Pfeiffer MVP 015-2 DC Operating Instructions Manual
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Pfeiffer MVP 015-2 DC Operating Instructions Manual

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OPERATING INSTRUCTIONS
EN
Translation of the Original
MVP 015-2 DC
Diaphragm pump

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Summary of Contents for Pfeiffer MVP 015-2 DC

  • Page 1 OPERATING INSTRUCTIONS Translation of the Original MVP 015-2 DC Diaphragm pump...
  • Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new diaphragm pump is designed to support you with its performance, perfect operation and without impacting your individual application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.

  • Page 3: Table Of Contents

    Limits of use of the product Proper use Foreseeable improper use Personnel qualification 2.7.1 Ensuring personnel qualification 2.7.2 Personnel qualification for maintenance and repair 2.7.3 Advanced training with Pfeiffer Vacuum Product description Function 3.1.1 Drive 3.1.2 Pumping system 3.1.3 Cooling 3.1.4 Gas ballast...
  • Page 4 Operation Putting the vacuum pump into operation Switching on the vacuum pump Operating the diaphragm pump with gas ballast Configuring the connections with the Pfeiffer Vacuum parameter set 8.4.1 Configuring the digital outputs 8.4.2 Selecting the interfaces Operating modes 8.5.1 Normal operation 8.5.2 Stand-by operation...
  • Page 5 Spare parts Tbl. 23: Accessories MVP 015-2 DC Tbl. 24: Conversion table: Pressure units Tbl. 25: Conversion table: Units for gas throughput Tbl. 26: Technical data MVP 015-2 DC Tbl. 27: Materials that make contact with the process media 5/56...
  • Page 6 Pin assignment of the D-Sub socket, 15-pin Fig. 7: Connection options via interface RS-485 Fig. 8: Networking via the RS-485 interface Fig. 9: Gas ballast valve control diagram Fig. 10: Diaphragm head and valves Fig. 11: Spare parts Fig. 12: Dimensions MVP 015-2 DC 6/56...

  • Page 7: About This Manual

    Keep the manual for future consultation. 1.1 Validity This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de- scribe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in this op- erating instructions refers to the product's current development status.

  • Page 8: Stickers On The Product

    Abbreviation Meaning in this document Direct current Display and Control Unit from Pfeiffer Vacuum. Nominal diameter (diamètre nominal) Rotation speed value of a vacuum pump (frequency, in rpm or Hz) Handheld Programming Unit, aid for controlling and monitoring pump parameters...

  • Page 9: Tbl. 2: Abbreviations Used In This Document

    About this manual Abbreviation Meaning in this document Diaphragm vacuum pump Mean sea level [P:xxx] Electronic drive unit control parameters. Printed in bold as a three-digit number in square brackets. Frequently displayed in conjunction with a short description. Example: [P:312] software version Earthed conductor (protective earth) Pulse width modulation (Type of modulation where one technical variable (e.g.

  • Page 10: Safety

    Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►...
  • Page 11 Safety Risks during installation DANGER Danger to life from electric shock Power supply packs that are not specified or are not approved will lead to severe injury to death. ► Make sure that the power supply pack meets the requirements for double isolation between mains input voltage and output voltage, in accordance with IEC 61010-1 IEC 60950-1 and IEC 62368-1.
  • Page 12 Safety WARNING Risk of poisoning due to toxic process gases escaping For intake pressures > 500 hPa, process gas may escape from the open gas ballast valve. There is a risk of injury and fatality due to poisoning in processes with toxic process media. ►...

  • Page 13: Safety Precautions

    Safety 2.3 Safety precautions DANGER Danger to life from electric shock Power supply packs that are not specified or are not approved will lead to severe injury to death. ► Make sure that the power supply pack meets the requirements for double isolation between mains input voltage and output voltage, in accordance with IEC 61010-1 IEC 60950-1 and IEC 62368-1.

  • Page 14: Proper Use

    ► Use the vacuum pump for vacuum generation only. ► Adhere to the installation, commissioning, operating, and maintenance instructions. ► Do not use any accessory parts other than those recommended by Pfeiffer Vacuum. 2.6 Foreseeable improper use Improper use of the product invalidates all warranty and liability claims. Any use that is counter to the purpose of the product, whether intentional or unintentional, is regarded as improper use;...

  • Page 15: Ensuring Personnel Qualification

    ─ Customer with Pfeiffer Vacuum service training ─ Pfeiffer Vacuum service technician 2.7.3 Advanced training with Pfeiffer Vacuum For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of courses and technical trainings. For more information, please contact Pfeiffer Vacuum technical training.

  • Page 16: Product Description

    Product description 3 Product description 3.1 Function Diaphragm pumps are dry compressing displacement pumps. The movement of diaphragms generates a periodic change of the suction chamber volume. The gas flow causes the valves to open and close automatically. The pump unit is directly connected to the drive motor. Fig.

  • Page 17: Connections

    Connection description of the electronic drive unit 3.3 Identifying the product ► To ensure clear identification of the product when communicating with Pfeiffer Vacuum, always keep all of the information on the rating plate to hand. ► Learn about certifications through test seals on the product or at www.tuev-sued.de.

  • Page 18: Transportation And Storage

    Transportation and Storage 4 Transportation and Storage 4.1 Transporting the vacuum pump WARNING Danger of serious injury due to falling objects Due to falling objects there is a risk of injuries to limbs through to broken bones. ► Take particular care and pay special attention when transporting products manually. ►...

  • Page 19: Installation

    NOTICE Property damage from contaminated gases Pumping gases that contain contamination damages the vacuum pump. ► Use suitable filters or separators from the Pfeiffer Vacuum range of accessories, to protect the vacuum pump. Installation and operation of accessories Pfeiffer Vacuum offers a series of special, compatible accessories for its diaphragm pumps.

  • Page 20: Establishing The Electric Connection

    ► Observe the permissible pressures and pressure differentials for the product. ► Check the function of the exhaust line on a regular basis. Condensate separator Pfeiffer Vacuum recommends installing a condensate separator, with condensate drain at the lowest point of the exhaust line. Procedure 1.

  • Page 21: Establishing The Electric Connection

    Installation 5.4.2 Establishing the electric connection DANGER Danger to life from electric shock Power supply packs that are not specified or are not approved will lead to severe injury to death. ► Make sure that the power supply pack meets the requirements for double isolation between mains input voltage and output voltage, in accordance with IEC 61010-1 IEC 60950-1 and IEC 62368-1.

  • Page 22: Fig. 5: Connecting The Electronic Drive Unit To The Power Supply, Dcu And Turbo

    Installation Fig. 5: Connecting the electronic drive unit to the power supply, DCU and turbopump 1 TPS 2 DCU Connecting cable, PE 100 013 -T 3 Turbopump Original power supply packs (e.g. TPS 110 or DCU 110) and connection cables are available for elec- tronic drive unit voltage supply.

  • Page 23: Interfaces

    Plug arrangement of the D-Sub socket, 15-pin 6.1.1 Voltage supply 24 V DC input: The voltage supply is carried out using a connecting cable from the Pfeiffer Vacuum accessories or using a cable provided by the customer. ● Pin 1: +24 V DC ●...

  • Page 24: Inputs

    Vacuum pump off 6.1.4 RS-485 Pin 13 and pin 14 You can connect a Pfeiffer Vacuum display and control unit (DCU or HPU) or an external PC via pin 13 and pin 14 on the D-sub connection of the electronic drive unit. 24/56...

  • Page 25: Interface Rs-485

    ► Connect only suitable devices to the bus system. The interface with the designation “RS-485” is intended for the connection of a Pfeiffer Vacuum display and control unit (DCU or HPU) or an external computer. The connections are galvanically safe and are isolated from the maximum supply voltage for the electronic drive unit.

  • Page 26: Cross-Linked Via The Rs-485 Connection

    Networking via the RS-485 interface 6.4 Pfeiffer Vacuum protocol for RS-485 interface 6.4.1 Telegram frame The telegram frame of the Pfeiffer Vacuum protocol contains only ASCII code characters [32; 127], the exception being the end character of the telegram C . Basically, a master (e.g.

  • Page 27: Telegram Description

    Interfaces c2 – c0 Checksum (sum of ASCII values of cells a2 to d0) modulo 256 carriage return (ASCII 13) 6.4.2 Telegram description Data query --> Control command --> Data response / Control command understood --> Error message --> NO_DEF Parameter number n2–n0 no longer exists _RANGE Data dn–d0 outside the permissible range _LOGIC...

  • Page 28: Data Types

    Interfaces 6.4.5 Data types Data type Description Length Example l1 – l0 boolean_old Logical value (false/true) 000000 corresponds with false 111111 corresponds with true u_integer Positive whole number 000000 to 999999 u_real Positive fixed point number 001571 corresponds with 15.71 u_expo Positive exponential number 1.2E-2 corresponds with 1,2 ·...

  • Page 29: Parameter Set

    All variables of the vacuum pump relevant for the function are stored as parameters in the electronic drive unit. Each parameter has a three-digit number and a description. Parameters can be used via Pfeiffer Vacuum display and control panels or via RS-485 with the Pfeiffer Vacuum protocol. Conventions Parameters are printed in bold as three-digit numbers in square brackets.

  • Page 30: Status Requests

    Parameter set Display Designations Functions Data Unit min. max. type cess fault type stored Cfg DO1 Output DO1 con- Settings, see [P:019] figuration SpdSet- Speed actuator 0 = off Mode operation 1 = on ValveMode Flushing gas 0 = auto configuration (if 1 = closed present)

  • Page 31: Reference Value Inputs

    The basic parameter set is set in the electronic drive unit ex-factory. For controlling con- nected external components (e.g. vacuum measuring instruments), additional parameters (extended parameter set) are available in the corresponding Pfeiffer Vacuum display and control panels. ● Refer to the corresponding operating instructions of the respective components.

  • Page 32: Operation

    Important settings and function-related variables are factory-programmed into the vacuum pump elec- tronic drive unit as parameters. Each parameter has a three-digit number and a description. Parameter- driven operation and control is supported via Pfeiffer Vacuum displays and control units, or externally via RS-485 using Pfeiffer Vacuum protocol.

  • Page 33: Operating The Diaphragm Pump With Gas Ballast

    ► Operate the vacuum pump with gas ballast, i.e. with the gas ballast valve open. 8.4 Configuring the connections with the Pfeiffer Vacuum parameter set The electronic drive unit is pre-configured with the factory default basic functions and is ready for opera- tion.

  • Page 34: Selecting The Interfaces

    ● Operation via an external control unit ● Operation via RS-485 and Pfeiffer Vacuum display and control unit or PC The connection of a Pfeiffer Vacuum display and control panel permits the controlling of the vacuum pump via the parameters fixed in the electronic drive unit.

  • Page 35: Normal Operation

    4. Set the parameter [P:030] to the desired value. 5. Check the set rotation speed (parameter [P:309] or [P:398]). 8.5.2 Stand-by operation Pfeiffer Vacuum recommends stand-by operation for the vacuum pump during breaks in processes or production. ● The factory setting is 66.7 % of the nominal speed.

  • Page 36: Gas Ballast Valve Control

    Operation 8.5.4 Gas ballast valve control RS-485 RS-485 RS-485 valve behaviour [P050] [P030] [P010] valve enabled valve mode pump on/off always [disabled] closed closed [enabled] [auto] [off] [P721] (default 60 s) cyclical open closed [on] 15 min pump start always [closed] closed always [open]...

  • Page 37: Switching Off The Vacuum Pump

    ► Remove the cause of the fault. ► Switch the vacuum pump off and back on. As an alternative, acknowledge the malfunction via Pfeiffer Vacuum display and control unit ► Set the parameter [P:010] to the value "0/1". ► Reset the error message with parameter [P:009] or by pressing the button on the DCU.

  • Page 38: Maintenance

    ► Do not use any alcohol or other cleaning agents to clean the diaphragms and valves. NOTICE Danger of property damage from improper maintenance Unprofessional work on the vacuum pump will lead to damage for which Pfeiffer Vacuum accepts no liability. ► We recommend taking advantage of our service training offering.

  • Page 39: Checklist For Inspection And Maintenance

    We recommend that Pfeiffer Vacuum Service carry out maintenance work at level 2. If the specified intervals are exceeded, or if maintenance work is carried out improperly, no war- ranty or liability claims are accepted on the part of Pfeiffer Vacuum. This also applies wher- ever parts other than original spare parts are used.

  • Page 40: Change The Diaphragms And Valves

    Maintenance 9.3 Change the diaphragms and valves NOTICE Property damage from incorrect installation Change in dead volume due to incorrect installation of the original spacer disks impairs the final vac- uum or leads to bearing damage. ► During disassembly, keep the existing spacer disks separate per installation location. ►...

  • Page 41: Cleaning And Replacing The Diaphragms And Valves

    Maintenance 9.3.2 Cleaning and replacing the diaphragms and valves Prerequisite ● Diaphragm and valves removed Required spare parts ● Overhaul kit Required consumables ● Clean, dry cloth ● Isopropanol Procedure 1. Clean diaphragms and valves with a clean, dry cloth. – Do not use isopropanol or other cleaning agents to clean diaphragms and valves. 2.

  • Page 42: Decommissioning

    Decommissioning 10 Decommissioning Before shutting down the vacuum pump, observe the following instructions to adequately protect the in- terior of the vacuum pump (suction chamber) from corrosion: Procedure for temporary vacuum pump shutdowns 1. Allow the vacuum pump to run on for 5 to 10 minutes with the vacuum connection open to allow any condensate that may be present to be removed from the vacuum pump.

  • Page 43: Recycling And Disposal

    – Fluoroelastomers (FKM) – Potentially contaminated components that come into contact with media 11.2 Dispose of diaphragm pumps Pfeiffer Vacuum diaphragm pumps contain materials that you must recycle. 1. Disconnect the electronic drive unit. 2. Dismantle the motor. 3. Decontaminate the components that come into contact with process gases.

  • Page 44: Malfunctions

    ► Wear personal protective equipment if necessary. NOTICE Danger of property damage from improper maintenance Unprofessional work on the vacuum pump will lead to damage for which Pfeiffer Vacuum accepts no liability. ► We recommend taking advantage of our service training offering.

  • Page 45: Error Codes

    Warnings (* Warning F –––– *) do not cause the vacuum pump to be switched off. Handle malfunction messages 1. Read out error codes via Pfeiffer display and control units or a PC. 2. Remove the cause of the malfunction.

  • Page 46: Warning And Error Messages When Operating With Dcu

    ● Replace the pressure gauge com- pletely ** Error E040 ** Hardware error ● external RAM faulty ● Contact Pfeiffer Vacuum Service. ** Error E042 ** Hardware error ● EPROM checksum incorrect ● Contact Pfeiffer Vacuum Service. ** Error E043 ** Hardware error ●...

  • Page 47: Service Solutions By Pfeiffer Vacuum

    We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality.
  • Page 48 ERKLÄRUNG KONTAMINIERUNG 7. Now send your product to your local Service Center. 8. You will receive an acknowledgment/quotation, from Pfeiffer Vac- uum. sales and delivery conditions repair and maintenance conditions for vacuum devices and com- ponents apply to all service orders.

  • Page 49: Spare Parts Packages

    Spare parts packages 14 Spare parts packages Ordering spare part packages ► Have the vacuum pump part number to hand, along with other details from the rating plate if nec- essary. ► Install original spare parts only. ► When ordering the inspection set, observe the respective part number of the diaphragm pump. A –...

  • Page 50: Accessories

    Push-in fitting 1/8" thread including seal for hose connection (8/6 mm) P 4131 029 G Push-in T-fitting 1/8" thread P 4131 030 E Screwing flange DN 16 ISO-KF / 1/8" thread incl. seal PK 050 108 -T Tbl. 23: Accessories MVP 015-2 DC 50/56...

  • Page 51: Technical Data And Dimensions

    Technical data and dimensions 16 Technical data and dimensions 16.1 General Basis for the technical data of Pfeiffer Vacuum diaphragm pumps: ● Specifications according to PNEUROP committee PN5 ● ISO 21360:2012: “Vacuum technology - Standard methods for measuring vacuum-pump perform- ance - General description”...

  • Page 52: Substances In Contact With The Media

    2.7 kg 2.7 kg I/O interfaces RS-485 RS-485 Switch Mains cable included Mains cable Tbl. 26: Technical data MVP 015-2 DC 16.3 Substances in contact with the media Pump parts Substances in contact with the media Diaphragm EPDM Valves EPDM Head cover...

  • Page 53: Dimensions

    Technical data and dimensions 16.4 Dimensions Ø8/6 G1/8" G1/8" 21.5 172.5 Fig. 12: Dimensions MVP 015-2 DC Dimensions in mm 53/56...

  • Page 54: Declaration Of Conformity

    DIN EN 61010-1:2011 DIN EN IEC 63000:2019 DIN EN 61326-1:2013 The authorized representative for the compilation of technical documents is Mr. Wolf- gang Bremer, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Asslar, Germany. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43...
  • Page 55 55/56...

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