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Summary of Contents for Superabrasive LAVINA 30G-FX
- Page 1 LAVINA 30G-X/FX/GTX ® User Manual Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us...
- Page 2 Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018...
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Page 3: Warranty And Returns
WARRANTY POLICY FOR LAVINA X MACHINES A warranty card must be submitted to Superabrasive within 30 days of purchase in order for the foregoing warranty to apply. You can either mail a hard copy of the warranty card or submit it electronically - see page 2. -
Page 4: Table Of Contents
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 WARRANTY AND RETURNS ..........3 6. POPULAR TOOLS ............19 1. GENERAL INFORMATION ..........5 7.MAINTENANCE AND INSPECTION ........20 ..............5 REMARK................20 ANUFACTURER ............5 ............. 20 ENERAL ESCRIPTION ECHANICAL ARTS ............ -
Page 5: General Information
Today, Superabrasive is one of the world’s leading companies in the production of diamond tools and floor grinding machinery. At Superabrasive, we strive to deliver the very best solutions to our customers, and enable them to work more efficiently. GENERAL DESCRIPTION The Lavina®... -
Page 6: Environmental Conditions
The data on the label provides the correct Voltage and Power (kW) (needed for operational purposes); Weight (needed for transportation purposes); production year and serial number (needed for maintenance purposes). CUSTOMER SERVICE For customer assistance and technical support call your local distributor or call Superabrasive Inc. at 1‐800‐987‐8403 or visit us at: www.superabrasive.com... -
Page 7: Safety Instructions
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 2. SAFETY INSTRUCTIONS RECOMMENDED USE The LAVINA® 30G-X machine is designed and manufactured to SAFE USE The LAVINA® 30GX is designed to reduce all risks correlated grind and polish concrete, terrazzo and natural stone floors. It can with its use. -
Page 8: Hazard Communication
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 Carbon monoxide is an invisible, odorless, colorless gas the public,” Onyx Environmental Solutions suggests usage when occupancy of a given work area is minimal. created when fossil fuels (such as gasoline, wood, coal, ... -
Page 9: Operating Machine
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 OPERATING MACHINE Drager. SENSIDYNE gas sampling system with YB‐11038 When operating the Lavina® 30G‐X, make certain Sensidyne dectector tubes that there is no one, but you around the machine. Never leave the machine unattended while working. -
Page 10: Refuelling Cylinders
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 the common 20‐lb propane outdoor grill cylinders (which STORAGE CYLINDERS are not legal for use on propane floor machines), When not in use, propane cylinders always should be stored the motor fuel cylinder has a number of safety systems outside in an upright position in a secure, tamperproof, steel designed into it to ensure your safety at all times. -
Page 11: Handling And Transportation
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 3. HANDLING AND TRANSPORTATION ADJUSTING THE HANDLE The Handle on the frame is adjustable in height and allows the operator to work in a correct and safe posture (Fig. 3.1, Fig. 3.2). Choose the vertical position to move easy the machine (Fig.3.2). -
Page 12: Storage
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 STORAGE Always store and transport the LAVINA® X machine in a dry place. Never transport the LAVINA® X machine unprotected; it may be damaged if transported unprotected during rain or snow. When, during storage of the machine, the temperature may fall to 32F (or 0... -
Page 13: Water Flow Control Unit
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 4. OPERATION Preliminary Controls Inspect the working area as explained in the safety instructions. Fill in the water tank for wet use or connect the vacuum extractor and ensure that the vacuum hose is clear and it will follow the machine easily. -
Page 14: Control Board
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 CONTROL BOARD pm engine rpm tools 2000 THE CONTROL BOARD 1 Start/Stop Engine switch Turn key fully to the 2100 right (make contact) to ignite the engine. Fully to 2200 the left will arrest the engine. -
Page 15: Stopping The Machine
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 STOPPING THE MACHINE The stopping of the machine must be done gradually until the motor stops. Do not stop moving the machine before the motor comes to rest, as the tools could damage the surface. To stop, push the Stop clutch rocker (2), then close (clockwise) the service valve on the propane tank. -
Page 16: Main Menu Navigation And Use
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 Job Timer The job timer feature works when it is activated and while the engine is running, and will not continue to run if the engine is stopped. The allows for easy timing of jobs or work areas to help determine speed. -
Page 17: Safety Information
Password required if set. Factory Unlock- This option is only used by SuperAbrasive and requires a factory assigned pin number to activate. Tach Settings- This allows you to adjust the tachometer for a carbureted or fuel injected engine. It should come pre- set to the correct option and will not require changes. -
Page 18: Tools And Accessories
5. TOOLS AND ACCESSORIES WEIGHTS Superabrasive offers additional weights used to increase the productivity of the machine (Fig.5.1). Each additional weight weighs about 64 lbs or 29kg. Each individual application, type and condition of surface, power capacity of the outlet, etc. will determine the number of weights you can use without tripping a breaker. -
Page 19: Popular Tools
When used wet, they require only water (no wax or chemicals needed), making them a very environmentally‐friendly solution for maintaining floors. Use Only Superabrasive’s Recommended Tools. For More Tooling Options, Visit www.superabrasive.com... -
Page 20: Maintenance And Inspection
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 7.MAINTENANCE AND INSPECTION REMARK Tampering w/Emission Control System is Prohibited Federal law and California State law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element at... -
Page 21: Acuum
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 CHECK AND REPLACE EVERY 200 WORKING HOURS Every 200 working hours, the operator should inspect all parts of the machine carefully. Most importantly, inspect and clean the tool plate connections, vacuum hoses and water tank. Also, check the water flow of the pump. Check the guard assembly. -
Page 22: Gtx
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 Electrical schemes with Kawasaki Engine ELECTRICAL SYSTEM GTX... -
Page 23: Troubleshooting
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 8. TROUBLESHOOTING 8.1 ENGINE When troubles occur, be sure to check the simple causes which may at first seem too obvious to be considered. For example, a starting problem could be caused by fuel starvation due to an empty propane cylinder or an unopened service valve. If you do not check for this, starter burnout could result. -
Page 24: Dismounting/Mounting The Engine
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 is possible to separate the head by removing the pins. This will require two people: one person holds the carriage while the other pulls the pins (Fig. 8.3.7). Figure 8.3.7 Figure 8.3.5 Figure 8.3.6... -
Page 25: Replacing The Clutch
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 8.5 REPLACING THE CLUTCH Figure 8.5.1 Figure 8.5.2 Figure 8.5.3 To replace the electric clutch, remove the engine (see previous chapter) and lay it on its side with the oil drainage up (Fig. 8.5.1) and loosen the front nut to dismount the clutch (Fig. -
Page 26: Disassembling And Mounting Tool Holder To Change Buffers And Elastic Element
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 8.7 DISASSEMBLING AND MOUNTING TOOL HOLDER TO CHANGE BUFFERS AND ELASTIC ELEMENT When the TOOL HOLDER is disassembled you can change defective parts – elastic element, buffers, etc. Lift the locking pin (Fig.8.7.1) to dismount the retaining washer (Fig.8.7.2). Take out the screws on the buffers and the nuts of the... -
Page 27: Correcting Sag Of The Used Planetary Chain
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 8.8 CORRECTING SAG OF THE USED PLANETARY CHAIN Unscrew the eight bolts (Fig.8.8.1) and remove the cover (Fig.8.8.2). Pull the hose out of the water sprayer(Fig.8.8.3). Put the machine in position to change the tools. -
Page 28: Replacing The Planetary Driving Gear And Planetary Tensioner
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 Loosen the two nuts(Fig.8.8.6) and unscrew the two screws of the tensioner (Fig.8.8.5)(Fig.8.9.4)(Fig.8.9.5). Remove the chain tensioner(Fig.8.9.6). Pull out the split pin (Fig.8.9.7) and the chain link pin (Fig.8.9.8) (Fig.8.9.9). Remove the chain, and install the new chain in the same manner,then insert the chain link pin and the split pin (Fig.8.9.9) (Fig.8.9.8) (Fig.8.9.7). -
Page 29: Tensioning And Replacing The Belts
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 8.11 TENSIONING AND REPLACING THE BELTS Figure 8.11.1 Figure 8.11.2 Figure 8.11.3 The transmission of the machine runs two timing belts (a main belt that rotates the plates (and tools) and an auxiliary planetary belt which propels the rotation of the head as a whole). - Page 30 Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 Figure 8.11.7 Figure 8.11.9 Figure 8.11.8 Figure 8.11.12 Figure 8.11.11 Figure 8.11.10 The reassembly is the same process in reverse. It is important to match the threads of the conical sleeve and the belt washer(Fig.8.11.13).
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Page 31: Replacing The Planetary Driven Gear
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 8.12 REPLACING THE PLANETARY DRIVEN GEAR Remove the planetary chain and tensioner and see Fig.8.9(MOUNTING NEW PLANETARY CHAIN). Dismount the tool holders, sealers, and bottom cover (see Fig.8.11 - TENSIONING AND REPLACING THE BELTS). Unscrew the cap to access the fastening bolts of the driven chain gear (Fig.8.12.1)(Fig.8.12.2). -
Page 32: Replacing The Planetary Unit
When mounting back secure with sealant (Fig.8.14.3). 9. DISPOSAL If your machine after time is not usable or needs to be replaced, send the machine back to Superabrasive or a local distributor, where a professional disposal complying with the environment laws and directives is guaranteed. -
Page 33: Lavina® 30G-X General Parts
11. SPARE PARTS 1. LAVINA® 30G-X GENERAL PARTS ASSEMBLY AND PARTS SPECIFICATIONS Item No. Description Pcs. L30GX-10.00.00 Main Head L30GX -05.00.00-1 Guard Assembly L25SPS-07.03.00.00 Pin Assembly MAR8.120 Tube VACUUM HOSE PU ANT D40L700-K WITH TWO CLAMPS D40L700 Vacuum Hose SB44-47 Clamp for Vacuum Hose MAR8.90 Tube... -
Page 34: Lavina® 30G-X Engine Base Parts
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 3. LAVINA® 30G-X ENGINE BASE PARTS Item No. Description Pcs. Complete Engine KFS481 Assembly Complete Engine KFX600 Assembly L25GS-10.02.06 Clutch Washer 5215 Electric Clutch L25G-10.02.02.S Bolt Set M8X25DIN6921 Bolt L25G-10.00.65 Engine Base Plate... -
Page 35: Lavina® 30G-X Top Cover 2 Parts
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 4. LAVINA® 30G-X TOP COVER 2 PARTS Item No. Description Pcs. L25X-19.00.01 Top Cover L25GS-19.10.00 Vacuum Port L25X-19.20.00 Water Fitting M12DIN985 M5DIN125A Washer M5DIN127B Spring Washer M5DIN934 L25SPS-04.01.00.00 Vacuum Port M5X16DIN84A Screw 30G-X 4.1. -
Page 36: Lavina® 30G-X Planetary Drive
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 5. LAVINA® 30G-X PLANETARY DRIVE PARTS Item No. Description Pcs. M6X16DIN912 Screw L25X-03.00.00 Pulley For machines with serial No 17.01…. and bigger see tabl.11 M10X25DIN7991 Screw L25X-10.00.55 Front Washer L25GX-10.10.00 Central Pulley L25GX-10.00.57-1-K... -
Page 37: Lavina® 30G-X Pulley Unita
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 5.1. LAVINA® 30G-X PULLEY UNIT ASSEMBLY Model Item No. Description Pcs. M5X12DIN6921 Bolt L25X-10.00.46 Front Washer Chain L25X-16.20.00 Pulley Assembly TWVA00320 V-Ring Type A L25Х-16.00.00 Bearing Body M6X25DIN6921 Bolt DIN6885А5X5X16 L25Х-16.00.03 Distance Ring... -
Page 38: Lavina®30G-X Tool Holder Parts
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 8. LAVINA®30G-X TOOL HOLDER PARTS Item No. Description Pcs. A43.10.00 Quick Change Assembly A31.12.00 Keylock Set A43.11.00 Quick Change plate A41.12.00 Security set 1.3.1 A41.00.05 Washer A41 A25.00.10-K Buffer with two screw... -
Page 39: Lavina® 30G-X Control Board
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 10. LAVINA® 30G-X CONTROL BOARD PARTS Item No. Description Pcs. W1301 Start/Stop Switch W1330 Clutch Switch W4110 Throttle W4313 Hour Meter 6х30/30А Fuse W9999 Pump switch 10. LAVINA® 30G-GTX CONTROL BOARD PARTS Item No. -
Page 40: Ssembly
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 11. LAVINA® 30G-X PLANETARY BELT REVISION KIT For machines with serial No 17.01…. and bigger Item No. Description Pcs. L25X-14.00.06 Pad 2 L25X-14.00.04 Sealer Inspection Cover L25X-04.00.00 Pulley Unit Assembly HP6455MHP25 Timing Belts... - Page 41 Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 12. LAVINA® 30G-X CARRIAGE PARTS 12. LAVINA® 30G-X Carriage parts Item No. Description Pcs. Item No. Description Pcs. L25S-23.00.06-K Locking bit L25GX-21.00.00 Frame M6X8DIN915 Screw 17** L25GX-21.00.00-1 Frame L25GS-25.00.00 Strap M5X20DIN933 Bolt...
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Page 42: Engine Parts
Superabrasive User Manual Original Language Lavina® 30G-X/FX/GTX 12/2018 13.LAVINA® 30G-X KAWASAKI FS481V ENGINE PARTS Item No. Description Pcs. KFS481 Complete Engine Assembly K49065-7007 Oil Filter W1325 Oil Pressure Switch Elbow Joint Oil Drain Valve K11013-7049 Element Air Filter K11013-7046 Foam pre-Filter W3240A Cat Muffler Assy. -
Page 43: Tatement
As the SORE owner you should however be aware that Superabrasive Inc. may deny your warranty if your SORE or its part has failed due to abuse, neglect, improper maintenance or unapproved modification. - Page 44 Superabrasive Inc. will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add- on or modified part.
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