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04X SERIES FOOD WASTE DISPOSERS
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
PLEASE LEAVE WITH OPERATOR
904X / 1204X / 1604X SERIES 5
Imperial Machine Company Limited
Unit 1, Abbey Road
Wrexham Industrial Estate
Wrexham LL13 9RF
Tel: +44 (0)1978 661155
Fax: +44 (0)1978 729990
Service Fax: +44 (0)1978 667766
Spares Fax: +44 (0)1978 667759
E-mail:
info@imco.co.uk
Website: www.imco.co.uk
A34/023 R12
ECN 8619, September 2017
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Summary of Contents for IMC 04X Series
- Page 1 04X SERIES FOOD WASTE DISPOSERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL PLEASE LEAVE WITH OPERATOR 904X / 1204X / 1604X SERIES 5 Imperial Machine Company Limited Unit 1, Abbey Road Wrexham Industrial Estate Wrexham LL13 9RF Tel: +44 (0)1978 661155 Fax: +44 (0)1978 729990...
- Page 3 04X SERIES FOOD WASTE DISPOSERS EC DECLARATION OF CONFORMITY (Guarantee of Production Quality) We, Imperial Machine Company Limited of: Unit 1, Abbey Road, Wrexham Industrial Estate, Wrexham, LL13 9RF Declare under our sole responsibility that the machine 904X / 1204X / 1604X – SERIES 5...
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Page 4: Table Of Contents
04X SERIES FOOD WASTE DISPOSERS INDEX MACHINE DIMENSIONS ....................3 INSTALLATION AND HEIGHT ADJUSTMENT ..............4 FITTING CONTROL BOX AND SAFETY BAFFLE ............4 INTRODUCTION ........................ 5 ON DELIVERY ........................5 GUARANTEE ........................6 INSTALLATION OPTIONS ....................6 SELECTION OF SITE ......................6 SILVER SAVER (OPTIONAL EXTRA) ................ -
Page 5: Machine Dimensions
04X SERIES FOOD WASTE DISPOSERS MACHINE DIMENSIONS... -
Page 6: Installation And Height Adjustment
04X SERIES FOOD WASTE DISPOSERS INSTALLATION AND HEIGHT ADJUSTMENT FITTING CONTROL BOX AND SAFETY BAFFLE... -
Page 7: Introduction
04X SERIES FOOD WASTE DISPOSERS INTRODUCTION This machine is intended for the disposal of food waste matter by maceration under an automatic water flow and discharge into the drainage system. There are three versions: - 904X with motor size 1.5HP (1.1kW) 1204X with motor size 3.0HP (2.2kW) -
Page 8: Guarantee
04X SERIES FOOD WASTE DISPOSERS GUARANTEE This machine is guaranteed by IMC for 1 Year from the date of its purchase from IMC, or from one of its stockists, dealers or distributors. The guarantee is limited to the replacement of faulty parts or products and excludes any consequential loss or expense incurred by purchasers. -
Page 9: Order Of Connection For All Installation Options
04X SERIES FOOD WASTE DISPOSERS ORDER OF CONNECTION FOR ALL INSTALLATION OPTIONS Install in the following sequence: Secure and seal the machine to the floor Adjust height and level, and where appropriate, fit to tabling Connect waste outlet to the drains... - Page 10 04X SERIES FOOD WASTE DISPOSERS Drill the floor in the positions marked for the appropriate fixings. These may be rawlbolts, coach screws, wood screws or whatever is most suitable for the particular floor surface and sub-structure. The base casting or frame will accept bolts up to 12mm diameter.
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Page 11: Installation Method 2 - Under Tabling With Hopper Rim Attachment
2. The hopper rim will normally have been welded in place by the fabricator, and the tabling should be installed and fixed in position prior to installing the IMC food waste disposer. - Page 12 04X SERIES FOOD WASTE DISPOSERS 13. Position the machine below the hopper rim on the rubber floor-sealing gasket, taking care not to damage or displace the gasket. 14. Insert and tighten the floor fixing bolts or screws. 15. Raise the machine height until the hopper fits snugly around the welded rim (as shown at Fig 6).
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Page 13: Installation Method 3 - Under Tabling With Welded Attachment
04X SERIES FOOD WASTE DISPOSERS INSTALLATION METHOD 3 – UNDER TABLING WITH WELDED ATTACHMENT The waste disposer hopper is welded directly to the cutout in the tabling. The fabricator of the tabling will normally undertake the necessary welding work, and a hopper will have been sent in advance to enable this to be done. -
Page 14: Attachment Of Control Box
04X SERIES FOOD WASTE DISPOSERS 11 Raise the machine into contact with the hopper by means of the height adjustment nuts (M) ensuring that the top face of the motor unit remains level. 12 On 904X machines, insert the four bolts (I) from below the motor unit flange, fit spring washers and nuts (H) and tighten uniformly. -
Page 15: Supply Connection
Copper pipe and compression fittings should be used, but plastic tubing is acceptable to most drainage authorities. IMC 04X Food Waste Disposers must have an independent waste pipe, which does not also serve sinks, dishwashers and similar equipment. It is imperative that the waste pipe from the Disposer bypasses any grease trap, which may be present. - Page 16 Model 1204X 18-27 litres per minute Model 1604X 27-36 litres per minute Every machine is run and tested by IMC before dispatch. The water flow adjustments are made then but will require resetting when installed in the final location. The pipefittings supplied with the machine include a service valve (V) and this should be set fully open.
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Page 17: Fitting Of Remote Control Button Box
2. Connect cable into the control box terminal block as wiring diagram, removing the blanking plug (X-Fig 2) and replacing it with cable gland supplied. If your IMC 04X Food Waste Disposer was initially ordered with a remote control button box, this unit will be supplied pre-wired to the control box. -
Page 18: Operation Of Machine
By the time the knob is fully unscrewed and the safety baffle open, the rotor in the grinding chamber will have completely stopped. When these checks, tests and adjustments are completed, the 04X IMC Food Waste Disposer is ready for use. NORMAL OPERATION 1. -
Page 19: Releasing A Jam
Unless the FWD is being used to process food that is either consistently very wet or very dry, IMC recommends that the water pressure should be set at the mid- point of the published scale when the equipment is first installed. -
Page 20: Maintenance
AND WATER SUPPLY ARE TURNED OFF AT THE MAIN SUPPLY AND WATER STOPCOCK. USAGE 1 The IMC 04X Food Waste Disposer is designed for the disposal of food waste. Fat can safely be disposed off provided it has solidified. 2 DO NOT PUT STRING, CLOTH, PLASTIC, WIRE, GLASS, CORK OR METAL OBJECTS INTO THE MACHINE. -
Page 21: Ordering Spare Parts
For installations outside the UK please contact your supplier. For information on IMC spares and service support (if applicable), please call IMC on +44 (0) 1978 661155. Alternatively, contact us via email or fax: IMC Service Desk Fax: +44 (0) 1978 667766 E-mail: service@imco.co.uk... -
Page 22: Wiring Diagram - Single Phase
04X SERIES FOOD WASTE DISPOSERS WIRING DIAGRAM 904X – SINGLE PHASE Drawing No. G99/054-014... -
Page 23: Wiring Diagram - Three Phase
04X SERIES FOOD WASTE DISPOSERS WIRING DIAGRAM – THREE PHASE 4 WIRE Drawing No. G99/054-013... - Page 24 04X SERIES FOOD WASTE DISPOSERS WIRING DIAGRAM –THREE PHASE 5 WIRE Drawing No. G99/054-012...
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Page 25: Seal Assembly
04X SERIES FOOD WASTE DISPOSERS SEAL ASSEMBLY Fig 9: Seal Assembly 904X Fig 10: Seal Assembly 1204X / 1604X... -
Page 26: Model 904X
04X SERIES FOOD WASTE DISPOSERS MODEL 904X PARTS ILLUSTRATION... -
Page 27: Parts List
04X SERIES FOOD WASTE DISPOSERS PARTS LIST Model 904X Food Waste Disposer To be read in conjunction with Drawing No SK629D PART NO DESCRIPTION PART NO DESCRIPTION E54/009 Hopper D19/111 Screw M4 x 16mm Hex SS E54/010 Baffle D25/014 Washer M4 Normal SS... - Page 28 04X SERIES FOOD WASTE DISPOSERS Parts List Model 904X Food Waste Disposer (continued) To be read in conjunction with Drawing No SK629D PART NO DESCRIPTION S54/016 Cable Assy C/Box to Couplers 1PH S54/019 Cable Assy C/Box to Couplers 3PH S54/011...
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Page 29: Models 1204X & 1604X
04X SERIES FOOD WASTE DISPOSERS MODELS 1204 & 1604 PARTS ILLUSTRATION... -
Page 30: Parts List
04X SERIES FOOD WASTE DISPOSERS PARTS LIST Model 1204X & 1604X Food Waste Disposer To be read in conjunction with Drawing No SK9004A PART NO DESCRIPTION PART NO DESCRIPTION E54/018 Hopper D21/101 Screw M4 x 10mm Pan Pozi SS E54/017... - Page 31 04X SERIES FOOD WASTE DISPOSERS Parts List Model 1204X & 1604X Food Waste Disposer (continued) To be read in conjunction with Drawing No SK9004A PART NO DESCRIPTION S54/041 Cable Assy C/Box to Motor 1204X S54/025 Cable Assy C/Box to Motor 1604X...
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