Mody Pumps G 900 Series Operating Instructions, Installation & Maintenance Manual Including Spare Parts List

Mody Pumps G 900 Series Operating Instructions, Installation & Maintenance Manual Including Spare Parts List

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MODELS: G 902 T, G 906 T - Ver.1.3
OPERATING INSTRUCTIONS, INSTALLATION & MAINTENANCE
MANUAL INCLUDING SPARE PARTS LIST
Mody Pumps Inc.
2166 Zeus Court
Bakersfield, CA 93308
Tel.: (661) 392-7600 FAX.: (661) 392-7601
E-Mail:
sales@modypump.com
http://www.modypump.com
ISO 9001 Certified

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Summary of Contents for Mody Pumps G 900 Series

  • Page 1 MODELS: G 902 T, G 906 T - Ver.1.3 OPERATING INSTRUCTIONS, INSTALLATION & MAINTENANCE MANUAL INCLUDING SPARE PARTS LIST Mody Pumps Inc. 2166 Zeus Court Bakersfield, CA 93308 Tel.: (661) 392-7600 FAX.: (661) 392-7601 E-Mail: sales@modypump.com http://www.modypump.com ISO 9001 Certified...
  • Page 2 Never operate a pump with a plug-in type power cord without a ground fault circuit interrupter, adequate overload and short circuit protection. IMPORTANT Mody Pumps Inc. is not responsible for losses, injury, or death resulting from a failure to observe these safety precautions, misuse or abuse of pumps or equipment.
  • Page 3 INTRODUCTION “mody” ELECTRIC DRIVEN PORTABLE SUBMERSIBLE PUMPS HAVE BEEN DEVELOPED DUE TO A LONG FELT NEED OF HAVING A TRULY MAINTENANCE FREE PUMPSET FOR VARIOUS APPLICATIONS. THE PUMP IS A LIGHTWEIGHT, COMPACT UNIT ENABLING IT TO BE USED IN MOST SEA-CRAFT DIFFICULT LAND...
  • Page 4: Overall Dimensions And Weight

    OVERALL DIMENSIONS AND WEIGHT. OVERALL HEIGHT 43.00”/1100mm (APPROX.) MAX. DIAMETER 15.75”/400mm (APPROX.) MAX. WEIGHT (EXCL. CABLE) 425 lbs./193 Kg. MAINTENANCE SERVICES REQUIRED. THE FOLLOWING CHECKS TO BE DONE AT INTERVALS INDICATED BELOW: 1. CONDITION OF SEALS TO BE CHECKED AT EVERY 2500 HOURS OF OPERATION BY ASCERTAINING THE CONDITION OF OIL IN THE SEAL CHAMBER.
  • Page 5 MAINS VOLTAGE AT SITE HRC FUSE RECOMMENDED 380 VOLTS / 3 PHASE 80 AMPERES 460 VOLTS / 3 PHASE 72 AMPERES FAULT FINDING IN THE UNIT. TROUBLE GUIDE CAUSE REMEDY 1.FUSES BLOWN. 1.REPLACE FUSES 2.CABLE DAMAGED 2.SHORTEN/REPLACE CABLE PUMP DOES NOT START. 3.NO POWER.
  • Page 6: Technical Description

    TECHNICAL DESCRIPTION. THE MODY SUBMERSIBLE PUMP IS IN ITSELF A COMPLETE PUMPING STATION. BESIDES A POWER SUPPLY, CONTROL BOX AND A DISCHARGE HOSE NO EXTRA EQUIPMENT IS REQUIRED. THE COMPLETE PUMPSET IS IN A MODULAR CONSTRUCTION ENSURING GOOD AND SIMPLE SERVICEABILITY.
  • Page 7 GALVANIC CORROSION PROTECTION (FOR SEA-WATER DUTY PUMPS ONLY) THE PARTS OF THE "MODY" SUBMERSIBLE PUMP THAT ARE IN CONTACT WITH SEA- WATER ARE PRIMARILY OF STAINLESS STEEL AND ALUMINUM. AS SEA-WATER IS AN ELECTROLYTE PROBLEM GALVANIC CORROSION EXISTS DIFFERENT ELECTRIC POTENTIALS OF THE MATERIALS IN FLOWING SEA-WATER.
  • Page 8 6. THE SEAL CHAMBER CONTAINS APPROX. 5 LITERS OF OIL. THE LEVEL AND CONDITION OF THE OIL SHOULD BE CHECKED EVERY SIX MONTHS. UNSCREW THE OIL PLUGS (80) AND POUR OUT SOME OIL. NOTE THAT THE OIL GETS A SLIGHTLY DARKER SHADE, BUT THIS IS NORMAL AND IS NO CAUSE FOR WORRY.
  • Page 9 RE-ASSEMBLY OF THE PUMPSET. THE PUMP CAN BE RE-ASSEMBLED AS PER PROCEDURE GIVEN BELOW. PLEASE HOWEVER NOTE THE FOLLOWING: A) ALWAYS REPLACE NEW O-RINGS AND DISCARD OLD ONES. B) REPLACE NEW LOCK WASHER WHEN RE-ASSEMBLING. 1. THE CHECKED/REPAIRED STATOR IS KEPT UPRIGHT AND THE TOP BRACKET IS AFFIXED THROUGH THE TWO BOLTS (5).
  • Page 10: Oil Specifications

    13. SLIDE ON WEAR PLATE AGAINST LOWER BEARING BRACKET AND TIGHTEN THE SAME. FIT KEY (35) ON THE SHAFT AND SLIDE ON IMPELLER. CLEARANCES BETWEEN IMPELLER AND WEAR PLATE CAN BE ADJUSTED BY MEANS OF THE TRIMMING SPACERS (37). SLIDE ON LOCK WASHER (34) ENSURING THAT TONGUE OF LOCK WASHER IS IN GROOVE OF THREADING AND TIGHTEN NUT (33).
  • Page 11 DRAWINGS : 1. SECTIONAL ASSEMBLY (DW/149/00)(SHEET 1) 2. SEALING ARRANGEMENT WITH MATERIAL PARTS LIST (DW/149/00)(SHEET 2) R: RECOMMENDED SPARES FOR TWO YEARS OPERATION SR. NO. DESCRIPTION PART NO. RECOMMENDED QTY. MECHANICAL SEAL 535-021-00 2 NOS. "O" RING SET 375-021-66 2 SETS. CABLE GROMMET 260-023-66 2 NOS.
  • Page 14 PUMP MODEL G902TE / G906TE VER - 1.7 D.NO. PART # DESCRIPTION 405-058-21 DISCHARGE OUTLET (8" NPT) 405-111-21 DISCHARGE OUTLET (8" BSP) 405-052-21 DISCHARGE OUTLET (8" HOSE) 405-076-21 DISCHARGE OUTLET (6" NPT) 405-108-21 DISCHARGE OUTLET (6" BSP) 405-051-21 DISCHARGE OUTLET (6" HOSE) 380-060-66 "O"...
  • Page 15 PUMP MODEL G902TE / G906TE VER - 1.7 D.NO. PART # DESCRIPTION 650-011-21 STUD 370-006-21 HEX NUT 700-004-21 WASHER 430-019-21 BLANK CAP 380-039-66 "O" RING 155-006-80 DIFFUSER CENTER (G906T) 170-005-80 DIFFUSER RING (G906T) 300-063-22 IMPELLER 60 HZ (G906T) 300-062-22 IMPELLER 50 HZ (G906T) 227-008-21 CABLE GRIP (Order with Gland) 230-006-45...
  • Page 18 CONNECTION DIAGRAM: - 36-02-06-D/Y 900 NO. OF SLOTS NO.OF POLES NO. OF COILS/GROUP NO. OF GROUPS PITCH 1-14, 16, 18 SINGLE -CONCENTRIC 575V/1000V/50/60 Hz NO. OF LEADS – 6 LEADS OUT BOTTOM BOTTOM LEAD COLOUR GREEN YELLOW BLACK BLUE GREY FOR 575 VOLTS: - DELTA CONNECTION JOIN T1+T2 CONNECT L1 JOIN T3+T4 CONNECT L2...
  • Page 19: Limited Warranty

    OR FITNESS FOR A PARTICULAR PURPOSE. No rights extended under this warranty shall be assigned to any person, whether by operation or otherwise, without our prior written approval. Mody Pumps Inc. 2166 Zeus Court, Bakersfield, CA 93308 Tel.: (661) 392-7600 Fax: (661) 392-7601...

This manual is also suitable for:

G 902 tG 906 t

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