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Fax: 33 (0)1 30 39 84 34 2014 ULTRAFLUX S.A. All rights reserved. No part of this document may be reproduced without prior written authorisation from ULTRAFLUX S.A. ULTRAFLUX, Uf 841 are registered trademarks of ULTRAFLUX S.A. NT UF 841 CP GB (d) / June 2015...
3.2 Attachment ___________________________________________________________________ 18 3.3 Opening the casing ____________________________________________________________ 20 3.4 Wiring instructions _____________________________________________________________ 20 3.5 Connection to the protective ground (to be carried out first) ____________________________ 21 3.6 Wiring the Terminals ___________________________________________________________ 21 NT UF 841 CP GB (d) / June 2015...
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4.2 Choosing the measurement location _______________________________________________ 26 4.3 Choosing the probe location _____________________________________________________ 30 4.4 Installing probes and connectors __________________________________________________ 32 CHAPTER 5: USING AND CONFIGURING THE Uf 841 ___________________ 5.1 Using the Uf 841 ______________________________________________________________ 36 5.2 Main configuration elements _____________________________________________________ 39 5.3 Configuring the Uf 841 _________________________________________________________ 39...
1.1 Overall view of the converter 1.1.1 Unit closed Cable glands Identification plate Screen Mounting General view Probe inputs Lights Keys Protective ground connection Front view without cover Rear view NT UF 841 CP GB (d) / June 2015...
1.1.2 Unit open Ultrasonic chord Input-output connections connections Jumpers for cable shield Serial link grounding connection Power supply connection Lower view Upper view connector Displayer view NT UF 841 CP GB (d) / June 2015...
1.2 Functions The UF 841 is an ultrasonic flow meter used to measure flows using the transit time difference method. The measurement can be taken using an installation with up to 4 ultrasonic measurement chords. (One chord designates the acoustic path between two probes, each alternating between emitting and receiving.
1.7 Communication The Uf 841 has a serial link which can be wired using RS232 or RS485 mode, as well as a USB port. For this communication interface, the standard protocol chosen is the Slave JBUS (MODBUS). This enables the unit to be connected to an instrumentation and control system or to a computer.
• 1.9 Ultrasound chords The Uf 841 enables the control of a maximum of 4 ultrasonic chords, or 8 probes. 8 cable glands are provided to pass the probe cables through. In principle, only ultrasonic probes supplied by Ultraflux may by used with the Uf 841. Ultraflux accepts no responsibility for damage or incidents which may occur following a failure to respect these instructions.
To change a row, select it using p or q and change the value using t or u. • If no key is pressed for approximately one minute, the Uf 841 automatically returns to • "measurement" mode and to the display chosen as priority using "B".
2009 relating to the collection, treatment and disposal of electrical and electronic equipment, batteries and accumulators in France, Ultraflux delegates the responsibility for financial and also logistical recovery to the user, who will manage their own waste. The separate collection and recycling of your waste at the time of its disposal will help to preserve natural resources and guarantee recycling that is least harmful to the environment and human health.
Should the temperature of the unit rise abnormally, it is recommended to power off the flow meter and call Ultraflux for expert advice. In the event of a fire inside the flow meter, power it off without opening or touching it, then call the competent services in order to secure the premises.
Hazard risk; please refer to the precautions in these user instructions. The unit's protective ground must be connected. Do not throw in the bin. Follow the recycling procedure indicated in these instructions. NT UF 841 CP GB (d) / June 2015...
See paragraph 3.6 on wiring of the above terminal boards. 2.4 Maintenance work on the flow meter Work relating to maintenance on the flow meter must only be carried out by Ultraflux staff (SAV) and using only parts supplied by Ultraflux (*).
Before any operation on the unit, the user instructions NT300, supplied with the unit, must be read. The Uf 841 casing presents no particular danger to the user. Depending on the environment where the unit is installed, it is however recommended to wear personal protective equipment during assembly, including: gloves, safety boots, impact goggles.
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Pass the various cables through the cable glands, Connect the cables to the various terminals (see chapter 3.6), Tighten the cable glands (for the tightening torques, please refer to the cable gland user instructions). NT UF 841 CP GB (d) / June 2015...
It is sometimes necessary to protect the inputs/outputs, the power supply and the ultrasonic chords. You are strongly recommended to contact Ultraflux to obtain a diagnosis on this point. Ultraflux accepts no responsibility in the event of the incorrect use of the flow meter, and in such cases, the Ultraflux guarantee would not be valid.
For the ground connection, it is recommended to use a copper braid. When choosing the braid, it is important to adhere to the following rule: Length / Width < 3. At the end of the Uf 841 ground connection contact there should be an M6 stud bolt fitted with appropriate washers and nuts. In all cases, the section of the conductor used must be greater or equal to that of the device's power supply cable conductors (see §3.6.1).
Connect the terminals to suitable positions, then place the shield connection jumper. Only tighten the knurled nuts at the end, ensuring the shield connection jumpers are correctly secured, avoiding pressure exertion on the contact plates placed below these jumpers. NT UF 841 CP GB (d) / June 2015...
4) Wiring of the relay modules Terminal pin configuration: Terminal pin configuration: Function Function Voltage A (+) relay A Voltage A (-) relay A Voltage B (+) relay B Voltage B (-) relay B NT UF 841 CP GB (d) / June 2015...
To connect the shielding, it is recommended that the same precautions are followed as for the inputs/outputs and the ultrasonic chords (copper tape). Use shield connection jumpers designed for this purpose. NT UF 841 CP GB (d) / June 2015...
Apart from the electronic converter (the unit), a measuring point includes the following components: • 1 to 4 pairs of probes • 1 to 8 special cables for the probes (provided by Ultraflux) 4.2 Choosing the measurement location It is essential to follow the instructions given in our document “Ultrasonic ".
10 %. Recommended locations Vertical pipes with rising flow Low points of horizontal pipes Siphon mounting for pipes with a slight slope NT UF 841 CP GB (d) / June 2015...
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Locations not recommended Vertical pipe with downflow, particularly in the case of free flow. High points NT UF 841 CP GB (d) / June 2015...
For each chord, enter the length (in meters) between the faces of the two probes. To help you, read our document “Ultrasonic transit time flowmeter”. Also enter the projected length (Daxe) of this measurement relative to the axis of the pipe. NT UF 841 CP GB (d) / June 2015...
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On the other hand, the ultrasound echo will be weaker the longer the distance and therefore difficult to measure. A compromise must therefore be found between accuracy and ease of finding the ultrasounds. This compromise depends on the application (fluid, quality of the wall, diameter, etc.). NT UF 841 CP GB (d) / June 2015...
- "traditional" gel for temporary measurements at ambient temperature and without too much humidity, - high temperature gel (<300°C), - grease in the case of high humidity (quality depending on temperature). NT UF 841 CP GB (d) / June 2015...
(the coupling medium film could be altered/broken). 4.4.3. Inserted probes Preliminary comment: before you do anything, you must check with Ultraflux whether your probes can be extracted under load or not. Whether an inserted probe may be extracted under load or not is determined by the probe used and the application conditions of your measuring point (pressure, fluid measured, etc.).
2) Screw probes step: Check the position of the bosses relative to the drawing provided by Ultraflux step: Check the state of the seal face which must be free of irregularities and dirt. Seal faces which are rusted, battered or generally in a bad state of repair must not be used.
Before using the unit, the user instructions NT300, supplied with the unit, must be consulted. The UF 841 has a screen and a keypad which can be used to configure and view the measurements as they are taken. LEDs indicate the status of the measurement and of the flow meter communication.
If you are on the first page of a menu, pressing "A" causes selection of the last page of the menu. If you are on the last page of the menu, pressing "B" returns you to the first page. NT UF 841 CP GB (d) / June 2015...
• display is being used. "Measurement" Mode: After powering on the Uf 841, the machine moves into measurement mode after a few seconds and • displays the screen (or page) that was previously selected as priority. To choose this "default"...
Advanced: mode allowing the complete adjustment of the flow meter settings. This mode is • reserved for users with detailed knowledge of the transit time difference flow measuring technique and with some idea of hydraulic concepts. NT UF 841 CP GB (d) / June 2015...
ADVANCED CONFIGURATION: settings of the simulation mode, the special probes, the specific • codes for ultrasonic treatment, etc. ECHO DISPLAY: display of the echo signals of the ultrasonic probes. • FIRMWARE UPDATE: update of the firmware. • NT UF 841 CP GB (d) / June 2015...
This command reinitialises the flow meter (to factory configuration). 3) Confirmation (of reinitialisation) Reinitialisation of the flow meter requires the user to enter a field requiring confirmation (protection against handling errors). NT UF 841 CP GB (d) / June 2015...
Each flow meter can be assigned a label with up to 8 characters (registration number). The position of the current character is chosen using the ▼ and ▲ keys. To scroll through the characters, use the < and > keys. NT UF 841 CP GB (d) / June 2015...
3) Flow graph The flow graph is one of the Measurement screens. This shows the changes in a particular magnitude in the form of a curve (see the possible magnitudes below). NT UF 841 CP GB (d) / June 2015...
5) Type of fluid In "simple" configuration mode, the fluid must be water at ambient temperature (cannot be modified). 6) Definition of the pipe The pipe diameter, thickness and material must be defined. NT UF 841 CP GB (d) / June 2015...
Resetting totalizers is inhibited when the flow meter leaves the factory. On request and before shipping, it is possible to authorise the resetting of totalizers. On site, only an Ultraflux operative will be able to reset the totalizers. To reset a totalizer (if authorised): 1.
Relay. The menu only appears if inputs or outputs are installed on the flow meter. To install additional inputs/outputs, please contact Ultraflux to find out the specifications of all available inputs/outputs. 1) Current input and voltage input module The possible options are: OFF: disabled, •...
2) Temperature input module The possible options are: OFF: disabled, • PT100-PT1000 mode 2-, 3- or 4-wire (for further details, contact Ultraflux). • Define: the type of sensor, Pt 100 or Pt 1000, the type of assembly, 2-wire, 3-wire or 4-wire, the value of the filter and the memory, any offset.
Open: The relay remains constantly off. • Closed: The relay is on if the Uf 841 is powered on, and off if it is not powered on. This choice • therefore allows the relay to be used to detect the presence of the power supply (positive safety).
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Select the magnitude that you wish to associate with the output using the chapter headers (function) and the chapter items (value). the value relating to 0 hertz. the value relating to 1 Khertz. the value if a fault occurs. NT UF 841 CP GB (d) / June 2015...
10 mins, 15 mins, 30 mins, 1 hr, 2 hrs, 6 hrs, 12 hrs and 24 hrs. 6) Logger autonomy This field, which cannot be changed, shows the remaining autonomy of the logger. NT UF 841 CP GB (d) / June 2015...
Flow measurement Logger Time (s) The vertical lines (blue) show when logger recording is triggered. If the variation of the flow is greater than the configured threshold, the logger forces a recording. NT UF 841 CP GB (d) / June 2015...
The measurement is carried out on the first movement to 0 of the cycle which crosses this threshold. On the bottom left is shown the travel time difference of the ultrasounds (does not include ∆ T0). NT UF 841 CP GB (d) / June 2015...
Then the flow metering system faults itself if there are still no new valid flow rate measurements. Time Configured storage time NT UF 841 CP GB (d) / June 2015...
20 seconds, give the time constant a value of 40 or 60 s. However, you must ensure that the time constant is not too large, since this would risk masking significant events. NT UF 841 CP GB (d) / June 2015...
- change the Delta C to widen or shorten the search window. If the echo is on the right, the value of C must be lowered. Conversely, if the echo is on the left, the value of C must be increased. NT UF 841 CP GB (d) / June 2015...
6) Deletion rate (Qeff) The deletion rate is the flow rate below which the flow meter will display 0. This gives you a clear indication of a flow rate considered to be null. NT UF 841 CP GB (d) / June 2015...
All type of material/layers can be used as long as they can transmit ultrasounds. If you cannot find your material in the predefined list, select OTHER and enter in addition of the thickness your material’s speed of sound. NT UF 841 CP GB (d) / June 2015...
Using the maximum gain setting, you can reject measurements if the gain exceeds the value entered in the flow meter. Important: You are strongly advised to contact Ultraflux before modifying these settings. NT UF 841 CP GB (d) / June 2015...
+ and – 0.8090 0.1382 Please feel free to contact Ultraflux to determine the value of the weighting coefficients. 5.6.2 "Linearisation settings" menu One last action possible on the flow is the linearisation of the result. Depending on the flow, the flow is corrected by X% based on a pre-defined table: The parameter Q ref defines the maximum flow used for the linearisation.
0 and 2 times the indicated value. 2) Special probes It may be necessary in certain cases to define a probe which is not referenced in the list of Ultraflux probes. Before using this option, you are strongly recommended to contact Ultraflux.
(the higher the gain, the more difficult it is to • obtain a measurement), IQ quality index (100% indicates a very good measurement, 0% • indicates that the measurement is not possible). NT UF 841 CP GB (d) / June 2015...
This page shows the status of the logger and the last recording made. 7) Events These pages are used to find out whether there is a problem on the flow meter and to localize it in order to resolve it. NT UF 841 CP GB (d) / June 2015...
The information from the various pages in the "measurement" mode allow you to check whether your measurements are consistent. The gain and IQ (Quality Index) values also provide you with information on the quality of your measurement. NT UF 841 CP GB (d) / June 2015...
6.1 Principle Each Uf 841 includes a miniature PLC. This PLC allows Ultraflux to easily install additional features for this flow meter. On request, Ultraflux can quickly integrate a new feature for your Uf 841. 6.2 Application examples: Calorimetry 6.2.1 Water temperature calculation The water temperature can be determined from its celerity (via a calculation).
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Caloric heat flow measurement on a heater 17:57:07 18:00:00 18:02:53 18:05:46 18:08:38 18:11:31 18:14:24 18:17:17 18:20:10 Time delta_T (°C) Power (kW) Energy (kW.h) NT UF 841 CP GB (d) / June 2015...
This page gives the standard flow rate measured by the machine. Use the up and down navigation keys to display the standardised flow rate page. Standardised flow rate The standardised flow rate is given in Nm³/s or Nm³/h. NT UF 841 CP GB (d) / June 2015...
The program is run by double-clicking the icon associated with the software and placed on the desktop, or by selecting the program via Start \ Programs \ Ultraflux \ software corresponding to your flow meter. NT UF 841 CP GB (d) / June 2015...
7.1.2 Connecting the flow meter to the PC To connect the Uf 841 to the PC, you must connect the lead provided (serial link or USB cable). The exchanges are made in the JBus/ModBus protocol, the PC being the master and the Uf 841, identified by its number, being the slave.
(Excel by default, if this is installed on your computer). It also includes a "Autosearch" button used to automatically detect the presence of an Ultraflux flow meter. Comment: To use the serial link, the transmission speed can be set from 300 to 115,200 bauds, the fastest speed being preferable, especially for data-logger downloads.
7.1.6 File menu The File menu allows you to open a saved file ("Open" command), or prepare a settings file offline ("New" command). Once the file is saved, you can export it to a Uf 841. 7.1.7 Measurement window The measurement window is opened using the Dialogue/Measurement command.
2) "General" tab This tab displays the main information about the measurement: graphic display of the measurement, instant values of the flow rate and flow velocity, totalizers. NT UF 841 CP GB (d) / June 2015...
This tab displays the main information concerning the measurement channel: graphic display of the measurement, instant values of the flow rate and flow velocity and KH; information related to the measuring chords. Comment: There are as many tabs as there are pipes configured. NT UF 841 CP GB (d) / June 2015...
"Function" tab: definition of the engine input constants accessible to the user (when a function is located in the engine). "Advanced" tab: definition of the Advanced operating mode. "Inputs/outputs" tab: definition of the configuration of the inputs and outputs. NT UF 841 CP GB (d) / June 2015...
The software allows the date and time of the Uf 841 to be synchronized with those of the host PC: select the option "Synchronise with PC time" before saving the settings on the flow meter.
4) "Totalizers" tab (in the "General" drop-down menu) The screenshot below shows an example of settings in Advanced mode. All the settings displayed below have been described previously in this document (see section 5.4.3). NT UF 841 CP GB (d) / June 2015...
The screenshot below shows an example of settings in Advanced mode. All the settings displayed below have been described previously in this document (see section 5.4.4). You can choose whether or not to activate the Totalizer, Logger and Input/output functions resources. NT UF 841 CP GB (d) / June 2015...
7) "Definition of chords" tab (in the "Pipe" drop-down menu) The screenshot below shows an example of settings in Advanced mode. All the settings displayed below have been described previously in this document (see section 5.4.2). NT UF 841 CP GB (d) / June 2015...
8) "Linearization" tab (in the "Pipe" drop-down menu) The screenshot below shows an example of settings in Advanced mode. All the settings displayed below have been described previously in this document (see section 5.6.2). NT UF 841 CP GB (d) / June 2015...
You can then freely modify this data. 7.3 Settings files The Uf 841 has 11 spaces in its free memory for the storage of configurations (see part 5.4.1): you can therefore recall or save your selections.
Appendix I: Characteristic echo signals NT UF 841 CP GB (d) / June 2015...
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Comment: The signals observed are often longer than the one shown above. This is completely normal, the important criterion being the velocity of the signal rise above the threshold. Slowly rising signal: • Signal distorted by an incorrect positioning of the probes: • NT UF 841 CP GB (d) / June 2015...
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(pollution on the surface of the probe). Presence of electromagnetic interference • Comment: in this case, move the cables (in particular the probe cables) away from the power cables. Check the ground connections and the shielding. NT UF 841 CP GB (d) / June 2015...
Fluid too absorbent, too much slurry, excessively aerated. Contact us and we will work with you to find the best solution. Probes defective or Uf 841 malfunctioning. Contact us if your checks result in this conclusion. The message "Flow faults" appears intermittently •...
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The message "open loop" appears permanently when setting a current output • Cause: Break in the loop. The message "outside limits" appears permanently or intermittently when setting an • analogue input Cause: Current or voltage outside the range of use. NT UF 841 CP GB (d) / June 2015...
Fault on an input/output module. Internal clock The clock time must be set correctly. Fault on the Qb pipe. Fault on the Qa pipe. Fault on the total flow. QT not valid Total flow invalid. NT UF 841 CP GB (d) / June 2015...
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Voltage A input value The measurement of voltage A is outside the authorized range. outside range Voltage B input value The measurement of voltage B is outside the authorized range. outside range NT UF 841 CP GB (d) / June 2015...
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Flow calculation Chord taken into account in the flow calculation. Fault Fault on a chord. Not valid Chord not valid. Function fault BIT No. FUNCTION NAME DESCRIPTION Fault Function output fault. NT UF 841 CP GB (d) / June 2015...
The non-volatile memory is faulty; measurement is possible but not archiving by the logger. Contact Ultraflux. logger The logger data cannot be used or is corrupt. Contact Ultraflux. h/w I/O One of the inputs/outputs is no longer responding. Contact Ultraflux.
Appendix IV: Link protocol of the Uf 841 IV.1 Serial link characteristics IV.2 Reading of N words (with N ≤ 125) IV.3 Modbus/Jbus table IV.4 CRC16 calculation algorithm NT UF 841 CP GB (d) / June 2015...
For FLOAT type information, it must be possible to read two consecutive words (or 4 bytes). The format complies with the IEEE standard. For LONG type information, two consecutive words (or 4 bytes) must be read. NT UF 841 CP GB (d) / June 2015...
2 bytes Response Data Slave no. number of bytes read value 1st word ….. value last word CRC16 Size 1 byte 1 byte 1 byte 2 bytes ….. 2 bytes 2 bytes NT UF 841 CP GB (d) / June 2015...
= number of bits poly = calculation polynomial of CRC16 = 1010 0000 0000 0001 (generator polynomial = 2 X the first byte sent is the one with the least significant bits NT UF 841 CP GB (d) / June 2015...
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3.6.1 Power supply ____________________________________________________________________________ 21 3.6.2 Ultrasonic chords _________________________________________________________________________ 22 3.6.3 Input/output terminals ____________________________________________________________________ 23 1) Wiring of the current output modules ____________________________________________________________________ 23 2) Wiring of the current input modules _____________________________________________________________________ 23 NT UF 841 CP GB (d) / June 2015...
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1) Flanged probes ______________________________________________________________________________________ 33 2) Screw probes _______________________________________________________________________________________ 34 3) Probes with air lock __________________________________________________________________________________ 34 CHAPTER 5: USING AND CONFIGURING THE Uf 841 ___________________ 35 5.1 Using the Uf 841 ______________________________________________________________ 36 5.1.1 Operating mode __________________________________________________________________________ 36 5.1.2 Keypad _________________________________________________________________________________ 37 5.1.3 LEDs ___________________________________________________________________________________ 38...
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6.3.2 Reading the standardised flow rate __________________________________________________________ 67 CHAPTER 7: PC SOFTWARE ______________________________________ 68 7.1 Introduction __________________________________________________________________ 69 7.1.1 Installing and running the software __________________________________________________________ 69 7.1.2 Connecting the flow meter to the PC _________________________________________________________ 70 NT UF 841 CP GB (d) / June 2015...
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III.1 Diagnostic indications _________________________________________________________ 88 III.2 Description of fault bits ________________________________________________________ 90 III.3 Fault grid ___________________________________________________________________ 93 Appendix IV: Link protocol of the Uf 841 ____________________________ 94 IV.1 Serial link characteristics _______________________________________________________ 95 IV.2 Reading of N words (with N ≤ 125) _______________________________________________ 96 IV.3 Modbus / Jbus table ___________________________________________________________ 97...
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