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Summary of Contents for Tubeline Boss R 4520
- Page 1 Operator’s Manual 40252 (16/01/2017)
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Page 2: Warranty And Limitation Of Liability
Operator’s Manual Thank you for choosing the Tubeline Boss R 4520 Bale Processor. Our hope is that it will give you many years of productive service. Please read and understand this manual and the machine before operation. Warranty and Limitation of Liability All equipment is sold subject to mutual agreement that it is warranted by the company to be free from defects of materials and workmanship. - Page 3 Intentionally Left Blank...
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Page 4: Table Of Contents
After Every 10 Hours of Operation ......6-1 Section 7 - Processor Service Section 8 - Grease Points Section 9 - Control Functions Boss R 4520... - Page 5 Metric Torque Values ....... . . 11-2 Boss R 4520...
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Page 6: Section 1 - Introduction
Always refer to the model and serial number when ordering parts or requesting information from your dealer. The serial number plate is located on upper left front corner of the top beater of your Tubeline Boss R machine. Refer to image on page 3-1. -
Page 7: Section 2 - Safety Instructions
Do not attempt to operate this equipment under following all safety precautions and by using good the influence of drugs or alcohol. safety practices. YOU are the key to safety : Section 2 - Safety Instructions - Boss R 4520... -
Page 8: Safety Instructions
Do not stand or climb on this product when raised. Do not place any part of your body under any part of this product unless this product is securely resting on adequate blocking or on the ground. Boss R 4520 - Section 2 - Safety Instructions... - Page 9 WARNING Obey all safety instructions listed in this section and throughout this manual. Failure to obey instructions in this section could result in death or serious injury. Section 2 - Safety Instructions - Boss R 4520...
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Page 10: Section 3 - Safety Sign Locations
DE41711 Angled Crush Hazard DE41712 Hand Pinch Point DE41713 High Pressure Fluid DE41714 Read Operator’s Manual DE41715 Remove Key Before Repair DE41716 Shaft Entanglement DE41717 Sprocket Entanglement DE41718 Thrown Object Boss R 4520 - Section 3 - Safety Sign Locations... - Page 11 Item : 3 Item : 4 Part # : DE41713 Part # : DE41714 High pressure fluid hazard. Refer to Read and understand manual pg.5-3. Maintenance notes on before operating this machine. Section 3 - Safety Sign Locations - Boss R 4520...
- Page 12 Item : 7 Item : 8 Part # : DE41717 Part # : DE41718 Never reach into rotating Thrown object hazard. sprocket area. Stand clear of feed path. Boss R 4520 - Section 3 - Safety Sign Locations...
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Page 13: Section 4 - Power Unit Specifications
Use caution when raising loaded processor. Objects could fall from processor toward bystanders or operator. Remove all foreign objects from bales. Section 4 - Power Unit Specifications - Boss R 4520... -
Page 14: Processor Installation Instructions
Run machine through cycle without bale in chamber to confirm all functions are in good working order. Loading Bales When using the loading arm to load a bale into the Boss R 4520, keep loading implement at idle and a low oil flow rate. -
Page 15: Shredding
Carefully raise the loader arm and cycle the tilt cylinders to check hose clearances and to check any interference. Section 5 - Processor Operation - Boss R 4520... -
Page 16: Adjustments And Repairs
Adjustments and Repairs DO NOT MODIFY YOUR SHREDDER WITHOUT CONSENT OF MANUFACTURER When making repairs, use only genuine Tubeline parts or, for fasteners, hydraulic hoses or hydraulic fittings, use only properly rated parts. Replacement parts, for parts with safety signs attached, must also have safety sign attached. -
Page 17: Section 6 - Processor Maintenance
Make sure that all safety signs are in place, are clean and are legible. Refer to Safety Sign Section (page 2-1). After Every 10 Hours of Operation Grease all roller bearings (refer to diagram on page 8-1). Inspect and tighten Allen screws on bearing. Section 6 - Processor Maintenance - Boss R 4520... -
Page 18: Section 7 - Processor Service
(if the machine is so equipped). Steam-clean the power unit before any installation is made to the hydraulic system. Remove any attachment from the power unit and position on a level surface. Boss R 4520 - Section 7 - Processor Service... -
Page 19: Section 8 - Grease Points
Section 8 - Grease Points Section 8 - Grease Points - Boss R 4520... - Page 20 Specifications Flange Bearings (6): Once a Week Bale Arm Cylinder Bushings: Once a Week Sprockets: Once a Week Pins: Once a Month Boss R 4520 - Section 8 - Grease Points...
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Page 21: Section 9 - Control Functions
A green push button that must be held to lower the loading arm. Releasing button will stop the lowering of the loading arm. Section 9 - Control Functions - Boss R 4520... -
Page 22: Section 10 - Part Breakdowns & Lists
Section 10 - Part Breakdowns & Lists Actual parts may vary slightly from illustrations. Boss R 4520 - Section 10 - Part Breakdowns & Lists 10-1... -
Page 23: Frame
Frame 10-2 Section 9 - Control Functions - Boss R 4520... - Page 24 Front Angled Corner Post 41524 Front Side Shield 41586 Rear Side Panel CB 5/16-18X1.0 Z5 Carriage Bolt - 5/16-18 x 1” Zinc Plated Grade 5 HBC516X34 Hex Bolt Cerrated HNC516 Hex Nut Cerrated Boss R 4520 - Section 9 - Control Functions 10-3...
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Page 25: Bed Chain
Bed Chain 10-4 Section 9 - Control Functions - Boss R 4520... - Page 26 LN 3/8 N Locknuts - 3/8-16 Zinc Plated Nylon Insert Lock Nut SS 38-24X38 3/8”-24 x 3/8” Black Oxide Alloy Steel Knurled Point Socket Set Screw VAL 1008 Motor, Hydraulic - (BS208107A) Boss R 4520 - Section 9 - Control Functions 10-5...
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Page 27: Bed Chain Sliders
Bed Chain Sliders 10-6 Section 9 - Control Functions - Boss R 4520... - Page 28 Bed Chain Sliders ITEM QTY PART NUMBER DESCRIPTION 41541 Bed Sliders HB 5/16-18X1.0 FHSCS Hex Bolt - 5/16-18 x 1” Zinc Plated Flat Head Socket Cap Screw HNC516 Hex Nut Cerrated Boss R 4520 - Section 9 - Control Functions 10-7...
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Page 29: Loading Arm
Loading Arm 10-8 Section 9 - Control Functions - Boss R 4520... - Page 30 Hex Bolt - 5/16-18 x 1” Zinc Plated Flat Head Socket Cap Screw HBC12X34 Hex Bolt Cerrated Gr. 5 NC HBC38X1 Hex Bolt Cerrated RP 3/8X 2.0 Pin - Roll Pin 3/8 x 2.0 Boss R 4520 - Section 9 - Control Functions 10-9...
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Page 31: Deflector
Deflector 10-10 Section 9 - Control Functions - Boss R 4520... - Page 32 Hex Bolt Cerrated - 3/8-16 x 1-1/4 Case Hardened Zinc Flange Bolt HIN 3.5 X 3.5 Hinge - 3 1/2 x 3 1/2 Butt Hinge - Plain Weldable HNC14 Hex Nut Cerrated HNC38 Hex Nut Cerrated Boss R 4520 - Section 9 - Control Functions 10-11...
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Page 33: Bed Dropout
Bed Dropout 10-12 Section 9 - Control Functions - Boss R 4520... - Page 34 HB 1/2-13X3.0 Z5 Hex Bolt 1/2-13 x 3” Grade 5 Zinc Plated Hex Cap Screw NC HBC516X34 Hex Bolt Cerrated HNC516 Hex Nut Cerrated LN 1/2 N Locknuts - 1/2-13 Zinc Plated Nylon Insert Lock Nut Boss R 4520 - Section 9 - Control Functions 10-13...
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Page 35: Flail Drum
Flail Drum 10-14 Section 9 - Control Functions - Boss R 4520... - Page 36 LN 5/8 N Locknut - 5/8-11 Zinc Plated Nylon Insert Lock Nut PB 5/8X2.1/4 Plow Bolts Gr.5 SPR60B18-1.25 60B18 Sprocket w/1.25 Bore 5/16 kwy SPR60B18-1.5 60B18 Sprocket w/1.5 Bore 3/8 kwy Boss R 4520 - Section 9 - Control Functions 10-15...
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Page 37: Flail Drum Assembly
Flail Drum Assembly 10-16 Section 9 - Control Functions - Boss R 4520... - Page 38 5/8”-18 x 3 1/2” Grade 8 Yellow Zinc Hex Cap Screw KS41594 Keystock .375 x .375 x 2.75 LN 5/8 N Locknut - 5/8-11 Zinc Plated Nylon Insert Lock Nut SAW200059 Flail Bushing Boss R 4520 - Section 9 - Control Functions 10-17...
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Page 39: Flail Drum Guards
Flail Drum Guards 10-18 Section 9 - Control Functions - Boss R 4520... - Page 40 Flail Drum Guards ITEM PART NUMBER DESCRIPTION 36106 Restrictor Bars CB 3/8-16X1.0 Z5 Carriage Bolt - 3/8-16 x 1” Grade 5 Zinc HBC38X1 Hex Bolt Cerrated HNC38 Hex Nut Cerrated Boss R 4520 - Section 9 - Control Functions 10-19...
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Page 41: Front Cover
Front Cover 10-20 Section 9 - Control Functions - Boss R 4520... - Page 42 Front Cover ITEM QTY PART NUMBER DESCRIPTION 37495 Front Cover HNP 5/16 Panel Nut - 5/16” U-Type Spring HBC516X34 Hex Bolt Cerrated HNC516 Hex Nut Cerrated Boss R 4520 - Section 9 - Control Functions 10-21...
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Page 43: Manifold Block
Manifold Block 10-22 Section 9 - Control Functions - Boss R 4520... - Page 44 Manifold Block ITEM PART NUMBER DESCRIPTION 37835 Manifold HB 3/8-16X1.0 Z5 Hex Bolt 3/8-16 x 1” Grade 5 Zinc Plated Hex Cap Screw NC Boss R 4520 - Section 9 - Control Functions 10-23...
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Page 45: Hydraulic Schematic
Hydraulic Schematic 10-24 Section 9 - Control Functions - Boss R 4520... - Page 46 Hyd. Fitting- 1/2” JIC- 1/2” SAE 90 Deg Elbow HF QCFF-1 Quickcoupler 3/4” Flat Face Pipe -Female HF QCFF-2 Quickcoupler 3/4” Flat Face Pipe -Male VAL 1008 Motor, Hydraulic - (BS208107A) VAL FT-03-2090 Flow Control Valve Boss R 4520 - Section 9 - Control Functions 10-25...
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Page 47: Electrical Schematic
Electrical Schematic 10-26 Section 9 - Control Functions - Boss R 4520... - Page 48 Intentionally Left Blank...
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Page 49: Section 11 - Torque Value Charts
Section 11 - Torque Value Charts Imperial Torque Values Section 11 - Torque Value Charts - Boss R 4520 11-1... -
Page 50: Metric Torque Values
Metric Torque Values Boss R 4520 - Section 11 - Torque Value Charts 11-2... - Page 51 . 5-2 Processor Installation Instructions . 5-1 Safety Instructions . 2-2 Serial Number Location . . 1-1 Shredding . . 5-2 Uses . . 1-1 Warranty and Limitation of Liability . Section 11 - Torque Value Charts - Boss R 4520...
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