Pfeiffer MVP 010-3 DC Operating Instructions Manual
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Pfeiffer MVP 010-3 DC Operating Instructions Manual

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OPERATING INSTRUCTIONS
EN
Translation of the Original
MVP 010-3 DC
Diaphragm Pump

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Summary of Contents for Pfeiffer MVP 010-3 DC

  • Page 1 OPERATING INSTRUCTIONS Translation of the Original MVP 010-3 DC Diaphragm Pump...

  • Page 2: Telegram Example

    Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new diaphragm pump is designed to support you with its performance, perfect operation and without impacting your individual application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.

  • Page 3: Table Of Contents

    Limits of use of the product Proper use Foreseeable improper use Personnel qualification 2.7.1 Ensuring personnel qualification 2.7.2 Personnel qualification for maintenance and repair 2.7.3 Advanced training with Pfeiffer Vacuum Product description Function 3.1.1 Drive 3.1.2 Pumping system 3.1.3 Cooling...
  • Page 4 Additional parameter for the DCU Operation Putting the vacuum pump into operation Switching on the vacuum pump Configuring the connections with the Pfeiffer Vacuum parameter set 8.3.1 Configuring the digital outputs 8.3.2 Selecting the interfaces Operating modes 8.4.1 Normal operation 8.4.2 Stand-by operation...
  • Page 5 Spare parts Tbl. 23: Accessories MVP 010-3 DC Tbl. 24: Conversion table: Pressure units Tbl. 25: Conversion table: Units for gas throughput Tbl. 26: Technical data, MVP 010-3 DC Tbl. 27: Materials that make contact with the process media 5/52...
  • Page 6 Connecting the electronic drive unit to the power supply, DCU and turbo- pump Fig. 6: Pin assignment of the D-Sub socket, 15-pin Fig. 7: Connection options via interface RS-485 Fig. 8: Diaphragm head and valves Fig. 9: Spare parts of the inspection sets Fig. 10: Dimensions MVP 010-3 DC 6/52...

  • Page 7: About This Manual

    Keep the manual for future consultation. 1.1 Validity This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de- scribe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in this op- erating instructions refers to the product's current development status.

  • Page 8: Stickers On The Product

    1 Rating plate Hot surface warning sign 1.3.4 Abbreviations Abbreviation Meaning in this document Direct current Display control unit (Pfeiffer Vacuum display and control unit). Digital input Nominal diameter (diamètre nominal) Digital output EPDM Ethylenepropylene diene-monomer rubber Rotation speed value of a vacuum pump (frequency, in rpm or Hz) Grounding Handheld programming unit.

  • Page 9: Tbl. 2: Abbreviations Used In This Document

    About this manual Abbreviation Meaning in this document [P:xxx] Electronic drive unit control parameters. Printed in bold as a three-digit number in square brackets. Frequently displayed in conjunction with a short description. Example: [P:312] software version Polyamide Earthed conductor (protective earth) Temperature (in °C), property abbreviation of the vacuum pump Turbopump electronic drive unit (turbo controller) Voltage supply (turbo power supply)

  • Page 10: Safety

    Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►...
  • Page 11 Safety Risks during installation DANGER Danger to life from electric shock Power supply packs that are not specified or are not approved will lead to severe injury to death. ► Make sure that the power supply pack meets the requirements for double isolation between mains input voltage and output voltage, in accordance with IEC 61010-1 IEC 60950-1 and IEC 62368-1.

  • Page 12: Safety Precautions

    Safety CAUTION Danger of burns on hot surfaces Depending on the operating and ambient conditions, the surface temperature of the vacuum pump can increase to above 70 °C. ► Provide suitable touch protection. Risks during maintenance, decommissioning and in the event of malfunctions WARNING Health hazard through poisoning from toxic contaminated components or devices Toxic process media result in contamination of devices or parts of them.

  • Page 13: Limits Of Use Of The Product

    ► Use the vacuum pump for vacuum generation only. ► Adhere to the installation, commissioning, operating, and maintenance instructions. ► Do not use any accessory parts other than those recommended by Pfeiffer Vacuum. 2.6 Foreseeable improper use Improper use of the product invalidates all warranty and liability claims. Any use that is counter to the purpose of the product, whether intentional or unintentional, is regarded as improper use;...

  • Page 14: Personnel Qualification

    The work described in this document may only be carried out by persons who have appropriate profes- sional qualifications and the necessary experience or who have completed the necessary training as provided by Pfeiffer Vacuum. Training people 1. Train the technical personnel on the product.

  • Page 15: Personnel Qualification For Maintenance And Repair

    ─ Customer with Pfeiffer Vacuum service training ─ Pfeiffer Vacuum service technician 2.7.3 Advanced training with Pfeiffer Vacuum For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of courses and technical trainings. For more information, please contact Pfeiffer Vacuum technical training.

  • Page 16: Product Description

    Product description 3 Product description 3.1 Function Diaphragm pumps are dry compressing positive displacement pumps. The movement of diaphragms generates a periodic change of the suction chamber volume. The gas flow causes the valves to open and close automatically. The pump unit is directly connected to the drive motor. Fig.

  • Page 17: Connections

    Connection description of the electronic drive unit 3.3 Identifying the product ► To ensure clear identification of the product when communicating with Pfeiffer Vacuum, always keep all of the information on the rating plate to hand. ► Learn about certifications through test seals on the product or at www.tuev-sued.de.

  • Page 18: Transportation And Storage

    Transportation and Storage 4 Transportation and Storage 4.1 Transporting the vacuum pump WARNING Danger of serious injury due to falling objects Due to falling objects there is a risk of injuries to limbs through to broken bones. ► Take particular care and pay special attention when transporting products manually. ►...

  • Page 19: Installation

    NOTICE Property damage from contaminated gases Pumping gases that contain contamination damages the vacuum pump. ► Use suitable filters or separators from the Pfeiffer Vacuum range of accessories, to protect the vacuum pump. Installation and operation of accessories Pfeiffer Vacuum offers a series of special, compatible accessories for its diaphragm pumps.

  • Page 20: Establishing The Electric Connection

    ► Install a suitable exhaust line. ► Wear hearing protection. Condensate separator Pfeiffer Vacuum recommends installing a condensate separator, with condensate drain at the lowest point of the exhaust line. Procedure 1. Check the installed silencer for free passage.

  • Page 21: Establishing The Electric Connection

    Installation Procedure 1. Use a suitable grounding cable to divert applicative interferences. 2. Route the connection in accordance with locally applicable provisions. 3. On the vacuum pump, use the designated ground terminal on the fixing plate (M4 female thread). 5.4.2 Establishing the electric connection DANGER Danger to life from electric shock Power supply packs that are not specified or are not approved will lead to severe injury to death.

  • Page 22: Connecting The Electronic Drive Unit To The Power Supply, Dcu And Turbo

    Installation Fig. 5: Connecting the electronic drive unit to the power supply, DCU and turbopump 1 TPS 2 DCU Connecting cable, PE 100 013 -T 3 Turbopump Original power supply packs (e.g. TPS 110 or DCU 110) and connection cable are available for elec- tronic drive unit voltage supply.

  • Page 23: Interfaces

    Plug arrangement of the D-Sub socket, 15-pin 6.1.1 Voltage supply 24 V DC input: The voltage supply is carried out using a connecting cable from the Pfeiffer Vacuum accessories or using a cable provided by the customer. ● Pin 1: +24 V DC ●...

  • Page 24: Inputs

    Vacuum pump off 6.1.4 RS-485 Pin 13 and pin 14 You can connect a Pfeiffer Vacuum display and control unit (DCU or HPU) or an external PC via pin 13 and pin 14 on the D-sub connection of the electronic drive unit. 24/52...

  • Page 25: Interface Rs-485

    ► Connect only suitable devices to the bus system. The interface with the designation “RS-485” is intended for the connection of a Pfeiffer Vacuum display and control unit (DCU or HPU) or an external computer. The connections are galvanically safe and are isolated from the maximum supply voltage for the electronic drive unit.

  • Page 26: Pfeiffer Vacuum Protocol For Rs-485 Interface

    2. Use the option to connect a PC via the USB/RS-485 converter. 6.3 Pfeiffer Vacuum protocol for RS-485 interface 6.3.1 Telegram frame The telegram frame of the Pfeiffer Vacuum protocol contains only ASCII code characters [32; 127], the exception being the end character of the telegram C . Basically, a master (e.g.

  • Page 27: Data Types

    Interfaces Data response: 633 Hz Current rotation speed (parameter [P:309], device address Slave: "123") --> ASCII 6.3.4 Telegram example 2 Control command Switch on the pumping station (parameter [P:010], device address Slave: "042" --> ASCII Control command understood Switch on the pumping station (parameter [P:010], device address Slave: "042" -->...

  • Page 28: Parameter Set

    All variables of the vacuum pump relevant for the function are stored as parameters in the electronic drive unit. Each parameter has a three-digit number and a description. Parameters can be used via Pfeiffer Vacuum display and control panels or via RS-485 with the Pfeiffer Vacuum protocol. Conventions Parameters are printed in bold as three-digit numbers in square brackets.

  • Page 29: Status Requests

    Parameter set Display Designations Functions Data Unit min. max. type cess fault type stor- Cfg DO1 Configuration Settings, see [P:019] output DO1 SpdSet- Speed actuator 0 = off Mode operation 1 = on ValveMode Flushing gas 0 = auto configuration (if 1 = closed present) 2 = open...

  • Page 30: Reference Value Inputs

    The basic parameter set is set in the electronic drive unit ex-factory. For controlling con- nected external components (e.g. vacuum measuring instruments), additional parameters (extended parameter set) are available in the corresponding Pfeiffer Vacuum display and control panels. ● Refer to the corresponding operating instructions of the respective components.

  • Page 31: Operation

    Important settings and function-related variables are factory-programmed into the vacuum pump elec- tronic drive unit as parameters. Each parameter has a three-digit number and a description. Parameter- driven operation and control is supported via Pfeiffer Vacuum displays and control units, or externally via RS-485 using Pfeiffer Vacuum protocol.

  • Page 32: Configuring The Connections With The Pfeiffer Vacuum Parameter Set

    The vacuum pump achieves the specified throughput and final pressure values once the operating tem- perature has been reached. 8.3 Configuring the connections with the Pfeiffer Vacuum parameter set The electronic drive unit is pre-configured with the factory default basic functions and is ready for opera- tion.

  • Page 33: Operating Modes

    ● Operation via an external control unit ● Operation via RS-485 and Pfeiffer Vacuum display and control unit or PC The connection of a Pfeiffer Vacuum display and control panel permits the controlling of the vacuum pump via the parameters fixed in the electronic drive unit.

  • Page 34: Speed Actuator Operation

    Operation 3. Set the parameter [P:002] to "1". 4. Check the set rotation speed (parameter [P:309] or [P:398]). 8.4.3 Speed actuator operation Permissible rotation speed range of the vacuum pump Parameterization in rotation speed setting mode is subject to the permissible rotation speed range of the respective vacuum pump.

  • Page 35: Switching Off The Vacuum Pump

    ► Remove the cause of the fault. ► Switch the vacuum pump off and back on. As an alternative, acknowledge the malfunction via Pfeiffer Vacuum display and control unit ► Set the parameter [P:010] to the value "0/1". ► Reset the error message with parameter [P:009] or by pressing the button on the DCU.

  • Page 36: Maintenance

    ► Do not use any alcohol or other cleaning agents to clean the diaphragms and valves. NOTICE Danger of property damage from improper maintenance Unprofessional work on the vacuum pump will lead to damage for which Pfeiffer Vacuum accepts no liability. ► We recommend taking advantage of our service training offering.

  • Page 37: Checklist For Inspection And Maintenance

    We recommend that Pfeiffer Vacuum Service carry out maintenance work at level 2. If the specified intervals are exceeded, or if maintenance work is carried out improperly, no war- ranty or liability claims are accepted on the part of Pfeiffer Vacuum. This also applies wher- ever parts other than original spare parts are used.

  • Page 38: Change The Diaphragms And Valves

    Maintenance 9.3 Change the diaphragms and valves NOTICE Property damage from incorrect installation Change in dead volume due to incorrect installation of the original spacer disks impairs the final vac- uum or leads to bearing damage. ► During disassembly, keep the existing spacer disks separate per installation location. ►...

  • Page 39: Cleaning And Replacing The Diaphragms And Valves

    Maintenance 9.3.2 Cleaning and replacing the diaphragms and valves Prerequisite ● Diaphragm and valves removed Required spare parts ● Overhaul kit Required consumables ● Clean, dry cloth ● Isopropanol Procedure 1. Clean diaphragms and valves with a clean, dry cloth. – Do not use isopropanol or other cleaning agents to clean diaphragms and valves. 2.

  • Page 40: Decommissioning

    Decommissioning 10 Decommissioning Before shutting down the vacuum pump, observe the following instructions to adequately protect the in- terior of the vacuum pump (suction chamber) from corrosion: Procedure for temporary vacuum pump shutdowns 1. Allow the vacuum pump to run on for 5 to 10 minutes with the vacuum connection open to allow any condensate that may be present to be removed from the vacuum pump.

  • Page 41: Recycling And Disposal

    – Fluoroelastomers (FKM) – Potentially contaminated components that come into contact with media 11.2 Dispose of diaphragm pumps Pfeiffer Vacuum diaphragm pumps contain materials that you must recycle. 1. Disconnect the electronic drive unit. 2. Dismantle the motor. 3. Decontaminate the components that come into contact with process gases.

  • Page 42: Malfunctions

    ► Wear personal protective equipment if necessary. NOTICE Danger of property damage from improper maintenance Unprofessional work on the vacuum pump will lead to damage for which Pfeiffer Vacuum accepts no liability. ► We recommend taking advantage of our service training offering.

  • Page 43: Error Codes

    Warnings (* Warning F –––– *) do not cause the vacuum pump to be switched off. Handling malfunction messages 1. Read out error codes via Pfeiffer display and control units or a PC. 2. Remove the cause of the malfunction.
  • Page 44 ● Replace the pressure gauge com- pletely ** Error E040 ** Hardware error ● external RAM faulty ● Contact Pfeiffer Vacuum Service. ** Error E042 ** Hardware error ● EPROM checksum incorrect ● Contact Pfeiffer Vacuum Service. ** Error E043 ** Hardware error ●...

  • Page 45: Service Solutions By Pfeiffer Vacuum

    We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality.
  • Page 46 ERKLÄRUNG KONTAMINIERUNG 7. Now send your product to your local Service Center. 8. You will receive an acknowledgment/quotation, from Pfeiffer Vac- uum. sales and delivery conditions repair and maintenance conditions for vacuum devices and com- ponents apply to all service orders.

  • Page 47: Spare Parts Packs

    Spare parts packs 14 Spare parts packs Ordering spare part packages ► Have the vacuum pump part number to hand, along with other details from the rating plate if nec- essary. ► Install original spare parts only. ► When ordering the inspection set, observe the respective part number of the diaphragm pump. Fig.

  • Page 48: Accessories

    DCU 110, Display control unit with power supply pack PM C01 820 Connecting cable from 24V/48V power supply pack to electronic drive unit. With PM 061 350 -T RS-485 interface Connection cable for HiPace with TC 110/120 PM 061 543 -T Tbl. 23: Accessories MVP 010-3 DC 48/52...

  • Page 49: Technical Data And Dimensions

    Technical data and dimensions 16 Technical data and dimensions 16.1 General Basis for the technical data of Pfeiffer Vacuum diaphragm pumps: ● Specifications according to PNEUROP committee PN5 ● ISO 21360:2012: “Vacuum technology - Standard methods for measuring vacuum-pump perform- ance - General description”...

  • Page 50: Substances In Contact With The Media

    5 – 40 °C Sound pressure level 50 dB(A) 50 dB(A) Weight 2 kg 2 kg Tbl. 26: Technical data, MVP 010-3 DC 16.3 Substances in contact with the media Pump parts Substances in contact with the media Diaphragms EPDM Valves EPDM...

  • Page 51: Declaration Of Conformity

    DIN EN 61010-1:2011 DIN EN IEC 63000:2019 DIN EN 61326-1:2013 The authorized representative for the compilation of technical documents is Dr. Adrian Wirth, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Asslar, Germany. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43 35614 Asslar Germany (Daniel Sälzer)

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