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04 SERIES FOOD WASTE DISPOSERS
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
PLEASE LEAVE WITH OPERATOR
904 SERIES 28
1204 / 1604 SERIES 17
904 / 1204 / 1604 TROUGH UNITS- SERIES 10
Imperial Machine Company Limited
Unit 1, Abbey Road
Wrexham Industrial Estate
Wrexham LL13 9RF
Tel: +44 (0)1978 661155
Fax: +44 (0)1978 729990
Service Fax: +44 (0)1978 667766
Spares Fax: +44 (0)1978 667759
E-mail:
info@imco.co.uk
Website: www.imco.co.uk
A34/022 R11
ECN 8482 May 2016
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Summary of Contents for IMC 04 SERIES
- Page 1 04 SERIES FOOD WASTE DISPOSERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL PLEASE LEAVE WITH OPERATOR 904 SERIES 28 1204 / 1604 SERIES 17 904 / 1204 / 1604 TROUGH UNITS- SERIES 10 Imperial Machine Company Limited Unit 1, Abbey Road Wrexham Industrial Estate...
- Page 3 04 SERIES FOOD WASTE DISPOSERS EC DECLARATION OF CONFORMITY (Guarantee of Production Quality) We, Imperial Machine Company Limited of: Unit 1, Abbey Road, Wrexham Industrial Estate, Wrexham, LL13 9RF Declare under our sole responsibility that the machine 904 – SERIES 28 1204 / 1604 –...
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Page 4: Table Of Contents
04 SERIES FOOD WASTE DISPOSERS INDEX MACHINE DIMENSIONS ....................3 INSTALLATION AND HEIGHT ADJUSTMENT ..............4 FITTING CONTROL BOX AND SAFETY BAFFLE ............4 INTRODUCTION ........................ 5 ON DELIVERY ........................5 GUARANTEE ........................6 INSTALLATION OPTIONS ....................6 SELECTION OF SITE ......................6 SILVER SAVER (OPTIONAL EXTRA) ................ -
Page 5: Machine Dimensions
04 SERIES FOOD WASTE DISPOSERS MACHINE DIMENSIONS... -
Page 6: Installation And Height Adjustment
04 SERIES FOOD WASTE DISPOSERS INSTALLATION AND HEIGHT ADJUSTMENT FITTING CONTROL BOX AND SAFETY BAFFLE... -
Page 7: Introduction
04 SERIES FOOD WASTE DISPOSERS INTRODUCTION This machine is intended for the disposal of food waste matter by maceration under an automatic water flow and discharge into the drainage system. There are three versions: - 904 with motor size 1.5HP (1.1kW) 1204 with motor size 3.0HP (2.2kW) -
Page 8: Guarantee
04 SERIES FOOD WASTE DISPOSERS GUARANTEE This machine is guaranteed by IMC for 1 Year from the date of its purchase from IMC, or from one of its stockists, dealers or distributors. The guarantee is limited to the replacement of faulty parts or products and excludes any consequential loss or expense incurred by purchasers. -
Page 9: Order Of Connection For All Installation Options
04 SERIES FOOD WASTE DISPOSERS ORDER OF CONNECTION FOR ALL INSTALLATION OPTIONS Install in the following sequence: Secure and seal the machine to the floor Adjust height and level, and where appropriate, fit to tabling Connect waste outlet to the drains... - Page 10 04 SERIES FOOD WASTE DISPOSERS Drill the floor in the positions marked for the appropriate fixings. These may be rawlbolts, coach screws, wood screws or whatever is most suitable for the particular floor surface and sub-structure. The base casting or frame will accept bolts up to 12mm diameter.
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Page 11: Installation Method 2 - Under Tabling With Hopper Rim Attachment
2. The hopper rim will normally have been welded in place by the fabricator, and the tabling should be installed and fixed in position prior to installing the IMC food waste disposer. - Page 12 04 SERIES FOOD WASTE DISPOSERS 13. Position the machine below the hopper rim on the rubber floor-sealing gasket, taking care not to damage or displace the gasket. 14. Insert and tighten the floor fixing bolts or screws. 15. Raise the machine height until the hopper fits snugly around the welded rim (as shown at Fig 6).
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Page 13: Installation Method 3 - Under Tabling With Welded Attachment
04 SERIES FOOD WASTE DISPOSERS INSTALLATION METHOD 3 – UNDER TABLING WITH WELDED ATTACHMENT The waste disposer hopper is welded directly to the cutout in the tabling. The fabricator of the tabling will normally undertake the necessary welding work, and a hopper will have been sent in advance to enable this to be done. -
Page 14: Attachment Of Control Box
04 SERIES FOOD WASTE DISPOSERS 11 Raise the machine into contact with the hopper by means of the height adjustment nuts (M) ensuring that the top face of the motor unit remains level. 12 On 904 machines, insert the four bolts (I) from below the motor unit flange, fit spring washers and nuts (H) and tighten uniformly. -
Page 15: Supply Connection
IMC 04 Food Waste Disposers must have an independent waste pipe, which does not also serve sinks, dishwashers and similar equipment. It is imperative that the waste pipe from the Disposer bypasses any grease trap, which may be present. - Page 16 Model 1204 18-27 litres per minute Model 1604 27-36 litres per minute Every machine is run and tested by IMC before dispatch. The water flow adjustments are made then but will require resetting when installed in the final location. The pipefittings supplied with the machine include a service valve (V) and this should be set fully open.
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Page 17: Fitting Of Remote Control Button Box
2. Connect cable into the control box terminal block as wiring diagram, removing the blanking plug (X-Fig 2) and replacing it with cable gland supplied. If your IMC 04 Food Waste Disposer was initially ordered with a remote control button box, this unit will be supplied pre-wired to the control box. -
Page 18: Operation Of Machine
By the time the knob is fully unscrewed and the safety baffle open, the rotor in the grinding chamber will have completely stopped. When these checks, tests and adjustments are completed, the 04 IMC Food Waste Disposer is ready for use. NORMAL OPERATION 1. -
Page 19: Water Flow Control (Optional Extra)
Unless the FWD is being used to process food that is either consistently very wet or very dry, IMC recommends that the water pressure should be set at the mid- point of the published scale when the equipment is first installed. -
Page 20: Maintenance
AND WATER SUPPLY ARE TURNED OFF AT THE MAIN SUPPLY AND WATER STOPCOCK. USAGE 1 The IMC 04 Food Waste Disposer is designed for the disposal of food waste. Fat can safely be disposed off provided it has solidified. 2 DO NOT PUT STRING, CLOTH, PLASTIC, WIRE, GLASS, CORK OR METAL OBJECTS INTO THE MACHINE. -
Page 21: Wiring Diagram - Single Phase
04 SERIES FOOD WASTE DISPOSERS WIRING DIAGRAM – 904 SINGLE PHASE... -
Page 22: Wiring Diagram - Three Phase
04 SERIES FOOD WASTE DISPOSERS WIRING DIAGRAM – 904 / 1204 / 1604 THREE PHASE... -
Page 23: Seal Assembly
04 SERIES FOOD WASTE DISPOSERS SEAL ASSEMBLY Fig 9: Seal Assembly 904 Fig 10: Seal Assembly 1204/1604... -
Page 24: Model 904
04 SERIES FOOD WASTE DISPOSERS MODEL 904 PARTS ILLUSTRATION... -
Page 25: Parts List
04 SERIES FOOD WASTE DISPOSERS PARTS LIST Model 904 Food Waste Disposer To be read in conjunction with Drawing No SK629 PART NO DESCRIPTION PART NO DESCRIPTION E54/009 Hopper D19/111 Screw M4 x 16mm Hex SS E54/010 Baffle D25/014 Washer M4 Normal SS... - Page 26 04 SERIES FOOD WASTE DISPOSERS Parts List Model 904 Food Waste Disposer (continued) To be read in conjunction with Drawing No SK629 PART NO DESCRIPTION G30/163 Changeover Relay 240V 1PH G30/164 Changeover Relay 415V 3PH G254 Din Rail Clip S54/090...
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Page 27: Models 1204 & 1604
04 SERIES FOOD WASTE DISPOSERS MODELS 1204 & 1604 PARTS ILLUSTRATION... -
Page 28: Parts List
04 SERIES FOOD WASTE DISPOSERS PARTS LIST Model 1204 & 1604 Food Waste Disposer To be read in conjunction with Drawing No SK9004 PART NO DESCRIPTION PART NO DESCRIPTION E54/018 Hopper D20/011 Nut M4 Full SS E54/017 Baffle S54/336 Cable Assy Earth... - Page 29 04 SERIES FOOD WASTE DISPOSERS Parts List Model 1204 & 1604 Food Waste Disposer (continued) To be read in conjunction with Drawing No SK9004 PART NO DESCRIPTION E54/025 Motor Casing Cover K04/060 Self Ad Foam Tape 12 x 15mm K08/043...
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Page 30: Trough Only Pages 28 To 34
04 SERIES FOOD WASTE DISPOSERS TROUGH UNITS PAGES 27 TO 33 FITTING OF MOTOR Follow these instructions once the trough hopper has been fitted to the tabling. Removal of cladding from motor/rotor/cutter basic unit: Remove the three-sided section of the upper cladding (A-Fig 2) by undoing the screws on either side (B). - Page 31 04 SERIES FOOD WASTE DISPOSERS WARNING – IF THE JOINT IS NOT CORRECTLY MADE, WATER LEAKAGE MAY OCCUR Drill the floor in the positions marked for the appropriate fixings. These may be rawlbolts, coach screws, wood screws or whatever is most suitable for the particular floor surface and sub-structure.
- Page 32 Please refer to previous similar paragraphs on pages 14 and 16 ORDERING SPARE PARTS FOR TROUGH UNITS In the event that spare parts need to be ordered for your IMC 04 Trough Units, please call IMC on +44 (0) 1978 661155.
- Page 33 04 SERIES FOOD WASTE DISPOSERS ON-SITE ASSEMBLY...
- Page 34 04 SERIES FOOD WASTE DISPOSERS WIRING DIAGRAM FIG Tb – TROUGH UNITS - SINGLE PHASE –...
- Page 35 04 SERIES FOOD WASTE DISPOSERS WIRING DIAGRAM FIG Tc – TROUGH UNITS – THREE PHASE, 4 WIRE...
- Page 36 04 SERIES FOOD WASTE DISPOSERS WIRING DIAGRAM FIG Td – TROUGH UNITS – THREE PHASE, 5 WIRE...
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