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Tubeline Manufacturing Limited
6455 Reid Woods Drive RR #4
Elmira, Ontario, Canada N3B 2Z3
Email:
sales@tubeline.ca
Fax: 519.669.5808
Tel: 519.669.9488
Toll-free (North America): 1.888.856.6613
www.tubeline.ca
Operator's Manual
Keep this manual with the machine at all times.
Balewrapper
TL60ECV
Do not attempt to operate this machine without thoroughly
reviewing this manual for safe and proper operation.
Rev. 1-0
PRINTED IN CANADA
43689
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Table of Contents
Related Manuals for Tubeline TL60ECV
Summary of Contents for Tubeline TL60ECV
- Page 1 Tubeline Manufacturing Limited 6455 Reid Woods Drive RR #4 Elmira, Ontario, Canada N3B 2Z3 Email: sales@tubeline.ca Fax: 519.669.5808 Tel: 519.669.9488 Toll-free (North America): 1.888.856.6613 www.tubeline.ca Operator’s Manual Keep this manual with the machine at all times. Balewrapper TL60ECV Do not attempt to operate this machine without thoroughly reviewing this manual for safe and proper operation.
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Page 2: Advantages To Wrapping Bales
Operator’s Manual Thank you for choosing the Tubeline TL60ECV Balewrapper. Our hope is that it will give you many years of productive service. This machine is designed to wrap bales in a continual line with plastic film. Please read and understand this manual and the machine before operating. - Page 3 Failure to do so will void the terms of this warranty. Warranty coverage is null and void unless Warranty Registration form has been completely filled in and is on file at Tube-Line Manufacturing Ltd. Operator’s Manual - TL60ECV...
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Page 4: Table Of Contents
Parameters Screen ..............6-4 TL60ECV - Operator’s Manual... - Page 5 Plastic Film Sensor Operation ............14-2 Operator’s Manual - TL60ECV...
- Page 6 Suspension Axle Installation ............21-1 Imperial Torque Value Chart Metric Torque Value Chart VIII TL60ECV - Operator’s Manual...
- Page 7 Intentionally Left Blank...
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Page 8: Section 1: General Information
In an emergency, the bales can be left 12 to 16 hours. The Tubeline wrapper makes timely harvest possible by reducing the dependence on the weather. It is much easier to get to wilt silage than to make dry hay. This also extends the working day, as the correct moisture to bale extends earlier and later in the day. -
Page 9: Orientation
Common terms used in this manual. Bale Saddle(s) Final Bale Pushoff Hoop Bale Deck Plastic Film Bale Ram Plastic Film Carrier Tongue Right Safety Guard Wrap Chamber Bale Trigger Roller Bed Control Panel Left Safety Guard Plastic Film Carrier Section 1: General Information - TL60ECV... -
Page 10: Section 2: Safety
Reinstall any removed shields BEFORE operating. • Inspect machine before operating. • DO NOT operate this machine while under the influence of drugs or alcohol. • DO NOT let children ride or operate this machine. TL60ECV - Section 2: Safety... -
Page 11: Personal Protective Equipment
ASAE specifications. They connect to power unit’s 7-pin receptacle. 7 Pin Connector Wiring: WIRE FUNCTION White Ground Yellow Amber Running Light / Left Turn Green Amber Running Light / Left Turn Brown Red Brake Lights 7-Pin Connector Front Section 2: Safety - TL60ECV... - Page 12 Clearance Markers Part No: DEAMBER Part No: DERED TL60ECV - Section 2: Safety...
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Page 13: Safety Decal Locations
Safety Decal Locations NOTE: Decals shown are not to scale. Section 2: Safety - TL60ECV... -
Page 14: Safety Decal Illustrations
Part No: DE23971 Item: 3 Part No: DE23974 Item: 4 Loosen vent cap on top of fuel Side view of proper plastic film routing through bale wrap carrier. tank to release any fume build-up . TL60ECV - Section 2: Safety... - Page 15 . Part No: DE41921 Item: 12 Do not stand on rollers, stand clear of machine while in operation . Use caution when attempting repairs in this area . Section 2: Safety - TL60ECV...
- Page 16 (20mph) while transporting this machine . Part No: DE43049 Item: 19 Keep clear of wheels when machine in operation and transportation . Part No: DE43873S Item: 20 Turn control panel to manual wrap mode (MAN) before starting engine . TL60ECV - Section 2: Safety...
- Page 17 Part No: DECANADA pg.I Item: 23 (See Turn off engine power and control Use handle when lowering pivoting safety panel before boosting battery . guard to avoid pinching or crushing hands . Manufacturer of origin decal . Section 2: Safety - TL60ECV...
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Page 18: Section 3: Setup
Section 3: Setup Dealer Installation Upon delivery the following parts will need to be installed to make the TL60ECV field ready: 1. Refer to Parts Manual to ensure all hardware and parts have been delivered. 2. Remove all banded parts from either bale deck or roller bed. -
Page 19: Battery Hookup
12. Install Dispatch Arm option, if applicable. Refer to pg.15-2 Fig .3 Battery Hookup TL60ECV bale wrappers are shipped with the battery disconnected for safety reasons. 1. Locate battery at middle right of balewrapper. See Fig.1 2. Reconnect by simply bolting unhooked positive (+) red cable to its matching battery terminal (A). -
Page 20: Pre-Operating Inspection
2. Press the bale trigger using a pole inserted between the bale ram and the bale deck. DANGER: DO NOT attempt to engage the bale trigger by hand. 3. The TL60ECV balewrapper should automatically follow the sequence of the manual wrap mode without the manual operation of the control screen. -
Page 21: Section 4: Adjustments
See Fig .1 . 2. Lift handle and insert hoop lock pin through hole in hoop to lock plastic wrap carrier to desired height. See Fig .1 . Fig .1 Section 4: Adjustments - TL60ECV... - Page 22 See Fig .3. 8. Swing free end of plastic wrap roll into plastic wrap carrier, aligning hole over stationary spool. 9. Once aligned the sliding spring spool should snap into locked position. Fig .3 TL60ECV - Section 4: Adjustments...
- Page 23 13. Tie loose end of plastic to bale guide hook. 14. Close left safety guard, secure with rubber latch. NOTE: Rotate hoop and repeat steps 1-14 if other plastic wrap carrier requires reloading. Fig .6 Section 4: Adjustments - TL60ECV...
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Page 24: Bale Saddle Adjustment
Bale Saddle Adjustment The TL60ECV has moveable bale saddles to allow various bale sizes to be wrapped. To adjust the bale size: 1. Look at decals on front of wrapper for bale saddle position. See Fig .2. NOTE: Bale sizes and positions on decals are a reference only. -
Page 25: Section 5: Control Panel Operation
Move joystick up to steer left, down to steer right, towards the front of balewrapper to drive forward or vise versa to reverse machine. pg.12-4. Section 5: Control Panel Operation - TL60ECV... -
Page 26: Section 6: Control Screen Operation
6. Laser Clearance Status - Displays actual distance from guiding bale row with laser guidance option. See Section 20 Section 20 7. Laser Steering Status - Displays direction of optional laser guided steering. See 8. Brake Button - Not applicable with model TL60ECV. TL60ECV - Section 6: Control Screen Operation... -
Page 27: Manual Wrap Mode Screen Functions
8. Brake Button - Not applicable with model TL60ECV. Control Screen Error Messages If, while operating, you see an error message replacing the Tubeline decal, stop the machine and check that the doors are fully closed and that the film has not ripped or emptied. -
Page 28: Setup Screen
8. Change to different length the ram will travel before the hoop starts rotating (default is 6”). 9. Change to different complete ram travel length (default is 42”). 10. Change to different preset bale widths (36”,48”,60”). TL60ECV - Section 6: Control Screen Operation... -
Page 29: Information Screen
This screen is used to enable/disable installed options. Non-labelled boxes are informative only. Use selector knob to select and modify installed options. NOTE: Do not change settings without authorization from Tubeline Mfg. 1. Power Drive - Enable or disable. 2. Laser Guidance Sensor - Enable or disable. -
Page 30: Section 7: Operation
See 9. Adjust control screen settings according to bale pg.6-3 Fig .1 size. Refer to Setup Screen, 10. Lower rear cam axle to ground using control screen before engaging auto wrap mode. Fig .2 TL60ECV - Section 7: Operation... -
Page 31: Auto Wrap Mode
3. As bale ram returns to front of balewrapper continue placing bales onto bale deck until reaching the last bale of row. Steering The TL60ECV balewrapper is equipped with electric over hydraulic steering to keep the balewrapper headed in desired direction or to direct the wrapper around obstacles. For steering operation refer to Functions, pg.5-1 Control Panel CAUTION: Wrap on flat even surface to prevent balewrapper from drifting out of line. -
Page 32: Ending Bale Row
See Fig .3 . 10. Extend the final bale pushoff by pivoting the handle under the ram to the opposite side of the machine. See Fig .4 & Fig .2 Fig .3 Fig .4 TL60ECV - Section 7: Operation... -
Page 33: After Wrapping
Dispatch Arm Operation, After Wrapping Inspect wrapped bale row for any holes on plastic film. Patch with tape if necessary. Label bale row with information such as wrap date, moisture percentage, foliage type, etc. Section 7: Operation - TL60ECV... -
Page 34: Section 8: Transporting Balewrapper
Fasten safety chain (B) securely to power unit. Insert balewrapper’s 7-pin connector (C) into • power unit’s matching receptacle. Refer to Lighting & Marking, pg.2-2 • Make sure parking brake is released before driving away. Fig .1 TL60ECV - Section 8: Transporting Balewrapper... -
Page 35: Slow Moving Vehicle (Smv) Sign
Extend the longevity of your machine store in sheltered area out of the elements and on a flat surface. • Chock wheels after parking. Maintenance Section • Refer to for recommended service and maintenance • Cover balewrapper if necessary or preferred. Section 8: Transporting Balewrapper - TL60ECV... -
Page 36: Section 9: Feeding
Follow these instructions for proper plastic film disposal: • Collect and dispose all plastic film in an Environmentally Friendly manner. • Use recycling services when available. • Do not burn plastic film. • Do not contaminate environment with loose plastic film. TL60ECV - Section 9: Feeding... -
Page 37: Section 10: Maintenance
Section 10: Maintenance Grease Points Grease decals on machine signify an area to occasionally grease. Use a high quality EP grease. 10-1 Section 10: Maintenance - TL60ECV... -
Page 38: Grease Timeline
Oil filter is mounted on front side of oil tank. Replace oil filter after 60 hours of operation. See chart below for recommended oil filter replacement. FILTER CROSS REFERENCE FILTER REFERENCE Stauf SF6520 Gresen F22001 Fram P1653-A Fleetguard HF6510 Cross 1A9021 TL60ECV - Section 10: Maintenance 10-2... -
Page 39: Section 11: Diagnostics
Section 11: Diagnostics Manifold Solenoid Functions Section 11: Diagnostics - TL60ECV 11-1... -
Page 40: Troubleshoot Plastic Film And Carriers
CAUTION: Do not use a hammer on the aluminum stretcher rolls. 4. Plastic film sticks to bale spears and tears the plastic inside the bale. • Ensure bale sit firmly on the bale deck, bale spears should deflect the hay somewhat. TL60ECV - Section 11: Diagnostics 11-2... -
Page 41: Section 12: Option - Power Drive
3. There will be two loose and capped wires that are labelled SV8 and SV9. 4. Remove the caps and insert them into the matching PDM solenoid sockets (SV8 & SV9) to complete power drive wiring circuit. Section 12: Option - Power Drive - TL60ECV 12-1... -
Page 42: Power Drive Installation - Single
See arrows in Fig.1. 5. Connect hoses as follows: • DF port to hydraulic motor fitting closest to wheel. • DR port to hydraulic motor fitting furthest from wheel. TL60ECV - Section 12: Option - Power Drive 12-2... -
Page 43: Power Drive Installation - Dual
Make sure 90° hose ends are towards main manifold valve. See arrows in Fig.2. 6. Connect hoses as follows: Section 12: Option - Power Drive - TL60ECV 12-3... -
Page 44: Power Drive Operation
Push toggle knob towards front of machine to drive the machine forward. Push the toggle knob towards the rear of machine to reverse the machine as desired. Releasing knob will return it to neutral position and stop the bale wrapper from travelling further. TL60ECV - Section 12: Option - Power Drive 12-4... -
Page 45: Section 13: Option - Remote Control
Refer to Information page on display screen, pg.6-4 , to test remote conectivity. NOTE: Store remote control inside tube marked “REMOTE ENCLOSED” on right side of machine when not in use. LEFT START RIGHT STOP Section 13: Option - Remote Control - TL60ECV 13-1... -
Page 46: Section 14: Option - Plastic Film Sensor
NOTE: As a guide, if the hoop stops before an empty plastic film carrier passes the film sensor wire, the wire is too short and if the hoop does not stop with one empty plastic film carrier the film sensor wire is too long. TL60ECV - Section 14: Option - Plastic Film Sensor 14-1... -
Page 47: Plastic Film Sensor Operation
Make sure plastic film sensor wire is on top of plastic film after installing new plastic rolls. • Plastic film sensor wire drops when plastic film roll empties or breaks, causing wrap cycle to stop. Section 14: Option - Plastic Film Sensor - TL60ECV 14-2... -
Page 48: Section 15: Option - Wireless Plastic Film Sensor
Black and red power cables marked as “VEC” must run to the control panel. The control panel and fuse box will need to be opened. Fig .2 NOTE: All plugs shown from rear side. TL60ECV - Section 15: Option - Wireless Plastic Film Sensor 15-1... -
Page 49: Wireless Film Sensor Transmitter Installation
This causes the wrap cycle to stop, ensuring no bales are pushed through the wrap chamber without plastic film coverage. Section 15: Option - Wireless Plastic Film Sensor - TL60ECV 15-2... -
Page 50: Section 16: Option - Dispatch Arm
4. Slide dispatch arm into left ram tube. Bolt with existing bolt and nut. 5. Lower dispatch arm to ensure it fits into right Fig.3 side pocket. See Fig .1 Fig .2 Fig .3 TL60ECV - Section 16: Option - Dispatch Arm 16-1... -
Page 51: Dispatch Arm Operation
4. Raise dispatch arm to folded position with handle and lock latch if starting a new row. See Fig.2 WARNING: Keep dispatch arm in lowered position for highway transportation. Fig .2 Section 16: Option - Dispatch Arm - TL60ECV 16-2... -
Page 52: Section 17: Option - Guide Roller Kit
Guide Roller Kit Installation Refer to Parts Manual to ensure all parts are included. 1. Slide left and right guide rollers into their respective holders. 2. Bolt in place with provided hardware. TL60ECV - Section 17: Option - Guide Roller Kit 17-1... -
Page 53: Section 18: Option - Night Light Kit
Night Light Kit Operation 1. Flip toggle switch on control panel to illuminate bale deck and wrap chamber. Refer to pg.5-1 2. Flip toggle switch again to turn off lights. Section 18: Option - Night Light Kit - TL60ECV 18-1... -
Page 54: Section 19: Option - Twin Wrap Kit
2. Slide twin wrap left or right to increase or decrease the plastic film layer overlap. 3. Turn handles to tighten twin wrap and push them down to lock in place. Fig .1 TL60ECV - Section 19: Option - Twin Wrap Kit 19-1... -
Page 55: Twin Wrap Plastic Film
8. Route twin wrap plastic film over roller and under the existing standard plastic film roll. See Fig.2. 9. Route both overlapping plastic film ends through standard film carrier rollers as specified on pg.4-4 Fig .1 Fig .2 Section 19: Option - Twin Wrap Kit - TL60ECV 19-2... -
Page 56: Section 20: Option - Laser Guidance System
NOTE: It may be possible to route the communication cable along side existing wires. 4. Enable the laser guidance option using the pg.6-4 control screen Parameters page, see Fig .1 TL60ECV - Section 20: Option - Laser Guidance System 20-1... -
Page 57: Laser Guidance Adjustment
These can be set in increments of 4”, starting at 38”. NOTE: The home screen sections, shown in Fig.3, “Laser Steering” and “Actual Distance” are informative only. Fig .2 Fig .3 Section 20: Option - Laser Guidance System - TL60ECV 20-2... -
Page 58: Section 21: Option - Roadflex Suspension Axle
Unbolt and remove existing front axle. • Use hoist and a helper to lift the new axle into position. • Use hardware from standard front axle to bolt suspension axle in place. TL60ECV - Section 21: Option - Roadflex Suspension Axle 21-1... -
Page 59: Imperial Torque Value Chart
Imperial Torque Value Chart Imperial Torque Value Chart - TL60ECV... -
Page 60: Metric Torque Value Chart
Metric Torque Value Chart TL60ECV - Metric Torque Value Chart VIII... - Page 61 Night Light Kit Installation . . 18-1 Night Light Kit Operation . 18-1 Observe Maximum Transport Speed . . 8-2 Operator’s Manual Optional Remote Start . . 7-2 Orientation . . 1-2 Parameters Screen . . 6-4 Imperial Torque Value Chart - TL60ECV...
- Page 62 Serial Number . Setup Screen . . 6-3 Slow Moving Vehicle (SMV) Sign . . 8-2 Starting a Bale Row . . 7-1 Steering . . 7-2 Stopping Cycle . 7-2 Storage . . 8-2 TL60ECV - Imperial Torque Value Chart...
- Page 63 Wireless Film Sensor Operation . . 15-2 Wireless Film Sensor Reciever Board Installation . . 15-1 Wireless Film Sensor Transmitter Installation . . 15-2 Wrapping Site . . 3-3 Wrapping Straw . . 1-1 Imperial Torque Value Chart - TL60ECV...
- Page 64 WARNING The engine exhaust from this product contains chemi- cals known in the state of California to cause cancer, birth defects, or other reproductive harm.
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