SMC Corporation ASP-X369 Series Instruction Manual

ASP-SMU53EN
ORIGINAL INSTRUCTIONS
Instruction Manual
Pilot Operated Check Valve
Series ASP-X369
Pilot-operated non-return valve with spring. Pilot pressure allows free
flow in both directions.
Refer to product catalogues for additional information. Please note the
country-specific catalogues.
Validated according to ISO 13849, see Section 2.
1 Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage. These instructions indicate the level of
potential hazard with the labels of "Caution", "Warning" or "Danger".
They are all important notes for safety and must be followed in addition
*1)
to International Standards (ISO/IEC) , and other safety regulations.
*1)
ISO 4414: Pneumatic fluid power - - General rules relating to
systems.
ISO 4413: Hydraulic fluid power - - General rules relating to
systems.
IEC 60204-1: Safety of machinery - -Electrical equipment of
machines. (Part 1: General requirements)
ISO 10218-1: Manipulating industrial robots -Safety.etc.
This manual contains essential information for the protection of users
and others from possible injury and/or equipment damage.
 Read this manual before using the product, to ensure correct
handling, and read the manuals of related apparatus before use.
 Keep this manual in a safe place for future reference.
 To ensure safety of personnel and equipment the safety instructions
in this manual must be observed, along with other relevant safety
practices.
Caution indicates a hazard with a low level of risk
Caution
which, if not avoided, could result in minor or
moderate injury.
Warning indicates a hazard with a medium level
Warning of risk which, if not avoided, could result in death
or serious injury.
Danger indicates a hazard with a high level of risk
Danger
which, if not avoided, will result in death or
serious injury.
Warning
 The compatibility of the product is the responsibility of the
person who designs the equipment or decides its specifications.
Since the product specified here is used under various operating
conditions, its compatibility with specific equipment must be decided
by the person who designs the equipment or decides its
specifications based on necessary analysis and test results. The
expected performance and safety assurance of the equipment will be
the responsibility of the person who has determined its compatibility
with the product. This person should also continuously review all
specifications of the product referring to its latest catalogue
information, with a view to giving due consideration to any possibility
of equipment failure when configuring the equipment.
1 Safety Instructions - continued
 Only personnel with appropriate training should operate
machinery and equipment.
The product specified here may become unsafe if handled
incorrectly. The assembly, operation and maintenance of machines
or equipment including our products must be performed by an
operator who is appropriately trained and experienced.
 Do
not service or attempt to remove product
machinery/equipment until safety is confirmed.
1) The inspection and maintenance of machinery/equipment should
only be performed after measures to prevent falling or runaway of the
driven objects have been confirmed.
2) When the product is to be removed, confirm that the safety
measures as mentioned above are implemented and the power from
any appropriate source is cut, and read and understand the specific
product precautions of all relevant products carefully.
3) Before machinery/equipment is restarted, take measures to
prevent unexpected operation and malfunction.
 Contact SMC beforehand and take special consideration of
safety measures if the product is to be used in any of the
following conditions.
1) Conditions and environments outside of the given specifications, or
use outdoors or in a place exposed to direct sunlight.
2) Installation on equipment in conjunction with atomic energy,
railways, air navigation, space, shipping, vehicles, military, medical
treatment, combustions and recreation, or equipment in contact with
food and beverages, emergency stop circuits, clutch and brake
circuits in press applications, safety equipment or other applications
unsuitable for the standard specification described in the product
catalogue.
3) An application which could have negative effects on people,
property, or animals requiring special safety analysis outside the
scope of ISO 13849 described in this document.
4) Use in an interlock circuit, which requires the provision of double
interlock for possible failure by using a mechanical protective
function, and periodical checks to confirm proper operation.
 Always ensure compliance with relevant safety laws and
standards.
All electrical work must be carried out in a safe manner by a qualified
person in compliance with applicable national regulations.
Caution
 The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in
manufacturing industries.
If considering using the product in other industries, consult SMC
beforehand and exchange specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
2 Specifications
Fluid Air
Proof pressure 1.5 MPa
Min. operating pressure 0.1 MPa
Max. operating pressure 1.0 MPa
Pilot check valve operating More than 50% of the operating
pressure pressure
Supply Air Quality 5 µm
Ambient and fluid temperature -5 to +60 °C (No freezing)
Min. operating frequency Every 30 days
Max. operating frequency 2 times per second
Flow Refer to 2.1
Port size Refer to 2.1
Complies with the basic and well-
Standards tried safety principles of EN ISO
13849-2:2012
Note 1)
B 7.4 million cycles
10
Note 1)
B 14.8 million cycles
10D
Vibration and impact resistance Refer to section 3.2
Table 1
2 Specifications - continued
Note 1) Under SMC test conditions. The B figure is estimated from
10
SMC life tests. The B figure is derived from B
10D
assumption in EN ISO 13849-1:2015 Annex C. Contact SMC for
details.
2.1 Port size and flow
Model ASP330F ASP430F ASP530F
and
Ø8
Ø1/4",
Ø6 Ø8,
Port Size Ø6
Ø1/4" Ø5/16", Ø5/16"
Ø3/8"
Sonic
conductance 0.58 1.04 1.08 1.86
3 /(s∙bar)]
[dm
Effective
2.9 5.2 5.4 9.3
2
area [mm ]
Table 2
Caution
Special products might have specifications different from those shown
in this section. Contact SMC for specific drawings. These drawings will
give the appropriate specification details and compliance with the safety
principles of ISO 13849, if applicable.
3 Installation
3.1 Installation
Warning
 Do not install the product unless the safety instructions have been
read and understood.
 When mounting, please firmly align the tool with the hexagon width
across flats of the pilot body. If the hexagon width across flats is
damaged as a result of failure to properly align the tool, the pilot body
will be deformed, and poor pilot operation may result.
3.2 Environment
Warning
 Do not use in an environment where corrosive gases, chemicals, salt
water or steam are present.
 Do not use in an explosive atmosphere.
 Do not expose to direct sunlight. Use a suitable protective cover.
 Do not install in a location subject to vibration or impact. Check the
product specifications.
 Do not mount in a location exposed to radiant heat.
3.3 Piping
Caution
 Before piping make sure to clean up chips, cutting oil, dust etc.
 When installing piping or fittings, ensure sealant material does not
enter inside the port. When using seal tape, leave 1thread exposed
on the end of the pipe/fitting.
 Tighten fittings to the specified tightening torque.
 If moisture enters the inside of the connecting piping, the cover may
corrode, and it may lead to a pilot operation malfunction.
3.4 Lubrication
Caution
 SMC products have been lubricated for life at manufacture, and do
not require lubrication in service.
 If a lubricant is used in the system, use turbine oil Class 1 (no
additive), ISO VG32. Once lubricant is used in the system, lubrication
must be continued because the original lubricant applied during
manufacturing will be washed away.
4 How to Order
ASP 3 30F – 01 – 06 S – X369
using the
10
Port size
ASP630F
Cylinder
Symbol
Body size
Ø12,
Ø10,
3 1/8
01
Ø3/8",
Ø10
Ø3/8"
4 1/4
Ø1/2" 02
5 3/8
03
6 1/2
04
2.32 3.4 3.68
N01 NPT1/8
N02 NPT1/4
11.6 17 18.4 N03 NPT3/8
N04 NPT1/2
Cylinder
side Pilot
Model
Port port
size
ASP330F R1/8 M5x0.8
ASP430F R1/4
Rc1/8
ASP530F R3/8
ASP630F R1/2 Rc1/4
10-
ASP330F NPT1/8
32UNF
ASP430F NPT1/4
NPT1/8
ASP530F NPT3/8
ASP630F NPT1/4 NPT1/4
Validated according to ISO13849-2
5 Outline Dimensions (mm)
(Pilot port)
(With
sealant)
Applicable tubing O.D
side
Metric size Inch size
R1/8
Ø1/4"
06 Ø6 07
R1/4
Ø5/16"
08 Ø8 09
R3/8
Ø3/8"
10 Ø10 11
R1/2
Ø1/2"
12 Ø12 13
Applicable tubing O.D. Ø
Metric size Inch size
8 10 12 1/4" 5/16" 3/8" 1/2"
6

 
 
 

  
 
 
Applicable tubing
O.D. Ød
Laser printed
(Hexagon width across flats)
(Hexagon width across flats)
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