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Table of Contents
Related Manuals for PowerBoss CP 2832
Summary of Contents for PowerBoss CP 2832
- Page 1 CP 2832 WALK-BEHIND SCRUBBER OPERATION SERVICE PARTS CARE...
- Page 2 This manual is furnished with each new POWERBOSS CP 2832. This provides the necessary operating and preventive maintenance instructions. Operators must read and understand this manual before operating or servicing this machine. This machine was designed to give you excellent performance and efficiency. For best results and minimal cost, please follow the general guidelines below: Operate the machine with reasonable care.
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Page 4: Table Of Contents
TABLE OF CONTENTS Operation, Illustration, Spare Parts, and Maintenance IMPORTANT SAFETY INSTRUCTIONS ......................1 FOR SAFETY DURING OPERATION:....................1 FOR SAFETY WHEN SERVICING MAINTAINING MACHINE: ............1 INSPECTION ................................2 ELECTRICAL................................. 2 BATTERIES ................................2 OPERATOR RESPONSIBILITY.......................... 2 MACHINE COMPONENTS..........................2 FRONT .............................. - Page 5 THE CP2832 ................................14 MACHINE OPERATION ............................ 14 MAINTENANCE SCHEDULE..........................16 LUBRICATING THE MACHINE......................16 GENERAL MACHINE TROUBLESHOOTING....................17 CP 2832 FAULT / DIAGNOSTIC CODES.................... 18 EXPLODED VIEWS............................. 20 DRIVE ASSEMBLY ..........................24 SQUEEGEE LIFT MECHANISM ASSEMBLY..................26 PUMP ASSEMBLY..........................27 IN-LINE FILTER ASSEMBLY ......................
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Page 6: Important Safety Instructions
Do not smoke. Make sure the charger is turned off before disconnecting it from the machine. Charge the batteries in a well-ventilated area with the battery cover removed completely. Do not clean machine with a pressure washer. Authorized personnel must perform repairs and maintenance. Use PowerBoss supplied replacement parts. SAVE THESE INSTRUCTIONS... -
Page 7: Inspection
INSPECTION Carefully unpack and inspect your CP Walk-Behind Scrubber for shipping damage. Follow unpacking instructions on shipping pallet. Each unit has been tested and thoroughly inspected before shipment. Any damage is the responsibility of the delivery carrier who should be notified immediately. -
Page 8: Rear
MACHINE COMPONENTS REAR CONTROL CONSOLE REAR SQUEEGEE SCRUB DECK SOLUTION DUMP HOSE RECOVERY DUMP HOSE ANDERSON PLUG DIRECTIONAL SWITCH HOUR METER EMERGENCY BELLY BAR MACHINE COMPONENTS CONTROL CONSOLE ACCELERATION LEVER SPEED CONTROL KNOB DIRECTIONAL LEVER DIRECTIONAL INDICATOR KEY SWITCH EMERGENCY BELLY BAR OFF-AISLE WAND SWITCH BATTERY GAUGE SOLUTION CONTROL... -
Page 9: The Control Console
Emergency Belly Bar (F) If this bar is to be depressed it will override the directional switch and force the CP 2832 to go forward. Most useful if backed into a corner or object to prevent from pinching the operator. -
Page 10: Cleaning Modes
CLEANING MODES 1. REGULAR SCRUB MODE When the machine is running in this mode, the machine will perform all operations. This mode can be used for day-to-day tasks under normal conditions. When the operator sets the directional switch to forward and activates the accelerator handle, the solution pump will turn on, the brushes will turn on and be lowered to the floor, as well as... -
Page 11: Vacuum Only Mode
4. VACUUM ONLY MODE When the machine is running in this mode, the machine will only lower the rear squeegee and turn on the vacuum system to recover the dirty solution from the floor. This mode is usually chosen after double scrubbing to recover the dirty solution but it can also be used to pick up spills. -
Page 12: Operation Of Controls
OPERATION OF CONTROLS POWER SAVE MODE The CP 2832 is equipped with a power save feature to conserve battery power. If the key switch power is left ON and none of the controls are activated for a period of fifteen minutes, the CP 2832 automatically goes into “power down mode”... -
Page 13: Scrub Deck
SCRUB DECK Minuteman offers two deck types (Cylindrical and Disc) to fit your specific needs. The CP2832 design is very dynamic wherein the decks are interchangeable in a matter of minutes whenever necessary (removal of four bolts, and two quick-connects). The cylindrical brush deck has five built-in spray jets to uniformly dispense cleaning solution on the floor and a wet sweeping debris tray to collect loose objects on the floor. -
Page 14: Disc Scrub Deck
DISC SCRUB DECK Housing Access door (6) Brush skirt Brush motor Mounting bracket Flat washer (4) Lock washer (4) Bolt (4) Connector, power Connector, water SCRUB DECK INSTALLATION When installing a cylindrical scrub deck to a machine: Install brushes after the deck has been mounted to avoid flat spots on the brushes. Use a piece of cardboard underneath the deck to prevent scratches to the painted surface when sliding the deck under the machine. - Page 15 INSTALLATION INSTRUCTIONS Park the machine on a flat or level surface. Remove the 2 pins that fasten the deck cover on the machine. Turn the key switch to the ON position and select the transport mode on the dashboard. Slide the scrub deck assembly underneath the machine (follow instructions as described above).
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Page 16: Rear Squeegee
REAR SQUEEGEE The rear squeegee is the main element that acts as the conduit that transfers the spent solution into the recovery tank. A daily maintenance check of this component is essential to have optimum machine performance. The rear squeegee assembly is equipped with a universal front blade that allows the operator the option to use a slotted and a non-slotted side for specific applications. -
Page 17: Rear Squeegee Adjustment
REAR SQUEEGEE ADJUSTMENT Ensure that the scrubber is on a relatively flat surface. Turn on the key switch and select the Vacuum only mode. This lowers the squeegee to the floor and turns the vacuum motor on. Move the scrubber one or two feet forward slowly while someone behind the machine checks the rear squeegee blade (item A) for uniform deflection to the floor. -
Page 18: Off-Aisle Wand (Optional)
OFF-AISLE WAND (optional) The CP2832 is equipped with a ready-to-use built-in telescoping off-aisle wand system for use in hard to reach areas. This integrated system eliminates attaching hose for use and detaching hoses for storage. By turning the pump switch ON (located behind the right handle of the control console) the off-aisle wand is ready to use in seconds. -
Page 19: The Cp2832
THE CP2832 This machine was designed with total operator comfort and ease of use in mind. All machine components have been designed as a total system to efficiently clean dirty floors. The CP2832 has four available scrub head types and sizes to fit specific applications. Please contact your Minuteman representative for specific recommendations for the correct scrub head type, size, and brush type and chemical applications. - Page 20 When Reverse is selected on the Directional Switch, the Rear Squeegee automatically is raised. However, the Scrub brushes will continue to rotate and solution will continue to flow. Start scrubbing by driving the machine forward in a straight line at 3/4 speed and overlap each path by 2 to 3 inches.
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Page 21: Maintenance Schedule
MAINTENANCE SCHEDULE Daily Weekly Monthly Yearly Charge Batteries Check Each Battery Lubrication – Grease Check Carbon Cell(s) Water Level Fittings, chains, etc. Brushes Check/Clean Tanks & Inspect Scrub Hoses Housing Skirts Check/Clean/Rotate Inspect and Clean the Brushes/Pads Solution Filter Check/Clean the Clean Spray jets on Squeegee Cylindrical System... -
Page 22: General Machine Troubleshooting
GENERAL MACHINE TROUBLESHOOTING Problem Possible Cause Remedy Worn or torn squeegee blades Rotate or replace blades Poor water pick-up Squeegee out of adjustment Adjust so blades touch floor evenly across entire width Recovery tank full Empty recovery tank Recovery tank drain hose leak Secure drain hose cap or replace Recovery tank lid gasket leak Replace gasket lid cover properly... -
Page 23: Cp 2832 Fault / Diagnostic Codes
CP 2832 FAULT / DIAGNOSTIC CODES Scrubber System Faults External to TRIO+ Readout Code Fault Description Corrective Action 2C00 LOW BATTERY ERROR Battery Charge to low. Recharge battery. 2C01 LOW BATTERY ERROR2 Battery Charge to low. Recharge battery. 2C02 SOFT BATTERY LOCKOUT OCCURRED Battery Charge to low. Recharge battery. - Page 24 SOFT VACUUM MOTOR 7700 DISCONNECTED ERROR 7701 SOFT VACUUM CURRENT FOLDBACK 7702 SOFT VACUUM CURRENT FOLDBACK2 7703 SOFT VACUUM CURRENT FOLDBACK3 0810 TILLER FAULT-1 For all Tiller Diagnostic Codes: TILLER MAX WIPER DIFFERENCE 0811 ERROR TILLER MAX PULL DOWN 0812 DIFFERENCE ERROR 1- Check throttle wiring for shorts or opens.
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Page 25: Exploded Views
EXPLODED VIEWS... -
Page 29: Drive Assembly
DRIVE ASSEMBLY... -
Page 31: Squeegee Lift Mechanism Assembly
SQUEEGEE LIFT MECHANISM ASSEMBLY... -
Page 32: Pump Assembly
PUMP ASSEMBLY BILL OF MATERIAL 742709-4 PUMP ASSY ITEM PART NO. REQ'D DESCRIPTION 281414 BRACKET-RFI FILTER 320842 HOSE 3/8 X 8.5" 320917 FITTING NYLON TEE 3/8X3/8X1/4 361218 CABLE TIE, BLACK 450040 FITTING 90 3/8 MPT X 3/8 BARB 450076 CRIMP CLAMP SS 185R 710328 SCR-MC 8-32 X .37 ST PL - ROUND HEAD 711304... -
Page 33: In-Line Filter Assembly
IN-LINE FILTER ASSEMBLY... -
Page 34: Mainframe Assembly
MAINFRAME ASSEMBLY... -
Page 36: Control Console Assembly
CONTROL CONSOLE ASSEMBLY... -
Page 38: Control Bracket Assembly
CONTROL BRACKET ASSEMBLY... -
Page 39: Electrical Box Sub-Assembly & Dashboard Assembly
ELECTRICAL BOX SUB-ASSEMBLY & DASHBOARD ASSEMBLY BILL OF MATERIAL ITEM PART NO. REQ'D DESCRIPTION 320861 ELECTRICAL BOX BASE 711372 NUT-NYLOC 8-32 STL ZINC 711502 WSR-FLT .170 x.38 x.032 STL ZINC 747010 CONTROLLER-TRIO PLUS 36 VDC 50A 830557 3.75FT DORTITE 1/2" RM 1F BILL OF MATERIAL ITEM PART NO. -
Page 40: Solution Tank Assembly
SOLUTION TANK ASSEMBLY... -
Page 41: Recovery Tank Assembly
RECOVERY TANK ASSEMBLY... -
Page 43: Fixed Lid Assembly
FIXED LID ASSEMBLY... -
Page 44: 28" Cylindrical Scrub Deck Assembly
28” CYLINDRICAL SCRUB DECK ASSEMBLY... -
Page 46: 32" Cylindrical Scrub Deck Assembly
32” CYLINDRICAL SCRUB DECK ASSEMBLY... -
Page 48: 28" Disc Scrub Deck Assembly
28” DISC SCRUB DECK ASSEMBLY... - Page 49 BILL OF MATERIAL ITEM PART NO. REQ'D DESCRIPTION 281515 WEAR PLATE 281611 HUB-SCRUB SPACER TUBE 281612 DISK SCRUBDECK WMT, 28" 281613 SKIRT, 28" DISK 281614 FLAP, DISK 281615 STRAP, DISK 281616 DISK MTG BRKT WMT 281617 DISK OFFSET MTG BRKT WMT 281633 SPEED NUT - 3/8"...
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Page 50: 32" Disc Scrub Deck Assembly
32” DISC SCRUB DECK ASSEMBLY... - Page 51 BILL OF MATERIAL 281651 ITEM PART NO. REQ'D DESCRIPTION 281515 WEAR PLATE 281611 HUB-SCRUB SPACER TUBE 281613 SKIRT, 28" DISK 281614 FLAP, DISK 281616 DISK MTG BRKT WMT 281633 SPEED NUT - 3/8" 281634 DISK SOLUTION FEED ASSY 281642 SOL. FEED END HOSE 281644 DRAG CHAIN ASSY, DISK SCRUBDECK 281657...
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Page 52: Deck Cover Assembly - 32
DECK COVER ASSEMBLY – 32” BILL OF MATERIAL - 320880 ITEM PART NO. REQ'D DESCRIPTION 320013 WHEEL, BUMPER 4" 320881 ES2832 DECK COVER 32" 320889 BRACKET, BUMPER WHEEL 710985 SCR-SC 3/8-16 X .62 ST PL 711380 NUT-NYLOC 3/8-16 NUT 711555 WSR-INTERNAL LOCK 3/8 711592 WSR-FLAT .50 X .9 X .075 NYL... -
Page 53: Deck Cover Assembly - 28
DECK COVER ASSEMBLY – 28” BILL OF MATERIAL ITEM PART NO. REQ'D DESCRIPTION 320743 ROD, BUMPER WHEEL 320747 BRACKET, BUMPER WHEEL 320748 RUBBER ROLLER 710985 SCR-SC 3/8-16 X .62 ST PL 711555 WSR-INTERNAL LOCK 3/8 711592 WSR-FLAT .50 X .9 X .075 NYL 711713 RETAINING RING - "E"... -
Page 54: Rear Squeegee Assembly
REAR SQUEEGEE ASSEMBLY... - Page 55 BILL OF MATERIAL SQUEEGEE ASSY ITEM PART NO. REQ'D DESCRIPTION 241057 KNOB,3/8-16 X 1-3/4 FOUR PRONG. 241745 WING BOLT 3/8-16 X 1.00 281074 SQUEEGEE TOGGLE CLAMP, 2800 281075 SQUEEGEE LATCH, 2800 281740 STOP BAR 320931 NEW SQUEEGEE WMT ASSY, 320 320946 STRAP - FRONT STOP 320947...
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Page 56: Off Aisle Wand Assembly 281071 (Optional)
OFF AISLE WAND ASSEMBLY 281071 (optional) - Page 58 BILL OF MATERIAL OFF AISLE WAND KIT ITEM PART NO. REQ'D DESCRIPTION ES2832 MAIN ASSY 281071 OFF AISLE WAND ASSY, 2800 260579 TOOL CLIP, 1.5" HOSE 710528 SCR-MC 8-32 X .37 BRS 270161 TOOL CLIP 320899 HANGER HOOK WMT 712822 SCR-MC TR HD 10-24 X .5 SS 320999 ES2832 WAND ADAPTER ASSY...
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Page 59: Schematics
SCHEMATICS... -
Page 64: Minuteman International Made Simple Commercial Limited Warranty
Minuteman International Made Simple Commercial Limited Warranty Minuteman International, Inc. warrants to the original purchaser/user that the product is free from defects in workmanship and materials under normal use. Minuteman will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals.
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