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Printed Matter No. 9839 0661 01
Publication Date 2018-09-13
Valid from Serial No. B0400001
Valid to Serial No. B0609999
EP5PTI19 HR10-MT
(8-19 Nm)
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
EP5PTI19 HR10-MT
8431038130
WARNING
Impulse Nutrunner
Product Instructions
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Summary of Contents for Atlas Copco EP5PTI19 HR10-MT
- Page 1 EP5PTI19 HR10-MT Printed Matter No. 9839 0661 01 Impulse Nutrunner Publication Date 2018-09-13 Valid from Serial No. B0400001 Product Instructions Valid to Serial No. B0609999 EP5PTI19 HR10-MT 8431038130 (8-19 Nm) WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury.
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Page 2: Table Of Contents
Setting of tightening torque when using Trim function...... 16 Service ........................ 17 General Service information ................ 17 Tightening of threaded connections.............. 17 Maintenance instructions ................ 17 Daily inspection ................... 17 Preventive maintenance .............. 17 Preventive maintenance level 1............ 18 © Atlas Copco Industrial Technique AB - 9839 0661 01... - Page 3 Test after service .................... 27 Tool condition test ................ 27 Torque check - residual measurement on actual joint...... 28 Troubleshooting.................... 29 Trouble shooting guide ................... 29 Recycling ....................... 31 Recycling instruction.................. 31 Recycling instructions for ErgoPulse PTI............ 31 © Atlas Copco Industrial Technique AB - 9839 0661 01...
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Page 4: Product Information
■ Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty. ■ To avoid damage or destruction of tool parts, service the tool according to the recommended mainte- nance schedules and follow the correct instructions. -
Page 5: Website
You can find information concerning our products, accessories, spare parts and published matters on our website. Safety Data Sheets MSDS/SDS The safety data sheets describes chemical products sold by Atlas Copco. For more information, consult the website: www.atlascopco.com/sds Country of origin Please refer to the information on the product label. -
Page 6: Technical Data
14 ft lb Torque range min Nm 8 Nm Torque range min ft lb 6 ft lb Vibration standard ISO28927-2 Vibration value m/s² 1.7 m/s² Weight 0.9 kg Weight 2.0 lb © Atlas Copco Industrial Technique AB - 9839 0661 01... -
Page 7: Installation
Air quality ■ For optimum performance and maximum product life we recommend the use of compressed air with a maximum dew point of +10°C (50°F). We also recommend to install an Atlas Copco refrigeration type air dryer. ■ Use a separate air filter which removes solid particles larger than 30 microns and more than 90% of liquid water. -
Page 8: Operation
It is possible to connect the tool to a pressure control equipment to monitor the tightening. The pressure signal from the tool (differential pressure over the motor) can be used to detect: ■ Missed fasteners ■ Trigger release before set torque is reached © Atlas Copco Industrial Technique AB - 9839 0661 01... -
Page 9: Optimizing The Performance Of Your Ergopulse Tool
≤ 1 second for tools up to 30 Nm ■ ≈ 1 second for tools up to 80 Nm ■ ≈ 2 seconds for tools up to 150 Nm ■ ≈ 5 seconds for tools up to 450 Nm © Atlas Copco Industrial Technique AB - 9839 0661 01... -
Page 10: Multitrim Function/Feature
Position of the set screw with AutoTrim or Trim setting: For complete instructions on how to switch between AutoTrim and Trim function, see Switching to Trim function or Switching to AutoTrim function. © Atlas Copco Industrial Technique AB - 9839 0661 01... -
Page 11: Switching To Trim Function
When the tool has been used with Trim function, follow the instructions of the illustration below, to switch to AutoTrim function. Check that the tool works properly, see Setting of tightening torque when using Au- toTrim function. © Atlas Copco Industrial Technique AB - 9839 0661 01... -
Page 12: Adjusting The Autotrim Valve
Check the recommended reduced (free) speed, according to the table AutoTrim settings for custom pressure tools or AutoTrim settings for low pressure tools. Adjust if needed. Adjusting the reduced (free) speed Adjust the switching point valve. Adjusting the switching point valve © Atlas Copco Industrial Technique AB - 9839 0661 01... -
Page 13: Setting Of Tightening Torque
Make sure to use the same equipment, such as for example extensions, sockets and air pressure on the test joint as will be used on the actual joint. © Atlas Copco Industrial Technique AB - 9839 0661 01... -
Page 14: Torque Check - Residual Measurement On Actual Joint
* Torque required to cause the threads of the fastener (including its head) on which torque is applied, to move relative to the mating thread. The actual joint Torque wrench Perform a tightening. Measure the result with the Torque wrench. © Atlas Copco Industrial Technique AB - 9839 0661 01... -
Page 15: Setting Of Tightening Torque When Using Autotrim Function
When using a tool with AutoTrim function make sure that it is correctly adjusted. When correctly adjusted the AutoTrim reduces the speed during rundown and will automatically switch to full speed/power after ap- proximately 1-2 pulses. For further instructions, see Adjusting the AutoTrim valve. © Atlas Copco Industrial Technique AB - 9839 0661 01... -
Page 16: Setting Of Tightening Torque When Using Trim Function
When using the tool with Trim function make sure that it is adjusted correctly. The Trim valve can be used to reduce the speed to improve the accuracy, especially on low torque settings on hard joints. © Atlas Copco Industrial Technique AB - 9839 0661 01... -
Page 17: Service
See detailed information on preventive maintenance. ■ Make sure to use the service tools, service kits and spare parts recommended by Atlas Copco. ■ Make sure to follow the Service instructions provided by Atlas Copco on ServAid. -
Page 18: Preventive Maintenance Level 1
Maintenance level 1: after 200 000 - 250 000 tightening, see table Reference tightening, or once a year whichever comes first. For maximum tool performance follow below instructions and use recommended service tools and service kits from Atlas Copco. Always use tightening torque and lubrications as recommended by Atlas Copco. Tool handle: ■... -
Page 19: Assembling The Pulse Unit
It is important that the camshaft and the separator washer pin is lined up with the groove in the cylinder front piece. If not, the cylinder end piece will not be correctly fastened, and the Pulse unit will not function properly. © Atlas Copco Industrial Technique AB - 9839 0661 01... -
Page 20: Assembling The Autotrim Valve
Service EP5PTI19 HR10-MT Assembling the AutoTrim valve When re-assembling the AutoTrim after inspection or service, make sure to protect the piston sealing from the housing thread. Assembling motor in housing © Atlas Copco Industrial Technique AB - 9839 0661 01... -
Page 21: Position Of The Stop Pin In Pulse Unit
Check that the gauge is correctly inserted by repeatedly pressing and releasing the inertia body. The gauge should return to the correct position in line with the Pulse unit. Apply Loctite 290 to the adjustment screw. © Atlas Copco Industrial Technique AB - 9839 0661 01... - Page 22 Service EP5PTI19 HR10-MT Gauge diameter D (mm) 1.7 mm © Atlas Copco Industrial Technique AB - 9839 0661 01...
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Page 23: Lubrication Instructions
Longer tightening time ■ Very high pulse frequency, especially when the tool has not been used for a while. ■ Low torque or abnormal torque changes (increased scatter). ■ No shut-off © Atlas Copco Industrial Technique AB - 9839 0661 01... -
Page 24: Oil Filling And Changing Instruction For Pulse Unit
Oil filling and changing instruction for Pulse unit Required equipment for oil filling and oil changing: ■ Atlas Copco Pulse unit oil, for Ordering Number see Spare parts list. ■ Pulse unit Oil filling kit, for Ordering Number see Spare parts list. - Page 25 EP5PTI19 HR10-MT Service © Atlas Copco Industrial Technique AB - 9839 0661 01...
- Page 26 Service EP5PTI19 HR10-MT © Atlas Copco Industrial Technique AB - 9839 0661 01...
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Page 27: Test After Service
Make sure that the tool runs on full speed regardless of AutoTrim or Trim setting. If the tool is used with AutoTrim, also test the AT function. Also test the AutoTrim function. © Atlas Copco Industrial Technique AB - 9839 0661 01... -
Page 28: Torque Check - Residual Measurement On Actual Joint
* Torque required to cause the threads of the fastener (including its head) on which torque is applied, to move relative to the mating thread. The actual joint Torque wrench Perform a tightening. Measure the result with the Torque wrench. © Atlas Copco Industrial Technique AB - 9839 0661 01... -
Page 29: Troubleshooting
The rotation speed is too low. Not enough air pressure. Check the dimensions of the hose and couplings. Increase the air pressure. © Atlas Copco Industrial Technique AB - 9839 0661 01... - Page 30 Dirt in the silencer filter. Replace the silence filter. Wrong adjustments or settings. See Adjusting the AutoTrim valve. Dirt or damaged parts in the Au- Inspect and replace any worn toTrim. parts. © Atlas Copco Industrial Technique AB - 9839 0661 01...
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Page 31: Recycling
Screw ring Metal, Steel Sleeve Metal, Steel Ball bearing Metal, Steel End plate Metal, Aluminum Cylinder Metal, Aluminum Rotor Metal, Steel 7 vanes Plastics, Other, POM 7 plugs Plastics, Other, POM © Atlas Copco Industrial Technique AB - 9839 0661 01... - Page 32 Metal, Steel Support washer Metal, Aluminum Inlet washer Metal, Aluminum Trigger Metal, Steel Motor casing Metal, Aluminum Valve Metal, Brass Silencer Metal, Steel Adapter Metal, Aluminum/Steel Protective cover Plastics, Other, PUR © Atlas Copco Industrial Technique AB - 9839 0661 01...
- Page 36 Original instructions Atlas Copco Industrial © Copyright 2018, Atlas Copco Industrial Technique AB. All rights reserved. Any Technique AB unauthorized use or copying of the contents or part thereof is prohibited. This SE-10523 STOCKHOLM applies in particular to trademarks, model denominations, part numbers and drawings.
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