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Tubeline Manufacturing Limited
6455 Reid Woods Drive RR #4
Elmira, Ontario, Canada N3B 2Z3
Email:
sales@tubeline.ca
Fax: 519.669.5808
Tel: 519.669.9488
Toll-free (North America): 1.888.856.6613
www.tubeline.ca
Operator's Manual
Keep this manual with the machine at all times.
Balewrapper
TL1100R
Rev. 1-0
PRINTED IN CANADA
49483
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Summary of Contents for Tubeline TL1100R
- Page 1 Tubeline Manufacturing Limited 6455 Reid Woods Drive RR #4 Elmira, Ontario, Canada N3B 2Z3 Email: sales@tubeline.ca Fax: 519.669.5808 Tel: 519.669.9488 Toll-free (North America): 1.888.856.6613 www.tubeline.ca Operator’s Manual Keep this manual with the machine at all times. Balewrapper TL1100R Rev. 1-0...
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Page 2: Warranty And Limitation Of Liability
Operator’s Manual Thank you for choosing the Tubeline TL1100R Individual Round Bale Wrapper. Our hope is that it will give you many years of productive service. This machine is designed to wrap round bales in a film of plastic. NOTE: Read and understand this manual and the machine before operation. -
Page 3: Table Of Contents
Transportation ................5-9 Table of Contents - Balewrapper TL1100R... - Page 4 Section 6: TL1100R-AP Power Pack Option Standard Model Disassembly ............. . 6-1 Cooler Assembly &...
- Page 5 Intentionally Left Blank...
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Page 6: Section 1: General Information
Section 1: General Information Dimensions Side Front Balewrapper TL1100R - Section 1: General Information... -
Page 7: Terminology
Directional references in this manual are dependant on the operator’s position from a forward pointed position with this machine hitched. Rear Left Right Front Terminology Common terms used in this manual. Tensioner Guide Roller(s) Turntable Roller(s) Frame Manifold Three Point Hitch (3PH) Operator’s Manual - Balewrapper TL1100R... -
Page 8: Suitable Wrapping Timeframe
For more information visit Bale Sizes The TL1100R will wrap round bales up to 6’ in diameter and 5’ long. It will NOT wrap square bales. Specifications Machine Length 118” Machine Width 79”... -
Page 9: Section 2: Safety
Danger: Indicates a hazardous situation that needs to be avoided. It is you the operator that needs to be aware of these dangers. If you have questions not answered in this manual, please contact your dealer or Tubeline Manufacturing Ltd. Safety Guidelines Safety of the operator is paramount. -
Page 10: Before Operation
Store the machine in a cool dry place. It is recommended that you tighten the drive chains after the first day of use every year. Also grease the drive chains before storing the TL1100R, replace any removed shields. Balewrapper TL1100R - Section 2: Safety... -
Page 11: Safety Decal Location
Safety Decal Location Section 2: Safety - Balewrapper TL1100R... - Page 12 ISO Decal - Chain Entanglement DE41913H ISO Decal - Stop Moving Parts Before Handling DE42784S ISO Decal - Read OM Decal Section DE43227 TL1000R Tensioner Wrap Decal DE49488 ISO Decal - Vertical Lock DECANADA Decal Made In Canada Balewrapper TL1100R - Section 2: Safety...
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Page 13: Safety Decals
Visual arrows display warning to stay clear of operating Turntable. for detailed instruction on routing plastic film through tensioner. pg.2-3 Item 4 on Part No: DE36080 - Front Left of Turntable Marks side the wrapper turntable ejects bale off of. Section 2: Safety - Balewrapper TL1100R... - Page 14 Do not remove shields before drive components have Part No: DE41899 - Rear Cross Beam of Trailer Base completely stopped. Keep hands away while machine Stand clear of wrapper while turntable is spinning. is in operation. Balewrapper TL1100R - Section 2: Safety...
- Page 15 Your best assurance against accidents or damage to the machine is to know how it operates. If you do not understand a portion of the manual or a function of the wrapper, please contact your dealer or an experienced operator. Section 2: Safety - Balewrapper TL1100R...
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Page 16: Section 3: Initial Setup
NOTE: If tractor is not equipped with a matching female Fig.3.2 plug, one will need to be obtained and installed. Contact your local parts dealer. Fig.3.3 Balewrapper TL1100R - Section 3: Initial Setup... -
Page 17: Section 4: Adjustments And Repairs
3. Raise or lower the tensioner (C) so that plastic film will be applied to the middle of the bale. 4. Retighten both handles to lock tensioner to its desired height. (Fig.4.2) Fig.4.2 Section 4: Adjustments and Repairs - Balewrapper TL1100R... -
Page 18: Guide Roller Adjustment
(D). 4. Tighten nut (C) to lock sprocket assembly in its new position. 5. Replace Chain Cover and fasten with twist lock tabs. Fig.4.5 Balewrapper TL1100R - Section 4: Adjustments and Repairs... -
Page 19: Flow Regulator Adjustment
(A) with a wrench. Use an allen key to turn the set screw (B) as needed. Turn clockwise for faster rotation, counterclockwise to slow the rotation. After desired rotation speed is reached, retighten the jam nut. Fig.4.6 Section 4: Adjustments and Repairs - Balewrapper TL1100R... -
Page 20: Section 5: Operating Procedure
The following method dictates how to operate the TL1100R Tubeline Individual Wrapper. The TL1100R is designed to either wrap bales while mounted to a tractor three point hitch or independently while sitting on level ground. The TL1100R-A standard model in powered via two hydraulic hoses connected to a power unit. -
Page 21: To Install Plastic Wrap Film
When the plastic is installed correctly, it should stretch tight on the bale to form a smooth wrapped bale. Note: Plastic rolls have a 4” overlap to provide better sealing (Fig.5.5). Section 5: Operating Procedure - Balewrapper TL1100R... -
Page 22: Trouble Shooting Plastic Installation
Rolls of plastic may catch on the bottom of the bale. If bales are misshaped the roll of plastic may drag on the bottom of the bale, causing the plastic to break. Balewrapper TL1100R - Section 5: Operating Procedure... -
Page 23: Control Screen Operation
AUTO FROM LOAD POSITION. AUTO FROM HOME, Fig.5.8, is the main menu i.e. home screen. This mode is the default, in which the wrapper turntable is loaded directly from the rear (90° to base frame). Fig.5.8 Section 5: Operating Procedure - Balewrapper TL1100R... -
Page 24: Remote Control Operation
If the turntable will not raise, press the TIP DOWN button for 3 seconds. Only STOP CANCEL/ required in MANUAL TIP MODE. HOME LOAD: Press to rotate turntable to preset loading position AUTO FROM LOAD POSITION. Fig.5.10 Balewrapper TL1100R - Section 5: Operating Procedure... -
Page 25: Load Bales
3. After bale is wrapped the turntable will automatically slow down on the last rotation and stop at the home position. This is the only acceptable position to unload a bale in. Fig.5.8 Section 5: Operating Procedure - Balewrapper TL1100R... -
Page 26: Tip Mode - Auto
(Fig.5.10). Press B2 and B3 buttons to return to Home screen. Use arrows to move to desired function, pressing B4 button to start the function. The functions and operating procedure are identical to those of the remote control. Fig.5.10 Balewrapper TL1100R - Section 5: Operating Procedure... -
Page 27: Continuous Wrapping & Bale Wrap Cut
NOTE: Inspect wrapped bales and patch any holes and/or tears with heavy duty tape. Using a bale grapple will remove the need to patch bale spear holes after moving wrapped bales. 3. Turn off display screen and remote control before transporting or leaving work site. Section 5: Operating Procedure - Balewrapper TL1100R... -
Page 28: Transportation
2. To avoid unravelling, secure plastic rolls on tensioner. 3. Raise wrapper off ground with 3 pint hitch. 4. Know and follow your local road laws and speed limits when transporting. Fig.5.12 Balewrapper TL1100R - Section 5: Operating Procedure... -
Page 29: Section 6: Tl1100R-Ap Power Pack Option
Section 6: TL1100R-AP Power Pack Option Standard Model Disassembly Follow these instructions to upgrade your machine from a TL1100R-A to a TL1100R-AP. This will allow one person wrapping operation . NOTE: Turntable must be rotated perpendicular to the frame to allow hydraulic oil tank installation. -
Page 30: Cooler Assembly & Installation
3 point hitch pin. 2. Fasten with 49506 battery bracket (C) and 2 3/8” x 3/4” hex bolts (D) and 3/8” lock nut (E). Fig.6.3 Balewrapper TL1100R - Section 6: TL1100R-AP Power Pack Option... -
Page 31: Oil Tank Installation
4-4 in the TL1100R Parts Manual to attach powerpack hydraulic hoses and fittings. 11. After tightening all fittings and hose ends, start the engine and check for any leaks. Fig.6.6 Section 6: TL1100R-AP Power Pack Option - Balewrapper TL1100R... -
Page 32: Auto Powerpack Operation
8. If using Manual Wrap Mode, press the Tip Down button on remote to unload bale. 9. Load next bale. 10. Rotate turntable manually or press WRAP on remote to begin wrapping bale and to cut the plastic film from the unloaded bale. Balewrapper TL1100R - Section 6: TL1100R-AP Power Pack Option... -
Page 33: Section 7: Grease Points
Grease Gun Use a grease gun to lubricate these areas with a #2 grade all purpose lithium grease before operating season, and monthly during operational season to keep machine in optimum operating condition. Fig.7.1 Section 7: Grease Points - Balewrapper TL1100R... -
Page 34: Aerosol Grease
Reattach plug. Aerosol Grease Use a #2 grade penetrating white grease in aerosol form to lubricate the roller chains (Fig.7.2) before and after each operating season. Spray chains monthly during regular operational use. Fig.7.2 Balewrapper TL1100R - Section 7: Grease Points... -
Page 35: Torque Values - Imperial
(6-in.) long. Grade 1 applies for hex cap screws over 152 mm (6-in.) the original. long, and for all other types of bolts and screws of any length. Make sure fasteners threads are clean and that you properly start thread engagement. This will prevent Torque Values - Imperial - Balewrapper TL1100R... -
Page 36: Torque Values - Metric
If higher property class “Dry” means plain or zinc plated without any lubrication. fasteners are used, these should only be tightened to the strength of the original. Make sure fasteners threads are clean and that you Balewrapper TL1100R - Torque Values - Metric... - Page 37 Section 3: Initial Setup . . 3-1 Section 4: Adjustments and Repairs . . 4-1 Section 5: Operating Procedure . . 5-1 Section 6: TL1100R-AP Power Pack Option . 6-1 Section 7: Grease Points . . 7-1 Serial Number . . II Specifications .
- Page 38 . IV Torque Values - Metric . Tractor Hookup . 5-1 Transportation . . 5-9 Trouble Shooting Plastic Installation . . 5-3 Warranty and Limitation of Liability . . II Wrap Operation Setup . . 5-1 Balewrapper TL1100R - Index...
- Page 39 WARNING The engine exhaust from this product contains chemicals known in the state of California to cause cancer, birth defects, or other reproductive harm.
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