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EvaDrive450/600
SystemRoMedic
TM
Safety information
Visual inspection
Inspect lift functions regularly. Check to ensure that material is free from damage.
Before use
Make certain the lift is properly assembled.
Check lifting function and base-width adjustment.
Check driving function in all directions.
Check to ensure that the quick-connecting locking pin for the actuator is correctly installed.
Check sling bar connection and safety latch function.
Check that the accessory (EvaDrive) is properly mounted on the lift.
Always read the user manual
Always read the user manuals for all assistive devices used during a transfer.
Keep the user manual where it is accessible to users of the product.
Always make sure that you have the right version of the user manual.
The most recent editions of user manuals are available for downloading from our website, www.handicare.com.
Under no circumstances may a lift with EvaDrive be used by persons who have not received instruction in the operation
of a lift with the accessory mounted.
It is strongly prohibited to modify the original product.
Manual no: 905 En Rev 1
Service manual - English
SWL: 205 kg/450 lbs
270 kg/600 lbs
60900002
60900003
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Summary of Contents for Handicare SystemRoMedic EvaDrive450
- Page 1 Always make sure that you have the right version of the user manual. The most recent editions of user manuals are available for downloading from our website, www.handicare.com. Under no circumstances may a lift with EvaDrive be used by persons who have not received instruction in the operation of a lift with the accessory mounted.
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Page 2: Table Of Contents
Table of contents Assembly Final inspection ..................3 Using the product Important information ................4 Trouble-shooting ..................5 Exploded view ................6-13 Spare parts ................14-16 Changing spare parts .................17-20 Adjusting Toe-in/Toe-out ............21 Periodic inspection - protocol ..........22-23 Description of periodic inspection ............24 Periodic inspection - instruction ............25-27 Maintenance ..................28... -
Page 3: Final Inspection
Final inspection • Check to ensure that no components are left in the packaging. • Inspect the product for signs of damage. • Inspect wheels and brakes. • Check mechanical brake function by activating the brakes and, without activating EvaDrive, try to move the lift forward. -
Page 4: Using The Product
• For optimal function, inspect the lift regularly. See section on Maintenance. • Warranty applies only if repairs or alterations are made by personnel who are authorized by Handicare. • Never move the lift by pulling on the actuator! •... -
Page 5: Troubleshooting
- Contact Handicare If unusual sounds are heard: - Try to locate the source of the sound. - Take the lift unit out of service and contact Handicare. The lift cannot be started - Check the battery switch. - Check battery connection. - Page 6 Exploded view and components - Chassis EvaDrive450 S E R V I C E M A N U A L SystemRoMedic...
- Page 7 Exploded view and components - Chassis EvaDrive600 SystemRoMedic S E R V I C E M A N U A L...
- Page 8 Exploded view and components - Mast and boom EvaDrive S E R V I C E M A N U A L SystemRoMedic...
- Page 9 SHEET 1 OF 1 This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
- Page 10 Exploded view and components - EvaDrive, base S E R V I C E M A N U A L SystemRoMedic...
- Page 11 SHEET 1 OF 1 This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
- Page 12 Exploded view and components - VR2 and cabels S E R V I C E M A N U A L SystemRoMedic...
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Page 13: Exploded View
Exploded view - Slingbar Components-SlingBar Pos. Product Unit Tube Centercasting Supportpin Slinghook Hangerstraplock Screw for slinghook and tube Plasticbushing for supportpin Nutbar Retainingring Screw for tube and center casting Screw for hangerstraplock SystemRoMedic S E R V I C E M A N U A L... -
Page 14: Spare Parts
Qty. This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission. - Page 15 Art no. Product Unit Components Parts 80100184 Cable entry EvaDrive 1 set 1 x EvaDrive cable entry top 1 x EvaDrive cable entry front 2 x Screws 80100185 Cable Battery EvaDrive 1 pce 1 x Cable Battery 80100186 Cable actuator LA44 1 pce 1 x Cable actuator LA44 EvaDrive...
- Page 16 Spare part list Art no. Product Unit Components Parts 80100044 Hand control 4-buttons 1 pce 1 x Hand control 80190030 Actuator mast 1 set 1 x Actuator LA44 2 x Locking nut 0,5 x Cardboard 80100058 Sling bar lock for alu 1 set 10 x Cargo barrier sling bar...
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Page 17: Changing Spare Parts
Changing of spare parts 80100172 Handle EvaDrive Set battery switch OFF. Disconnect battery cable. Remove battery. Detach cover. The cover is secured by pads of velcro. Remove Cable entry. Separate cable entry. Detach connectors from control boxes (VR2 box AND ADM-box) Remove cable from cover. - Page 18 Changing of spare parts 80100177/178 Actuator LA30 2-way 335mm Eva450Drive/ Actuator LA30 2-way 478mm Eva600Drive Position the wheels in forward position. Set battery switch OFF. Disconnect battery cable. Detach cover. The cover is secured by pads of velcro. Disconnect the connectors to the actuator. Note: routing of cables. Cut 4x cable ties securing the HUB-motor cables.
- Page 19 Changing of spare parts 80100185 Cable Battery EvaDrive Set battery switch OFF. Disconnect battery cable. Detach cover. The cover is secured by pads of velcro. Remove Cable entry. Separate cable entry. Detach battery connector from control box VR2. Remove VR2 Control box. Remove cable from cover and replace with new one.
- Page 20 Changing of spare parts 80100056 Actuator leg legspreading Connect the motor cable to the actuator. Run the actuator until the legs are drawn in fully. Activate emergency stop. Disconnect the actuator from the control box. Loosen and remove the screw that holds the actuator to the leg. Remove the screw covers and loosen the screw and nut.
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Page 21: Adjusting Toe-In/Toe-Out
Adjusting Toe-in/Toe-out 1. Remove the cover by gently pulling it 2. Loosen all four screws securing ONE at the four Velcro points of the brackets to the center beam, but do not remove them. 3. Loosen all four screws connecting the 4. -
Page 22: Periodic Inspection - Protocol
Periodic inspection - protocol Lift type: Contract no: s/n: Name: Version: Address: Prod. year: Sling bar id.: Situation of use: Home Institution Other Comments: 1. Attention 2. Correct 3. Do not use! Base: Drive unit Check: Castor Rear wheel Brakes Emergency stop Handle: Inspect the handle... - Page 23 Periodic inspection - protocol Inside the unit Cables Wear and damage Noise Test of safe working load Safe working load test mast Safe working load test base Mechanical emergency lowering Accessories: Documentation: Instructions /User manuals Control box: Reset the control box service counter Date: Load test weight: Serviced by:...
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Page 24: Description Of Periodic Inspection
Description of periodic inspection S E R V I C E M A N U A L SystemRoMedic... -
Page 25: Periodic Inspection - Instruction
Periodic inspection - instruction Check the Drive unit -Check the drive unit for visible damage to the surfaces, finish, etc. -Check the drive unit for loose bolts and nuts. tighten if necessary. Castors -Roll the lift unloaded on the floor, check that the castors roll and turn freely. -Check that the castor fasteners are tight. - Page 26 Periodic inspection - instruction Liftarm, hardwear -Check the liftarm for visible damage to the surfaces, finish etc. -Check screws, nuts, bolts etc. Link -Check the link, slingbar to mast, hardware and covers. -Check screws, bolts and links etc. Slingbar and safety latch function -Check to ensure that there is no visible wear or damage.
- Page 27 Periodic inspection - instruction Max. load test Mast max. load -Run the lift with maximum load, all the way up and down, listen for peculiar noises and vibrations. Base max. load -Widen the base with maximum load, listen for peculiar noises and vibrations. Accessories -Check the accessories to the lift.
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Page 28: Maintenance
+50 °C -10 °C 700 hPa Service agreements Handicare offers service agreements for maintenance and regular testing of your lift unit. Contact your local Handicare representative. S E R V I C E M A N U A L SystemRoMedic... -
Page 29: Technical Information
Technical information Lifting speed 27,2 mm/s without load. Maximum speed (normal) Forward: 4.3 mph / 7 km/h, Backwards: 2.1 mph / 3,5 km/h Maximum speed (low speed ) 2.1 mph / 3,5 km/h Batteries 24V, 17,6 Ah Li-Ion Charger Modiary MDA10129402000. Output: DC 29, 40 V, 2.0 A AC power input cable HD3VV-F 3G0,75mm². -
Page 30: Symbols
Symbols Blue/white May not be discarded in Read user manual domestic waste Medical Device Class I. The product Type B, according to the degree of complies with the requirements of the protection against electric shock. Medical Devices Directive 93/42/EEC. The device is intended for indoor use. Class lI equipment Tested according to: ANSI/AAMI Yellow/Black... -
Page 31: Dimensions
Dimensions Eva450Drive All measurement are in mm/inch Tolerance +/- 5 mm/ 0.2” D is movement in forward direction * can be 50 or 100 mm lower depending on the placement of the mast in the base socket ** can be 50 or 100 mm higher depending on the placement of the mast in the base socket *** is reference measure 700 mm... - Page 32 Dimensions Eva600Drive All measurement are in mm/inch Tolerance +/- 5 mm/ 0.2” D is movement in forward direction * can be 50 or 100 mm lower depending on the placement of the mast in the base socket ** can be 50 or 100 mm higher depending on the placement of the mast in the base socket *** is reference measure 700 mm...
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Page 33: Appendix 1: Error Codes
If the trip is still present after the above checks have been made, then the Power Module may be defective. The VR2 control system may be programmed to exchange the left and right motor outputs. In this instance, this section will refer to the right motor. Consult Handicare for more details. SystemRoMedic... - Page 34 Power Module may be defective. The VR2 control system may be programmed to exchange the left and right motor outputs. In this instance, this section will refer to the right motor. Consult Handicare for more details.
- Page 35 1.9 Trip Type 9 - Solenoid Brake Trip This occurs when the control system detects a problem in the solenoid brakes or the connections to them. 1505 - Left Brake Trip 1506 - Right Brake Trip Check these connections and the solenoid brakes. If the trip is still present after the above checks have been made, then the Power Module may be defective.
- Page 36 1.15 Actuator Motor Wiring Trip This occurs when the control system detects a fault in the wiring to either actuator motor. Check the motor connectors and wiring. If the trip is still present after the above checks have been made, then the Power Module may be defective. 1.16 Current Limit Active This occurs when the control system operates above the Current Limit Threshold for a period of time greater than the Current Limit Time.
- Page 37 Please contact your local Handicare and SystemRoMedic™ representative. A complete list of all our partners with their contact details can be found on our website; www.handicare.com. Handicare offers solutions and support to increase the independence of disabled or elderly people as well as to improve the convenience of those who are caring for them.
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