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Summary of Contents for Superabrasive LAVINA 25G-X
- Page 1 Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us...
- Page 2 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 2 ...
- Page 3 WARRANTY POLICY FOR LAVINA X MACHINES A warranty card must be submitted to Superabrasive within 30 days of purchase in order for the foregoing warranty to apply. You can either mail a hard copy of the warranty card or submit it electronically - see page 2.
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Page 4: Table Of Contents
Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 WARRANTY AND RETURNS.............. 3 7.MAINTENANCE AND INSPECTION ............. 1 6 1. GENERAL INFORMATION .............. 5 REMARK .................... 16 MECHANICAL PARTS ................ 16 MANUFACTURER .................. 5 CLEANING ................... 16 GENERAL DESCRIPTION ................. 5 CHECK HOURLY ................... 16 ... -
Page 5: General Information
Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 1. GENERAL INFORMATION This owner’s manual is intended for the operator of the Lavina® X machine, the servicing technician as well as for anyone involved with operating or servicing the machine. We recommend that you read the instructions very carefully and follow them strictly. The manual includes information about assembling, using, handling, adjusting and maintaining your Lavina® X floor grinding and polishing machine. MANUFACTURER Superabrasive was founded in 1987, as a manufacturer of high quality diamond tools for the stone and concrete industry. Today, Superabrasive is one of the world’s leading companies in the production of diamond tools and floor grinding machinery. At Superabrasive, we strive to deliver the very best solutions to our customers, and enable them to work more efficiently. GENERAL DESCRIPTION The Lavina® X machine is intended for grinding, polishing and buffing concrete, marble, granite, limestone and terrazzo surfaces with diamond tools. The Lavina® X machine is a three‐disc machine, which can be used dry as well as wet. For best results, use only tools manufactured or recommended by Superabrasive and its distributors. Additionally, the machine could be used for grinding wood floor surfaces. The Lavina® X machine is manufactured and fitted for the above‐mentioned applications only! Every other use may possess risks to the persons involved. MACHINE CHARACTERISTICS The Lavina® X machine is made of two main component sections: LAVINA® 25G‐X MAIN DESIGN The two main components are the carriage and main head. The handle on the frame is adjustable in height and allows the operator to work in a correct and safe posture. ... -
Page 6: Lavina® 25G-X
Lavina® X is operated with the recommended tools and in normal conditions. However, as previously stated, the operator must wear ear protectors. LABEL DATA The data on the label provides the correct Voltage and kW (needed for operational purposes); Weight (needed for transportation purposes); production year and serial number (needed for maintenance purposes). CUSTOMER SERVICE For customer assistance and technical support call your local distributor or call Superabrasive Inc. at 1‐800‐987‐8403 or visit us at: w ww.superabrasive.com , where you can download a copy of this manual . 2. SAFETY INSTRUCTIONS RECOMMENDED USE PROHIBITED USE ... -
Page 7: Preparation For Protection Devices
Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 The two greatest hazards with propane powered floor care - Possess risks of fire machines are: - Feature inclement conditions. Carbon Monoxide Poisoning: This is the most frequently - Possess electromagnetic radiation. reported incident associated with propane powered floor care - In nursing homes, hospitals, day‐care centers, etc machines and is caused by excessive exhaust emissions. The - In areas where loose tiles or other objects are symptoms are headache, dizziness and nausea. A major cause preventing proper use of the machine. involves engines with poor preventive maintenance practices, - In rooms without proper ventilation usually those with dirty air filters and machines operated in confined areas without adequate ventilation. Another cause In nursing homes, hospitals, day‐care centers, etc may be substandard, inexpensive machines with no emissions In areas where loose tiles or other objects are preventing proper use of the machine. ... -
Page 8: Local Agencies And Before You Begin
Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 3. Move the machine outside if possible. If not possible, move it NOTE: In order to reduce all consequences of the above‐ mentioned to a well‐ventilated area away from flammable materials. risks, we advise that machine operators will follow the instructions in 4. Do not attempt to extinguish the flame from a gas leak. If the manual at all times. you do, the gas will build up in the area and could re‐ignite. RESIDUAL RISKS Starve the fire by shutting off the supply of gas. During the normal operating and maintenance cycles, the 5. HAVE THE MACHINE AND CYLINDER INSPECTED operator is exposed to few residual risks, which cannot be BEFORE USING THEM AGAIN eliminated due to the nature of the operations. LOCAL AGENCIES AND REGULATIONS BEFORE YOU BEGIN NFPA ... -
Page 9: Propane Cylinders
Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 The plastic indicator contains a colored indicator button The operator must understand and interpret all the that darkens in the presence of Carbon Monoxide. The drawings and designs in manual. relative darkness of the indicator button indicates the level of The operator must know all sanitation and safety CO in the ambient atmosphere. Most indicator badges have a regulations pertaining to the operation of useful life of 30 days, depending on the concentration of The operator must have floor grinding experience. contaminants, humidity, and temperature. The operator must know what to do in case of emergency. TESTING The operator must have an adequate technical knowledge and There are a great number of instruments offered on the preparation. market to test for toxic gases. Only those designed to read The operator is expected to operate their equipment safely carbon monoxide resulting from combustion engines is and responsibly. They are responsible for the proper considered acceptable for testing exhaust emissions from handling and storage of propane cylinders, identifying ... -
Page 10: Storage Cylinders
Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 contact with a pilot light from a furnace, hot water heater, or other source of ignition. Propane changes into a gas, is ‐44 F (‐42 C). Exposing TRANSPORTING CYLINDERS unprotected skin to propane gas or liquid could result in When transporting cylinders to a propane dealer or to a job, frostbite injury. make sure the cylinders are securely fastened and standing in All new cylinders should be vented and purged of air per an upright position with the service valve closed. manufacturer’s instructions before use. Never bleed propane A cylinder rattling around in the back of a vehicle and cylinders indoors. banging into other objects constitutes a hazard. Avoid STORAGE CYLINDERS dropping or banging cylinders against sharp objects. When not in use, propane cylinders always should be stored The propane cylinders are sturdily constructed but a series outside in an upright position in a secure, tamperproof, steel of hard jolts could cause damage. mesh storage cabinet. This cabinet may be located next to the ... -
Page 11: Position
Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 LIFTING THE MACHINE FROM WORKING TO TOOL MOUNTING POSITION Push the front handle down and swivel it to the front (Fig. 3.4). Pull the handle up and ensure the head is a stable upright position, for mounting/dismounting the tool. Ensure that the water tank is empty before flipping the machine. Pull the head in upright position(Fig. 3.5). Figure 3.4 Figure 3.5 Figure 3.5.1 ... -
Page 12: Operation
Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 4. OPERATION PRELIMINARY CONTROLS Inspect the working area as explained in the safety instructions. For wet use, fill in the water tank or connect the vacuum extractor and ensure that the vacuum hose is clear and it will follow the machine easily. Make sure the bonnet air filter on top of the engine is clean. It should be cleaned hourly. Check the engine oil level, screw the dipstick in to get reading. See to it the tank is fill up (see also “Storage Propane tanks). TANK and FUEL LINES ‐ The tanks has already been covered but do the fuel lines show any sign of wear and tear, such as cracks or any corrosion. Screw the brass fuel line fitting onto the tank service‐valve hand tight only. This connection MUST be secure because the service valve has a safety valve inside it, which will only open if the brass fuel‐line fitting is COMPLETELY seated into the service valve. WATER FLOW CONTROL UNIT The operator can choose the water sprayer in the front when the tap is in the horizontal position (Fig.4.1), the water will spray under the cover of the machine when the level is in the vertical position (Fig.4.2).The flow regulating valve located on the tank (Fig.4.2.1) is increasing or reducing the water flow to the working area – in front of the machine ... -
Page 13: Control Board
Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 CONTROL BOARD pm engine rpm tools THE CONTROL BOARD 2000 570 1 Start/Stop Engine switch Turn key to the right 2100 600 for contact full right for starting the engine, to stop 2200 630 key to left full left is contact 2300 660 2 Start/Stop clutch Start will electronically activate 2400 690 the grinding plates to spin, by pushing stop it will 2500 715 disconnect engine from grinding heads 2600 745 3 Throttle Push forward to accelerate. 2700 775 4 Digital RPM/workings hours indicator When the 2800 800 motor runs it indicates the revolutions per minute ... -
Page 14: Tools And Accessories
Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 5. TOOLS AND ACCESSORIES WEIGHTS Superabrasive offers additional weights for increasing the productivity of the machine (Fig.5.1). Each additional weight weighs about 64 lbs or 29 kg. Each individual application, type and condition of surface, power capacity of the outlet, etc. will determine the number of weights you can use without tripping a breaker. The weight stacks on to three posts around the outer bowl (Fig.5.2). The additional weights depend on the tools; it is not always possible to add weights. Some tools work too aggressively and the machine can stop. The weight can be ordered with item number A 08.00.00.00. Figure 5.1 Figure 5.2 ... -
Page 15: Popular Tools
When used wet, they require only water (no wax or chemicals needed) and are a very environmentally friendly solution for maintaining floors. Use only Superabrasive’s recommended tools. For more tooling options, visit www.superabrasive.com 15 ... - Page 16 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 7.MAINTENANCE AND INSPECTION REMARK Tampering w/Emission Control System Prohibited Federal law and California State law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than far purposes of maintenance, repair, or replacement, of any device or element at design incorporated into any new engine for the purpose of emission control prior to its sale or delivery to the ultimate purchaser or while it is in use, or (2) the use of the engine after such device or element of design has been removed or rendered inoperative by any person. Among those acts presumed to constitute tampering, involve the parts/systems listed below: Carburetor and internal parts Crankcase Cylinder heads Spark plugs Breather chamber and internal parts Magneto or electronic ignition system Intake pipe and tube Fuel filter element Air cleaner elements ...
- Page 17 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 CHECK AND REPLACE EVERY 200 WORKING HOURS Every 200 working hours the operator should inspect all parts of the machine carefully. Most importantly, inspect and clean the tool plate connections, vacuum hoses and water tank. Also, check the water flow. Check the guard assembly. Make certain the wheels are clean and rotate properly. Inspect the control buttons. If there are defective control parts, they should be replaced immediately. Replace worn vacuum‐ and water hoses. Carefully inspect the seal rings and bearings of the grinding units, and replace any showing signs of excessive wear. For more information, refer to chapter troubleshooting below. Open the service cover on the motor base (Fig 7.2) (Fig 7.3) to check the chain with special lubricant for chains of the planetary chain. Lubricate and correct the sag if needed . For sagging correction (See TROUBLESHOOTING . Dismount the tool holders (See Troubleshooting) replace all parts (elastic element, buffers, sealers) with the slightest damage or consume. Return machine to authorized service center for overall checkup of the Engine. For Figure 7.2 Propane safety, have the machine serviced by a Certified Technician, including emission check. CHECK AND REPLACE EVERY 400 WORKING HOURS Besides the checks of 200 working hours, replace sealer and V‐rings like described in chapter “TROUBLESHOOTING REPLACING BELT AND PULLEY UNITS. Check if belts and bearings are in good condition, change if needed. ...
- Page 18 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 8. TROUBLESHOOTING 8.1 ENGINE When troubles occur, be sure to check the simple causes which at first, may seem too obvious to be considered. For example, a starting problem could be caused by fuel starvation due to an empty propane cylinder or an unopened service valve. If you do not check for this, starter burnout could result. Some Troubles and solutions: Surging idle To smooth out the engines' idle characteristics, adjustment is provided by an idle screw on the lower left side of the carburetor as viewed from the operator's position. The screw is bright steel and 1/4" in diameter with a Phillips head on it. Rotating the screw clockwise will increase the idle speed and this should cure the "surging idle". If it does not, call our customer service. Engine starts and idles, but will quit as the throttle is advanced It is possible that the propane tank's service valve is faulty. To check for this, close the valve completely and then reopen very slowly while you listen for a "click" when the gas begins to travel through the valve. If you hear this very slight noise, the valve is only partially opening. This allows enough gas through to start and idle the engine, but not enough for full throttle operation. As the throttle is increased, allowing more air to enter the intake, the engine will quit from fuel starvation. Call your dealer or the factory for instructions on where to have the service valve replaced. Meanwhile, to get by, you can continue to open the service valve until you do not hear a “click" and then the engine will run normally. If it does not, call your customer service. Starter barely turns the engine over or the solenoid just clicks The battery is likely low in charge. This can be remedied by recharging the battery using a 12 Volt battery charger at 4.12 amperes. The battery is located on the left side of the propane tank holder under the battery cover. The positive post is the one with the RED cable attached to it. Follow the instructions that came with the battery charger. REMINDER: this will continue to ...
- Page 19 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 Pull the connector of the battery (Fig. 8.3.1), pull out the Propane hose (Fig. 8.3.2), the connectors of the lamp (Fig. 8.3.3), dismount the control panel (Fig. 8.3.4), and take off all water and vacuum hoses (Fig. 8.3.5). Remove the tank (Fig. 8.3.6). Now it is possible to separate the head by removing the pins; two people are needed to do this operation: one person holds the carriage the other pulls the pins (Fig. 8.3.7). Figure 8.3.7 Figure 8.3.5 Figure 8.3.6 Figure 8.3.4 8.4 DISMOUNTING/MOUNTING THE ENGINE Figure 8.4.1 Figure 8.4.2 Figure 8.4.3 ...
- Page 20 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 8.5 REPLACING THE CLUTCH Figure 8.5.1 Figure 8.5.2 Figure 8.5.3 In case the electric clutch has to be replaced, remove the engine (see previous and loose the front chapter) and lay it on its side with the oil drainage up (Fig. 8.5.1) nut to dismount the clutch (Fig. 8.5.2 and Fig. 8.5.3 ). Reassemble in the same manner. Do not forget to mount back the washer on the shaft (Fig. 8.5.4). The torque on the front nut (Fig. 8.5.3) to mount the pulley and clutch should be 70 Nm or 52 ft lbs(Fig. 8.5.2 and Fig. 8.5.3). Figure 8.5.4 8.6 DISMOUNTING TOOL HOLDER TO CHANGING V‐RINGS AND FELT‐RINGS ...
- Page 21 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 8.7 DISASSEMBLING AND MOUNTING TOOL HOLDER TO CHANGE BUFFERS AND ELASTIC ELEMENT When the TOOL HOLDER is disassembled you can change defective parts – elastic element, buffers, etc. Lift the locking pin (Fig.8.7.1) to dismount the retaining washer (Fig.8.7.2). Take out the screws on the buffers and the nuts of the elastic element (Fig.8.7.3;Fig.8.7.4). Remove the elastic element from the QC plate (Fig.8.7.5). While the holder is dismounted (Fig.8.7.6;Fig.8.7.7) clean the parts and replace the defective with new ones. Assemble the holder with Figure 8.7.2 Figure 8.7.3...
- Page 22 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 8.8 CORRECTING DEFLECTION OF THE USED PLANETARY CHAIN Unscrew the eight bolts (Fig.8.8.1) and take out the cover (Fig.8.8.2) and pull out the hose of the water sprayer(Fig.8.8.3). Lift the machine in position to change the tools. Turn manually the holders in order to turn the main head, stop when you see through the window the chain tensioner (Fig.8.8.4). Figure 8.8.1 Figure 8.8.4 Figure 8.8.2 Figure 8.8.3 Loosen a quarter to 1/2 rev the two bolts of the chain tensioner (Fig.8.8.5) the tensioner should turn with minimum clearence, ...
- Page 23 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 Loosen the two nuts(Fig.8.8.6) and uscrew the two screws of the tensioner (Fig.8.8.5)(Fig.8.9.4)(Fig.8.9.5). Take the chain tensioner(Fig.8.9.6). Pull out the split pin (Fig.8.9.7) and the chain link pin (Fig.8.9.8) (Fig.8.9.9). Take the chain, and put on the same way the new chain, get in the chain link pin and the split pin (Fig.8.9.9) (Fig.8.9.8) (Fig.8.9.7). Figure 8.9.4 Figure 8.9.5 Figure 8.9.6 Figure 8.9.9 Figure 8.9.8 Figure 8.9.7 Mount the chain tensioner (Fig.8.8.6). Screw the two screws (Fig.8.9.4)(Fig.8.8.5). Loosen a quarter to 1/2 rev the bolt of the chain tensioner (Fig.8.8.5) the tensioner should turn with minimum clearence, without inclination, then unscrew the inner nut. To tension the chain screw the outer nut (Fig.8.8.6) . The tensioner of the planetary chain should allow chain sagging 3...5mm/1/8...3/16 in/ controlled in span X (Fig.8.8.7). When ready screw the two nuts (Fig.8.8.6) and the screw(Fig.8.8.5). ATTENTION: NEVER “OVER” TENSION THE CHAIN, THE CHAIN WILL BE DAMAGED ...
- Page 24 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 8.11 TENSIONING AND REPLACING THE BELTS Figure 8.11.1 Figure 8.11.2 Figure 8.11.3 The transmission of the machine has two timing belts (main belt and planetary belt) of maintenance free type. To change the main belt you have to remove all holders and dismount their adaptors. Dismount the sealing. Carefully check the friction surface (flanges of the lower cover and the outside diameter of the adaptors). Decide if they are in good condition (wear out, smoothness of surface) and whether they can ...
- Page 25 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 Figure 8.11.7 Figure 8.11.9 Figure 8.11.8 Figure 8.11.12 Figure 8.11.11 Figure 8.11.10 The essembly is on reverse order, and is important to match the threads of the conical sleeve and the belt washer(Fig.8.11.13). Put the front washer (Fig.8.11.14), on the screw use always the “blue” thread locking adhesive. Tightening force of the bolts has to be 4,5...6N.m(3,3...4,4 ft/lbs). Put carefully the two binder screws by leaving the central thread free.(Fig.8.11.14)(Fig.8.11.15). Insert the screws up to revolution and ½ by alternating until the conical sleeve pull up the belt pulley. The conical sleeve must be aligned in height with the belt washer(Fig.8.11.16). Figure 8.11.13 Figure 8.11.14 Dismounting the planetary belt is possible without removing of the Bottom cover assembly. Unscrew the eight bolts, take the service window ...
- Page 26 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 8.12 REPLACING THE PLANETARY DRIVEN CHAIN WHEEL Dismount the planetary chain and the tensioner and see Fig.8.9(MONTING NEW PLANETARY CHAIN). Dismount the tool holders, sealers and bottom cover see Fig.8.11(TENSIONING AND REPLACING THE BELTS). Unscrew the cap that gives access to the fastening bolts of the driven chain wheel (Fig.8.12.1)(Fig.8.12.2). Roll the main head to the position when from the hole of the cap you see a fastening bolt of the driven chain wheel (Fig.8.12.3). You will need magnetic deep metric socket 10mm with outside diameter not more than 11/16 in to unscrew the six bolts (Fig.8.12.3)(Fig.8.12.4) (Fig.8.12.5). Driven Chain Wheel is composed by two symmetrical halfs(Fig.8.12.6). Mount on the reverse order. Figure 8.12.1 Figure 8.12.2 Figure 8.12.3 Figure 8.12.4 Figure 8.12.5 Figure 8.12.6 8.13 REPLACING THE PULLEY UNITS Dismount guard, top cover, maintenance window chain tensioner, driven chain wheel, bottom cover and belts as previous ...
- Page 27 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 8.14 REPLACING THE PLANETARY UNIT Figure 8.14.3 Figure 8.14.1 Figure 8.14.2 Unscrew the six bolts (Fig.8.14.1)(Fig.8.14.2) and press down the planetary unit. When mounting back secure with sealant (Fig.8.14.3). 9. DISPOSAL If your machine after time is not usable or needs to be replaced, send the machine back to Superabrasive or a local distributor, where a professional disposal complying with the environment laws and directives is guaranteed. 10. MANUFACTURER’S CONTACTS If you need to contact Superabrasive Inc. with technical support questions, below is the contact information. Address: 9411 Jackson Trail Road, Hoshton GA 30548, USA Email: ...
- Page 28 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 11. SPARE PARTS ASSEMBLY AND PARTS SPECIFICATIONS 1. LAVINA® 25G‐X GENERAL PARTS Item No. Description Pcs. L25GX-10.00.00 Main Head L25SPS-05.00.00 Guard Assembly L25SPS-07.03.00.00 Pin Assembly MAR8.110 Tube D40L700 Vacuum Hose MAR8.85 Tube 10-16DIN3017 Clamp MAR8.71 Tube L25G-26.00.00 Regulator set CC01-25968 12V Battery &...
- Page 29 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 3. LAVINA® 25G‐X ENGINE BASE PARTS Item No. Description Pcs. FS481VA-CS10-M Kawasaki Engine L25GS-10.02.06 Clutch Washer 5215 Electric Clutch L25G-10.02.02.S Bolt Set M8X25DIN6921 Bolt L25G-10.00.65 Engine Base Plate F33008 Washer F33622 Washer F13107 Bolt Tensioning Device L25G-10.00.66...
- Page 30 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 5. LAVINA® 25G‐X PLANETARY DRIVE PARTS Item No. Description Pcs. M6X16DIN912 Screw L25X-03.00.00 Pulley M10X25DIN7991 Screw L25X-10.00.55 Front Washer L25GX-10.10.00 Central Pulley L25GX-10.00.57 Shaft DIN6885A8х7х36 B65DIN471 Retaining Ring М6х16DIN7991 Screw L25X-10.00.17 6013 Roller Assembly L25SPS-00.00.00.34 Distance Ring...
- Page 31 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 5.1. LAVINA® 25G‐X PULLEY UNIT ASSEMBLY Model Item No. Description Pcs. M5X12DIN6921 Bolt L25X-10.00.46 Front Washer L25X-16.20.00 Chain Pulley Assembly TWVA00320 V-Ring Type A ...
- Page 32 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 8. LAVINA®25G‐X TOOL HOLDER PARTS/ SEE ALSO FIG.8.7.13/ (POS.1 INCLUDE POS.1.1;1.2;1.3/POS.1.3 INCLUDE POS.1.3.1 and etc.) Item No. Description Pcs. A41.10.00 Quick Change Assembly A31.12.00 Keylock Set A41.11.00 Quick Change plate A41.12.00 Security set 1.3.1 A41.00.05 Washer A41 ...
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Page 33: Unit
Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 11. LAVINA® 25G‐X CARRIAGE PARTS Item No. Description Pcs. Item No. Description Pcs. - Page 34 Superabrasive User Manual Original Language Lavina® 25G‐X 2/2015 12. LAVINA® 25G‐X ENGINE PARTS Item No. Description Pcs. W3132 Kawasaki FS481V-AS10-M 18H 12V K49065-7007 Oil Filter W1325 Oil Pressure Switch F466230 Elbow K59071-7004 Joint ...
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