BN Products SIGMA DSX 25 Operating & Maintenance Manual

Mechanical spiral machine for rebar

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Rev 11/2/2020
SIGMA
MECHANICAL SPIRAL MACHINE FOR REBAR
DSX 25
Operating & Maintenance Manual
SALES & SERVICE BY
BN PRODUCTS – USA, LLC
3450 SABIN BROWN ROAD
WICKENBURG,AZ 85390
www.bnproducts.com
|
Mail@BNProducts.com
(928) 992-3833
1

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Summary of Contents for BN Products SIGMA DSX 25

  • Page 1 Rev 11/2/2020 SIGMA MECHANICAL SPIRAL MACHINE FOR REBAR DSX 25 Operating & Maintenance Manual SALES & SERVICE BY BN PRODUCTS – USA, LLC 3450 SABIN BROWN ROAD WICKENBURG,AZ 85390 www.bnproducts.com Mail@BNProducts.com (928) 992-3833...
  • Page 2: Setup Procedures

    Rev 11/2/2020 Overview The DSX 25 Spiral Bending Machine is designed and manufactured for spiral bending of round and rigid metallic bar materials. All other purposes of use are not supported. This machine can be operated for various shapes of bending. In order to get the best results from your DSX 25, locate it in such a position so as to be operated easily, and to provide ample space around the machine.
  • Page 3: Start-Up Procedure

    Rev 11/2/2020 cable is to be connected to a tube having ability of conductivity dipped sufficiently into the ground (into the damp soil, preferably), or to a copper plate buried under the soil as deeper as possible. FIGURE 1 1.2. START UP PROCEDURE 1.2.1 Check and ensure that the machine is installed in accordance with instructions.
  • Page 4 Rev 11/2/2020 Bending Capacity Strength Diameter/ Bendable unit of material 65 kg/mm² Ø 20x1 Model : DSX 25 Dimensions Name : Spiral Bending Machine Width : 0.72 m for Construction Iron Length : 1.60 m 11,9 – 23,8 Nm Height : 0.98 Motor Input Torque Weight...
  • Page 5: Warranty

    Rev 11/2/2020 4. GUIDELINES FOR SAFETY, AND EFFICIENT USE ▼ Do not operate the machine when it is wet. ▼ Do not try to make bending using the measurements, dimensions or quantities other than those specified in the name plate. €...
  • Page 6 Rev 11/2/2020 ▼ Observe the conditions for loading, transportation, and unloading of the machine. ▼ Operate the machine by qualified operators. ▼ Observe the measurements, dimensions and the quality of material specified in the nameplate . ▼ Use always the machine in conformance with its production purposes. €...
  • Page 7: Checks And Adjustments

    Rev 11/2/2020 FIGURE 14 8. CHECKS AND ADJUSTMENTS FIGURE 15 BUTTON FUNCTION Provides the machine to be stopped in emergency by EMERGENCY STOP disconnecting the power. POWER LED Indicates the power in the system is on when the button (ON) is pressed on. Ensures the machine to be stopped.
  • Page 8 Rev 11/2/2020 8.1 Adjustment of thermal current field, and motor circuit breaker It is ex-works adjusted by its manufacturer as 8.6 A for 1.5 -2.5 kW motor with 750 -1.500 rpm. (Figure 15) Do not change this adjustment. The motor circuit breaker is installed onto the machine to de-energize the motor in order the machine not to be damaged when it takes excessive current.
  • Page 9: Maintenance And Lubrication

    Rev 11/2/2020 9. MAINTENANCE AND LUBRICATION Note that the proper maintenance is very important in order to prolong the service life of the machine, and to ensure the bending works in safety. We recommend the users are to establish a reliable system to control and maintain the machine. Please refer to the following instructions when you need.
  • Page 10: Troubleshooting

    Rev 11/2/2020 Biannual Maintenance • Check and tighten all bolts and nuts of the machine. Annual Maintenance • Change the gearbox lubrication oil. • Check and replace if any damaged or failure parts. • Check and replace if any damaged or failure seals and ball bearings. 10.
  • Page 11 Rev 11/2/2020 cables. connections 1. Check the plug. 1. The plug is off. 2. Check if the pedal is Machinery fails to 2. The pedal is defected. defected. operate despite the foot pedal is pressed. 3. Contactors in electrical 3. Check the contactors in the system are defected.
  • Page 12: Parts List

    Rev 11/2/2020 PARTS LIST Part Numbers PART NAME UNIT SX 36-01 HOUSING SX 36-02 TABLE PLATE SX 36-03 BEARING 6213 ZZ SX 36-04 AXLE SX 36-05 Ø 65 AXLE RING SX 36-06 Ø 120 HOLE RING SX 36-07 Ø WEDGE 12x8x45 DIN 6885 SX 36-08 GEAR Z=63 Mn=3 SX 36-09...
  • Page 13 Rev 11/2/2020 PARTS LIST PART NUMBER PART NAME UNIT SX 36-37 STABLE ROLLER SX 36-38 Ø 50 AXLE RING SX 36-39 LAUNCHING PAD SX 36-40 STEEL ROLLER SX 36-41 BEARING 6003 ZZ SX 36-42 ROLLER AXLE SX 36-43 PROTECTIVE CONNECTION PLATE SX 36-44 M16x15 BOLT 8,8 DIN 7991 SX 36-45...
  • Page 14 Rev 11/2/2020...
  • Page 15: Electrical Drawings

    Rev 11/2/2020 ELECTRICAL DRAWINGS...
  • Page 16 Rev 11/2/2020...
  • Page 17 Rev 11/2/2020...

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