KVH Industries TracPhone V7HTS Installation Manual
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KVH Industries TracPhone V7HTS Installation Manual

With integrated commbox modem (icm)
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TracPhone
V7
®
HTS
with Integrated CommBox Modem (ICM)
Installation Guide

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Summary of Contents for KVH Industries TracPhone V7HTS

  • Page 1 TracPhone ® with Integrated CommBox Modem (ICM) Installation Guide...
  • Page 2 TracPhone Antenna Systems Addendum PLEASE READ! Important Addendum to the Installation Guide New RG-11 Cable Connectors Figure 1: New EX Series 11 Connectors for RG-11 The Belden Snap N Seal connectors (SNS11AS), used to terminate RG-11 RF cables as described in your antenna installation manual, are no longer available.
  • Page 3 TracPhone Antenna Systems Addendum Updated LMR-600 Connectors Figure 5: New LMR-600-FM-75 “No Trim” Connector The Times Microwave EZ-600-FMH-75 connectors, used to terminate LMR-600 cables as described in your antenna Slide the ferrule over the braid. installation manual, have been replaced with the new functionally identical EZ-600-FM-75 connectors.

  • Page 4: Table Of Contents

    KVH, TracPhone, CommBox, IP-MobileCast, and the unique light-colored dome with dark contrasting baseplate (Reg. No. 2,864,752) are trademarks, and mini-VSAT Broadband is a service mark, of KVH Industries, Inc. All other trademarks are the property of their respective companies. The information in this document is subject to change without notice. No company shall be liable for errors...
  • Page 5 Important Safety Information This icon indicates a danger, warning, or caution notice. Be sure to read these carefully to avoid injury. WARNING Risk of Electric Shock Potentially lethal voltages are present within the ICM when it is connected to AC power. To avoid electric shock, do not open the chassis enclosure.

  • Page 6: Inspect Parts And Get Tools

    Inspect Parts and Get Tools Before you begin, follow these steps to make sure Figure 1: TracPhone V7-HTS System Components you have everything you need to complete the Antenna installation. (KVH part no. 02-1925-01SL) a. Unpack the box and ensure it contains everything shown in Figure 1 and on the Kitpack Contents List.

  • Page 7: Plan The Antenna Installation

    Plan the Antenna Installation Before you begin, consider the following antenna Figure 2: Antenna Dimensions installation guidelines. Choose a Suitable Location Side View • Select a location that is as close as possible to the intersection of the vessel’s centerline and midships.
  • Page 8 Continued Plan the Antenna Installation Meet Pedestal Structure Requirements Figure 3: Pedestal and Brace Dimensions If a pedestal is going to be used, it must meet the following minimum requirements. Refer to Figure 3. Pedestal 3.28 ft 6.56 ft 9.84 ft Height Tube OD 5.0"...
  • Page 9 Continued Plan the Antenna Installation Prevent RF Radiation Exposure Figure 4: Blockage from Obstruction Select a location that is well above any areas Blocked! accessible to passengers and crew to reduce the risk of RF radiation exposure. (See page 1 for an -24°...

  • Page 10: Plan The Icm Installation

    Plan the ICM Installation Before you begin, consider the following Figure 6: ICM Dimensions installation guidelines for the ICM. • Select a mounting location in a dry, well- Strain-Relief Bracket 16.31" ventilated area belowdecks away from any (41.43 cm) heat sources or salt spray. •...

  • Page 11: Prepare The Icm

    Prepare the ICM Follow these steps to prepare the ICM for Figure 7: Jumper Cable and Wi-Fi Antenna Connection installation. Connect the ICM Jumper Cable Wi-Fi Antenna (x2) Connect the supplied straight-through Ethernet jumper cable from the “B1” jack to the “B2” jack on the rear panel of the ICM (see Figure 7).

  • Page 12: Mount The Icm

    Mount the ICM There are two options for mounting the ICM: Figure 8: Attaching the Strain-Relief Bracket Option 1 - Inside an equipment rack Option 2 - To a horizontal surface NOTE: You may choose to wait to mount the ICM until after you have completed all system wiring.

  • Page 13: Prepare The Antenna Site

    Prepare the Antenna Site Once you have identified a suitable antenna Figure 12: Antenna Mounting Holes Layout mounting site, according to the guidelines provided in Step 2 on page 4, follow these steps to drill the mounting holes and cable access hole to prepare the site for installation.

  • Page 14: Remove The Shipping Restraints

    Remove the Shipping Restraints Inside the antenna, a foam shipping restraint Figure 13: Removing the Radome prevents the antenna assembly from moving during shipment. In addition, four bolts secure the antenna to the shipping pallet. Follow these steps to remove these restraints. a.

  • Page 15: Prepare The Antenna Cables

    Prepare the Antenna Cables Follow these steps to prepare and route the RF Figure 16: RF Cable Options and power/data cables. RG-11 Prepare the Customer’s RF Cables Max. length 100 ft (30 m) You need to connect two 75 RF coax cables KVH part no.
  • Page 16 Continued Prepare the Antenna Cables Connect the Customer’s RF Cables to the Figure 17: Connecting the Pigtail Cables to the RF Cables Supplied Pigtail Cables IMPORTANT! Use of the supplied pigtail cables is mandatory. Do not connect the customer’s RF cables directly to the antenna.
  • Page 17 Continued Prepare the Antenna Cables Route the Cables Belowdecks Figure 18: Longer Power/Data Cable Options a. Keep the connector end of the power/data cable and the pigtail ends of the RF cables at Length Part Number the antenna location. 150 ft (45 m) 32-1178-0150 NOTE: Longer cables are available from KVH (see 200 ft (60 m)

  • Page 18: Wire The Antenna

    Wire the Antenna Follow these steps to connect the antenna cables. Figure 20: Connectors on Bottom of Antenna Connect the RF Pigtail Cables a. Clean and dry the antenna’s two RF connectors, labeled “MTX” and “MRX” (see Power/Data Figure 20). b.
  • Page 19 Continued Wire the Antenna Connect the Power/Data Cable Figure 22: Antenna Power/Data Cable Connections a. Connect the power/data cable to the “Power/Data” jack on the bottom of the antenna (see Figure 22). Hand-tighten until the connector locks in place; do not use Power/Data excessive force.

  • Page 20: Mount The Antenna

    Mount the Antenna Follow these steps to mount the antenna to the Figure 24: Forward Arrow in Antenna Baseplate mounting surface. a. Place the antenna baseplate over the holes drilled in the mounting surface and make sure the forward arrow inside the baseplate points toward the bow and is parallel to the vessel’s centerline (see Figure 24).
  • Page 21 Continued Mount the Antenna e. Tighten all four bolts until the four rubber feet on the baseplate are bottomed against the mounting surface and the foam seal is fully compressed. KVH recommends that you tighten the nuts to between 25 and 30 ft-lbs (34 and 41 N-m) of torque.

  • Page 22: Prepare The Power/Data Cable

    Prepare the Power/Data Cable If you cut the power/data cable to a certain Figure 26: Stripping the Jacket length, perform all of the steps below. If the belowdecks end of the cable is intact as provided Jacket Braid from the factory, skip to step j on the next page. a.
  • Page 23 Continued Prepare the Power/Data Cable h. Trim approximately 3" (75 mm) from the Figure 31: Positioning the Ferrite Cylinder and Strain-relief Tube ends of the power/data wires. Heat Shrink Power/Data Wires Strip back the insulation of each wire approximately 1/4" (6 mm) and gently twist Jacket Flange each wire to ensure a good electrical...

  • Page 24: Wire The Icm

    Wire the ICM Follow these steps to wire the belowdecks Figure 34: Antenna Power/Data Wiring equipment (see page 56 for a complete wiring diagram). Connect the Antenna Power/Data Cable Antenna a. Connect the antenna power/data cable to the supplied 16-position terminal strip connector as shown in Figure 34.
  • Page 25 Continued Wire the ICM Connect an NMEA 0183 Talker Figure 36: Compatible NMEA 0183 Inputs The antenna requires a vessel heading input from a customer-supplied NMEA talker. Data Type Compatible Messages Optionally, you can also provide a vessel True or Magnetic $--HDG position input to serve as a backup to the Heading...
  • Page 26 Continued Wire the ICM Connect the RF Cables Figure 38: Antenna RF Transmit and Receive Wiring IMPORTANT! TxRF RxRF If you are using LMR-600-75 RF cables, do not connect them directly to the ICM. Connect the Antenna supplied 1 ft (30 cm) pigtail cables between the RF cables and the ICM.

  • Page 27: Connect Power

    Connect Power Before you begin, be sure that you understand Figure 40: AC Power Options the following important requirements: TracPhone Equipment AC Power Requirements The TracPhone system is designed to run on 3-wire single-phase AC power (hot, neutral, and Ground Shipboard ground).
  • Page 28 Continued Connect Power Once you have read and understand the Figure 41: Power Wiring requirements described on page 24, follow these steps to connect power to the TracPhone system. a. Before you begin, disconnect vessel power and be sure the vessel is properly grounded Input in accordance with marine standards.

  • Page 29: Turn On The System

    Turn On the System Follow these steps to turn on the system. Figure 43: Power Button a. Ensure the antenna has a clear, unobstructed view of the sky. Power Button b. Apply vessel power to the TracPhone system. c. Press the power button on the front of the ICM (see Figure 43).

  • Page 30: Update The System Software

    Update the System Software If Necessary Follow these steps to ensure the latest software is installed in the TracPhone system. Figure 46: Updates Page on Web Interface Check the Current Software Version a. Go to the TracPhone V7-HTS web interface and click the Updates tab.

  • Page 31: Customize The Web Interface

    Customize the Web Interface Follow these steps to customize the web interface Figure 48: Setting the Administrator Password for the customer’s use. Set the Administrator Password The user must be logged in as an administrator to make changes to the system’s configuration. Follow these steps to change the administrator password to something unique.

  • Page 32: Set Up No-Transmit Zones

    Set Up No-Transmit Zones Optional To prevent exposure to RF energy, which may be harmful to people who stand within 36 feet Figure 51: Example of No-Transmit Zone Azimuth Range (11 meters) of the antenna, you can configure up to two no-transmit zones for areas where crew and/or passengers frequent (see Figure 51).
  • Page 33 Continued Set Up No-Transmit Zones c. At the TracPhone V7-HTS web interface, click Figure 54: No-Transmit Zones Page of Web Interface the Settings tab. Then click No-Transmit Zones. d. Click Edit. e. Make sure Enforce Zones is selected (see Figure 54). f.

  • Page 34: Commission The Modem

    Commission the Modem Follow these steps to commission the ICM’s Figure 55: BUC’s 1 dB Compression Point Determination built-in modem, if required. Linear Plot IMPORTANT! Gain If the modem was commissioned at the 1 dB Compression Point Power factory (look for a notice attached to the ICM), Output you can skip this step as long as you are using (dBm)

  • Page 35: Test The System

    Test the System Follow these steps to test the system for proper Figure 58: Good Service Connection Indicated on Home Page operation. a. Ensure the antenna has a clear, unobstructed view of the sky. b. Verify that the antenna is tracking the service satellite and the system is online, as indicated by the Home page of the TracPhone V7-HTS web interface (see Figure 58).

  • Page 36: Configure The Network

    Configure the Network The ICM includes four Ethernet ports and a built- Figure 61: ICM Ethernet Ports and Wireless Access Point in wireless access point (WAP) that can be configured in a variety of ways to meet the customer’s needs (see Figure 61). Some of the most common ICM network configurations can User Ethernet be selected directly from the TracPhone V7-HTS...
  • Page 37 Continued Configure the Network Standard HTS Configuration Figure 64: Standard HTS Configuration In a Standard HTS configuration, Ethernet port 1 provides unlimited Internet access with no user logins or controls. Ports 2 through 4 and the built-in WAP require a user login and provide high-speed Internet access.
  • Page 38 Continued Configure the Network Static IP HTS Configuration Figure 66: Static IP HTS Configuration In a Static IP HTS configuration, Ethernet port 1 provides unlimited Internet access with no user logins or controls. Ports 2 and 3 and the built-in WAP require a user login and provide high- speed Internet access.
  • Page 39 Continued Configure the Network Open Access HTS Configuration Figure 68: Open Access HTS Configuration In an Open Access HTS configuration, Ethernet port 1 provides unlimited Internet access, and ports 2 and 3 and the built-in WAP provide high- speed Internet access, with no user logins or controls.
  • Page 40 Continued Configure the Network ICM Wireless Settings Figure 70: Wireless DHCP (Example) With Wi-Fi enabled, vessel devices can connect to Mobile the ICM via its built-in wireless access point Devices 192.168.6.100 (WAP) and receive IP addresses from the ICM via DHCP (see Figure 70). Follow these steps to 192.168.6.101 enable and configure the WAP, if desired by the customer.
  • Page 41 Continued Configure the Network Optional KVH Link Content Services Figure 72: KVH Link Entertainment Services ™ KVH Link delivered by IP-MobileCast offers licensed entertainment to commercial vessels at sea without using the vessel’s monthly data plan or slowing down onboard connections to the Internet.

  • Page 42: Connect Voice Line Equipment

    Connect Voice Line Equipment Follow these steps to connect the vessel’s Figure 74: Connecting Vessel Phones (Example) phone(s) and any purchased voice line accessories to the system. Voice Lines Connect Vessel Phone(s) Using the supplied RJ-11 cables, connect the customer’s analog (not digital) phone(s), fax machine, and/or PABX to the desired “Voice Line”...

  • Page 43: Educate The Customer

    Educate the Customer Give the Welcome Kit to the customer, make sure Figure 76: Customer Welcome Kit they know the differences between the Unlimited LAN and the High-speed LAN, give them the administrator and Wi-Fi passwords, and show them how to use the system. Be sure they understand the following: •...
  • Page 44 Full Commissioning Steps Appendix If you need to commission the modem (see “Commission the Modem” on page 31), and if the NOC is unable to access the TracPhone Figure 79: Support Page Link to Commissioning Wizard and Login system remotely over the satellite connection (a rare case), follow the steps below to access the Commissioning Link built-in modem’s web interface and assist the...
  • Page 45 Continued Full Commissioning Steps Appendix d. At Step 2, click Continue without changes (see Figure 81). Figure 81: Commissioning Process – Step 2 IMPORTANT! If you need to abort commissioning at any time, select Exit commissioning mode. Cycling power will not revert the ICM to normal operation mode.
  • Page 46 Continued Full Commissioning Steps Appendix h. At Step 4, enter the satellite parameters provided by the NOC (see Figure 83). Verify Figure 83: Commissioning Process – Step 4 that the Frequency and the FL Carrier Symbol Rate match the values on the worksheet, and enter zeros for Latitude Variance and Polarization Skew.
  • Page 47 Continued Full Commissioning Steps Appendix When Start Antenna Pointing appears, click Continue (see Figure 85). Figure 85: Commissioning – Steps 5 Through 7 k. At Step 6, click Continue (see Figure 85). At Step 7, click Skip (see Figure 85).
  • Page 48 Continued Full Commissioning Steps Appendix m. At Step 8, select CW modulation and enter the RF Uplink Frequency and the initial Figure 86: Commissioning – Step 8: CW Modulation Transmit power that the NOC provided (see Figure 86). Then click Turn on signal. n.
  • Page 49 Continued Full Commissioning Steps Appendix p. Continue by using Adjust L-Band Transmit Power to adjust the power in 1 dB increments Figure 89: Commissioning – Step 8: BPSK Modulation continued as directed by the NOC and selecting Apply changes after each increment (see Figure 89). When directed, click Turn off signal and complete.
  • Page 50 Terminating LMR RF Cables Appendix These instructions explain how to terminate an LMR-400-75 RF cable with an EZ-400-FMH-75 Figure 92: Cutting the Cable “F” connector using the tools from the TK-400EZ-75 tool kit. The same steps also apply to an LMR-600-75 cable, with the exception of the tools used.
  • Page 51 Continued Terminating LMR RF Cables Appendix 5. Using a utility knife, carefully remove any residual plastic from the center conductor, if Figure 96: Removing Plastic Residue necessary (see Figure 96). 6. Insert the end of the cable into the #2 end of the ST-400EZ stripping tool (see Figure 97).
  • Page 52 Continued Terminating LMR RF Cables Appendix 8. Gently flare the braid with your fingers (see Figure 100). Figure 100: Flaring the Braid 9. Insert the end of the cable into the connector body until the dielectric is firmly seated inside the connector (see Figure 101). Make sure there is no gap between the knurled end of the connector and the cable jacket.
  • Page 53 Continued Terminating LMR RF Cables Appendix 12. Using an appropriate crimp tool (either the CT-400/300 or the HX-4 with Y1719 dies), Figure 104: Crimping the Ferrule onto the Cable crimp the ferrule in place (see Figure 104). Crimp as close to the connector body as possible.
  • Page 54 Configuring Computers for DHCP Appendix Follow these steps to configure your computer for DHCP to allow it to receive an IP address from the ICM. The location of this configuration Figure 107: Windows 10 - Internet Protocol Properties setting varies slightly by operating system. NOTE: The computer must have a network interface card installed and all cabling must be 100 Mbps fast Ethernet UTP CAT-5 with RJ45 connectors.
  • Page 55 Continued Configuring Computers for DHCP Appendix Windows 8 1. Turn on the computer. Figure 108: Windows 8 - Internet Protocol Properties 2. In the Control Panel, double-click Network and Sharing Center. To open the Control Panel, go to the desktop, select Settings from the Charms bar, then select Control Panel.
  • Page 56 Continued Configuring Computers for DHCP Appendix Windows 7 or Windows Vista 1. Turn on the computer. Figure 109: Windows 7/Windows Vista- Internet Protocol Properties 2. In the Control Panel, double-click Network and Sharing Center. (You might need to click Network and Internet first.) You can find the control panel either through the Start menu or “My Computer.”...
  • Page 57 Continued Configuring Computers for DHCP Appendix Windows XP 1. Turn on the computer. Figure 110: Windows XP - Internet Protocol (TCP/IP) Properties 2. In the Control Panel, double-click Network Connections. You can find the control panel either through the Start menu or “My Computer.”...
  • Page 58 Continued Configuring Computers for DHCP Appendix Macintosh OS X 1. Turn on the computer. Figure 111: Macintosh OS X - Network Preferences 2. In System Preferences, click Network. 3. In the Network dialog box, select Ethernet then set the following: •...
  • Page 59 Wiring Diagram Appendix Antenna Orange/Red Red/Orange Green/White White/Green Blue/White Power/ White/Blue Data Brown/White White/Brown NMEA 0183 Talker Orange/White (customer-supplied) White/Orange Gray/White Ship’s Heading White/Gray Black GPS position can also be provided. Terminal 13 14 15 16 Strip Connectors To Antenna NMEA Two unused wires are reserved for future use;...
  • Page 60 Regulatory Compliance European Union Compliance Hereby, KVH Industries, Inc. declares that the radio equipment type TracPhone V7-HTS is in compliance with Directive 2014/53/EU. For the full text of the EU Declaration of Conformity, go to www.kvh.com/euconformity. Federal Communications Commission Compliance The TracPhone system complies with Class B of Part 15 of the FCC (Federal Communications Commission) rules for radiated and conducted emissions.
  • Page 61 KVH Industries A/S KVH Industries, Inc. KVH Industries Pte Ltd. EMEA Headquarters World Headquarters Asia-Pacific Headquarters Kokkedal, Denmark Middletown, RI U.S.A. Singapore Tel: +45 45 160 180 Fax: +45 45 160 181 Tel: +1 401 847 3327 Fax: +1 401 849 0045 Tel: +65 6513 0290 Fax: +65 6472 3469 E-mail: info@emea.kvh.com...

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