remote Start option (does not disable standard engine key switch start). Control panel must also be on. Section 3: Control Panel - TL60LSV... -
Page 20: Section 4: Adjustments
B. Hoop Start Limit Switch Starts hoop rotation in auto wrap mode when tripped. No function in manual wrap mode. C. Bale Ram Home Limit Switch Completes auto bale wrapping cycle by stopping bale ram retract when tripped. TL60LSV - Section 4: Adjustments... -
Page 21: Bale Ram Limit Switch Adjustments
4. Set limit switch to trip when bale joint is halfway through the wrap chamber. pg.7-3 5. Set limit switch to fully extended for final bale pushoff operation, refer to Section 4: Adjustments - TL60LSV... -
Page 22: Plastic Film Installation
2. Lift handle and insert hoop lock pin through hole in hoop to lock plastic wrap carrier to desired height. See Fig .1 . Fig .1 3. Unfasten rubber latch from inner rear of left safety guard. See Fig .2. Fig .2 TL60LSV - Section 4: Adjustments... - Page 23 13. Tie loose end of plastic to bale guide hook. 14. Close left safety guard, secure with rubber latch. NOTE: Rotate hoop and repeat steps 1-14 if other plastic wrap carrier requires reloading. Fig .6 Section 4: Adjustments - TL60LSV...
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Page 24: Bale Saddle Adjustment
Bale Saddle Adjustment The TL60LSV has moveable bale saddles to allow various bale sizes to be wrapped. To adjust the bale size: 1. Look at decals on front of wrapper for bale saddle position. See Fig .2. NOTE: Bale sizes and positions on decals are a reference only. -
Page 25: Rear Roller Bed Adjustment
1. For round bales roller bed lock pin must be locked open so bed will not raise when rear axle is raised. 2. For square bales, make sure roller bed lock pin is in engaged position before raising rear axle. Fig .1 Section 4: Adjustments - TL60LSV... -
Page 26: Section 5: Hydraulic Functions
SHUT OFF • Lift ball valve handle to resume hydrualic flow to rear axle cylinders. NOTE: Refer to pg.?-?? for Optional Power Drive details. Fig .1 Shown with optional Power Drive lever . TL60LSV - Section 5: Hydraulic Functions... -
Page 27: Steer Speed Needle Valve Adjustment
? of the manifold. It is used to control the speed of steering. • Rotate right to restrict hydraulic flow which slows the steering speed. • Rotate left to allow more hydraulic flow, speeding up steering. Section 5: Hydraulic Functions - TL60LSV... -
Page 28: Section 6: Setup
Section 6: Setup Dealer Installation Upon delivery the following parts will need to be installed to make the TL60LSV field ready: 1. Refer to Parts Manual to ensure all hardware and parts have been delivered. 2. Remove all banded parts from either bed deck or roller bed. -
Page 29: Battery Hookup
12. Install Dispatch Arm option, if applicable. Refer to pg.14-1 Fig .3 Battery Hookup TL60LSV bale wrappers are shipped with the battery disconnected for safety reasons. 1. Locate battery at middle right of balewrapper. See Fig .1. 2. Reconnect by simply bolting unhooked positive (+) red cable to its matching battery terminal (A). -
Page 30: Pre-Operating Inspection
2. Press the bale trigger using a pole inserted between the bale ram and the bale deck. DANGER: DO NOT attempt to engage the bale trigger by hand. 3. The TL60LSV balewrapper should automatically follow the sequence of the manual wrap mode without the manual operation of the control panel. - Page 31 Intentionally Left Blank...
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Page 32: Section 7: Operation
Fig .2. 9. Adjust limit switches using first bale as a gauge Fig .1 on current job’s bale size. 10. Lower rear cam axle to ground before engaging auto wrap mode. Fig .2 TL60LSV - Section 7: Operation... -
Page 33: Auto Wrap Mode
Steering The TL60LSV balewrapper is equipped with electric over hydraulic steering to keep the balewrapper headed in desired direction or to direct the wrapper around obstacles. For steering operation refer to Control Panel Functions, pg.3-1 CAUTION: Wrap on flat even surface to prevent balewrapper from drifting out of line. -
Page 34: Ending Bale Row
9. Lift ram home latch from locked position. See Fig .3 . 10. Extend the final bale pushoff by pivoting the handle under the ram to the opposite side of the machine. See Fig .4 & Fig .2 Fig .3 Fig .4 TL60LSV - Section 7: Operation... -
Page 35: After Wrapping
Dispatch Arm Operation pg.14-2 After Wrapping Inspect wrapped bale row for any holes on plastic film. Patch with tape if necessary. Label bale row with information such as wrap date, moisture percentage, foilage type, etc. Section 7: Operation - TL60LSV... -
Page 36: Section 8: Transporting Balewrapper
Fasten safety chain (B) securely to power unit. Insert balewrapper’s 7-pin connector (C) into • power unit’s matching receptacle. Refer to Lighting & Marking, pg.2-2 • Make sure parking brake is released before driving away. Fig .1 TL60LSV - Section 8: Transporting Balewrapper... -
Page 37: Slow Moving Vehicle (Smv) Sign
Extend the longevity of your machine store in sheltered area out of the elements and on a flat surface. • Chock wheels after parking. Maintenance Section • Refer to for recommended service and maintenance • Cover balewrapper if necessary or preferred. Section 8: Transporting Balewrapper - TL60LSV... -
Page 38: Section 9: Feeding
Follow these instructions for proper plastic film disposal: • Collect and dispose all plastic film in an Environmentally Friendly manner. • Use recycling services when available. • Do not burn plastic film. • Do not contaminate enviroment with loose plastic film. TL60LSV - Section 9: Feeding... -
Page 39: Section 10: Maintenance
Section 10: Maintenance Grease Points Grease decals on machine signify an area to occasionally grease. Use a high quality EP grease. 10-1 Section 10: Maintenance - TL60LSV... -
Page 40: Grease Timeline
Oil filter is mounted on left side of oil tank behind engine. Replace oil filter after 60 hours of operation. See chart below for recommended oil filter replacement. FILTER CROSS REFERENCE FILTER REFERENCE Stauf SF6520 Gresen F22001 Fram P1653-A Fleetguard HF6510 Cross 1A9021 TL60LSV - Section 10: Maintenance 10-2... -
Page 41: Section 11: Diagnostics
Engine throttle has linkage to slow engine down when ram is all the way to the front. Spring on linkage will speed engine up as soon as Ram cylinder starts to extend. Section 11: Diagnostics - TL60LSV 11-1... -
Page 42: Manifold Port Connections
“B” will turn off, the Ram cylinder will stop and engine will idle down. 5. Steering is done by steering switch, right/left activating steering double solenoid valve A or B. This valve will work in either manual or automatic mode. Manifold Port Connections TL60LSV - Section 11: Diagnostics 11-2... -
Page 43: Troubleshoot Plastic Film And Carriers
CAUTION: Do not use a hammer on the aluminum stretcher rolls. 4. Plastic film sticks to bale spears and tears the plastic inside the bale. • Ensure bale sit firmly on the bale deck, bale spears should deflect the hay somewhat. Section 11: Diagnostics - TL60LSV 11-3... -
Page 44: Section 12: Option - Remote Control
LEFT - Steers left. RIGHT - Steers right. LEFT START ENGINE START* *If equipped with remote start add-on. RIGHT STOP TL60LSV - Section 12: Option - Remote Control 12-1... -
Page 45: Option - Remote Control Start Add-On
MUST be threaded into this plug AND this port. (Fins on the cap will hold the wire in place once inserted). 4. Plug 2 white existing plugs into the 2 white plugs on the provided remote start switch (A). Section 12: Option - Remote Control - TL60LSV 12-2... -
Page 46: Remote Start Add-On Operation
3. If the machine doesn’t start you may want to engage the throttle slightly. For troubleshooting please contact your local dealer or contact us using the information provided pg .II of this manual . TL60LSV - Section 12: Option - Remote Control 12-3... -
Page 47: Section 13: Option - Plastic Film Sensor
8. Connect toggle switch red wire to control panel terminal 19. 9. Place provided film sensor decal on front face of control panel lid, centered with toggle switch. See Fig .2. Fig .2 Remove Jumper Wire Fig .3 Section 13: Option - Plastic Film Sensor - TL60LSV 13-1... -
Page 48: Plastic Film Sensor Adjustment
Make sure plastic film sensor wire is on top of plastic film after installing new plastic rolls. • Plastic film sensor wire drops when plastic film roll empties or breaks, causing wrap cycle to stop. TL60LSV - Section 13: Option - Plastic Film Sensor 13-2... -
Page 49: Section 14: Option - Wireless Plastic Film Sensor
“1”. 7. Connect loose black PWR wire from reciever board to control panel terminal “7”. Control Panel Terminal (D) Existing White Wire Fig .2 Section 14: Option - Wireless Plastic Film Sensor - TL60LSV 14-1... -
Page 50: Wireless Film Sensor Transmitter Installation
This causes the wrap cycle to stop, ensuring no bales are pushed through the wrap chamber without plastic film coverage. TL60LSV - Section 14: Option - Wireless Plastic Film Sensor 14-2... -
Page 51: Section 15: Option - Dispatch Arm
4. Slide dispatch arm into left ram tube. Bolt with existing bolt and nut. 5. Lower dispatch arm to ensure it fits into right side pocket. See Fig .3. Fig .1 Fig .2 Fig .3 Section 15: Option - Dispatch Arm - TL60LSV 15-1... -
Page 52: Dispatch Arm Operation
4. Raise dispatch arm to folded position with handle and lock latch if starting a new row. See Fig .2. WARNING: Keep dispatch arm in lowered position for highway transportation. Fig .2 TL60LSV - Section 15: Option - Dispatch Arm 15-2... -
Page 53: Section 16: Option - Guide Roller Kit
Guide Roller Kit Installation Refer to Parts Manual to ensure all parts are included. 1. Slide left and right guide rollers into their respective holders. 2. Bolt in place with provided hardware. Section 16: Option - Guide Roller Kit - TL60LSV 16-1... -
Page 54: Section 17: Option - Night Light Kit
See Fig .3. Night Light Kit Operation 1. Flip toggle switch on control panel to illuminate bale deck and wrap chamber. 2. Flip toggle switch again to turn off lights. Fig .3 TL60LSV - Section 17: Option - Night Light Kit 17-1... -
Page 55: Section 18: Option - Twin Wrap Kit
2. Slide twin wrap left or right to increase or decrease the plastic film layer overlap. 3. Turn handles to tighten twin wrap and push them down to lock in place. Fig .1 Section 18: Option - Twin Wrap Kit - TL60LSV 18-1... -
Page 56: Twin Wrap Plastic Film
See Fig .2. 9. Route both overlapping plastic film ends through Fig .1 pg.4-4 standard film carrier rollers as specified on Fig .2 TL60LSV - Section 18: Option - Twin Wrap Kit 18-2... -
Page 57: Section 19: Option - Laser Guidance System
6. Reinstall cylinder pin. Section 19: Option - Laser Guidance System - TL60LSV 19-1... -
Page 58: Laser Guidance Wiring
Laser Guidance Wiring TL60LSV - Section 19: Option - Laser Guidance System 19-2... -
Page 59: Laser Guidance Adjustment
90” to 96” . This creates a slight bend in the row but allows it to move around the root . The farmer then uses the PREV arrow button to get the row back on the desired path . Section 19: Option - Laser Guidance System - TL60LSV 19-3... -
Page 60: Main Menu: Count Bales Screen
If you would like to reset bale count to zero simply hit the NEXT arrow button followed by the AUTO - ENT button, or the STOP - ESC button to cancel. TL60LSV - Section 19: Option - Laser Guidance System 19-4... -
Page 61: Section 20: Option - Suspension Axle
Unbolt and remove existing front axle. • Use hoist and a helper to lift the new axle into position. • Use hardware from standard front axle to bolt suspension axle in place. Section 20: Option - Suspension Axle - TL60LSV 20-1... - Page 62 Intentionally Left Blank...
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Page 63: Imperial Torque Value Chart
Imperial Torque Value Chart Imperial Torque Value Chart - TL60LSV... -
Page 64: Metric Torque Value Chart
Metric Torque Value Chart TL60LSV - Metric Torque Value Chart VIII... - Page 65 Laser Guidance Wiring . . 19-2 Laser L Screen . 19-3 Lighting & Marking . . 2-2 Main Menu: Count Bales Screen . . 19-4 Main Menu Screen . . 19-3 Manifold Port Connections . . 11-2 Imperial Torque Value Chart - TL60LSV...
- Page 66 Section 17: Option - Night Light Kit . . 17-1 Section 18: Option - Twin Wrap Kit . . 18-1 Section 19: Option - Laser Guidance System . . 19-1 Section 20: Option - Suspension Axle . 20-1 TL60LSV - Imperial Torque Value Chart...
- Page 67 Wireless Film Sensor Reciever Board Installation . . 14-1 Wireless Film Sensor Test . . 14-2 Wireless Film Sensor Transmitter Installation . . 14-2 Wrapping Site . . 6-3 Wrapping Straw . . 1-1 Imperial Torque Value Chart - TL60LSV...
- Page 68 WARNING The engine exhaust from this product contains chemi- cals known in the state of California to cause cancer, birth defects, or other reproductive harm.
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