Page 1
9 allée Rosa Luxemburg CS 40213 ÉRAGNY SUR OISE 95614 CERGY PONTOISE CEDEX Tel.: +33 (0)1 30 27 27 30 Fax.:+33 (0)1 30 39 84 34 UF 801-P / UF 801-PB NEW GENERATION ULTRASONIC PORTABLE FLOWMETERS NT 228B GB2 Rev.8: Nov 2012...
Page 2
INTRODUCTION Thank you for choosing Ultraflux as your technical partner. We have offered since the 70’s a full range of portable and fixed flow meters. We have over30 years’ experience and expertise using Ultrasonic techniques including following developments: The famous and innovative DigiSonic P/E family of portable flow meters with integral loggers and built-in signal analysis function.
Page 3
No part of the present document can be reproduced without prior authorization in writing from Ultraflux S.A. Ultraflux, UF 801-P / PB and attached probes or accessories are registered trademarks of Ultraflux S.A. In the interest of continuous improvement of its products, Ultraflux reserves the right to change them or some of their characteristics without notice.
Page 4
Recycling & Environment Protection: ISO 14001 / DEEE > 13/06/2005 in France (*) UF 801-P could be only concerned by Ex mb IIC T6 transducers with attached cables. Please refer to official documents / conformity certificates NT228B GB2...
Page 5
This Warranty supposes that this instrument is used for the purpose of its design and has been operated according the instructions given in this manual. Any maintenance operation or component replacement must be done by an Ultraflux authorized agent. NT228B GB2...
TABLE OF CONTENTS INTRODUCTION Introduction TABLE OF CONTENTS Additional Parameters of « normal » mode: APPLICATIONS Zero / Auto Zero Settings: Overview Additional Parameters in Measurement Principle Advanced mode: Typical Applications Response time / flow display Probes, Supports and filtering Accessories (see also §...
Page 7
13.3 Relay outputs / pulsed output: 18.2 Typical installation on a heater Other uses of output relays 18.3 Wirings 13.4 Frequency Output 18.4 Physical data settings: 13.5 PT 100 / PT 1000 RTD Inputs 18.5 PT100 or PT1000 RTD settings 13.6 External connections / Wiring 18.6 Measurements reading Diagram:...
Basically, UF 801-P is equipped with one 4-20 mA output, 2 Relays and one RS232 port. As the UF 801-P is a self operating unit, it has an integrated data-logger able to record up to 135 000 measured flow values with the time and date, or, with 14 simultaneous values, up to 36 000) records.
UF 801-P, with its sophisticated dual 32 bits processors and DSP PC Board, permits a signal digital shape analyse and offers a very high resolution and accurate transit...
The UF 801-P/PB gives the actual flow value and its direction. Normally used as a portable device, it can also be use for temporary replacement of any flow-meter for flow indication, regulation and also volume counter.
/ consumption 3.4 Probes, Supports and Accessories (see also § 5) The UF 801-P / PB accepts all standard or special transducers from Ultraflux catalogue with frequency from 200 KHz up to 4 MHz. Most of them, for portable use, are clamp-on with fast connection, but UF 801 can accept insertion or wetted models as well.
Page 13
/ external conditions, and also the flowing fluid to be measured. From the entered data and selected probe characteristics, the UF 801-P calculates the distance D.S required between these probes.
HANDLING THE FLOWMETER Contents Présentation / Scope of Delivery External Connections Connection to a PC Using Keypad The Menus Review The Configuration Menu The PC Software : General NT228B GB2 14 / 98...
Example of delivery: presentation of UF 801-P in its case with 3 sets of probes: SE1586 / SE1707 / SE1599. Under the cover on the right hand there is space for...
Never leave the UF 801-P/PB in the sun. The black of LCD display can cause overheating and damage the liquid crystals; this is the same with too cold conditions.
4.2 External Connections The UF 801-P is tested and delivered ready for use, with its batteries charged. UF 801-PB / Ch.2 On / Off Long press + message when switched Off F +/- to select a menu V or to enter in a...
4.3 Connection to a PC or another terminal See § 13 for more information and wiring instructions + pin-out. Connection to a PC is requested for data logger download. Our delivered cable is ready for use directly on a RS 232 port or on an USB port through a converter. Other connections can be wired on the DB 15 to transmit or to acquire analog data or On/Off status.
4.4 Using the Keypad: > See also the short form User’s Guide NT 227 After switching ON (Long Press on the right side button), the UF 801-P displays its configuration (serial Nr, Hardware/Firmware revision), its actual main settings (with probe reference) and starts automatically in the Measurement mode menu: Q / Graph / Flow information (*).
4.5 The Menus Review Pressing one time gives access to the Configuration menu. Pressing twice gives access to Pipe / Fluid Settings Menu Pressing three or more times, or then Gives access to the next other menus or optional functions as enabled in Configuration Menu: We list here below these different menus: Menu...
Other user information concerning the Data-Logger Down-Load are in § 11. This PC Software is included in the CD Rom, delivered with the UF 801-P Use your PC browser to select it, up to display a Set-Up file as follows: This software works on all Microsoft Versions since Windows 98, included: 2000 or Millenium, NT, XP pack 1 or 2, Vista.
PROBES INSTALLATION Contents Selection criteria of the probes Selection of the measurement section Probes Coupling First Measurements NT228B GB2 23 / 98...
See 1.4 and our NT122 for general purpose recommendations. Most of the following rules are common sense: Easy access and the possibility to have the UF 801-P at a convenient height allow easier diagnostics. Check that you have a sufficient space to install probes (including support?).
In case of turbulent to laminar flow transition risk (very rare with water), we give some complementary recommendations in Expert menu. 5.3 Probes Coupling : Clean the pipe at location for the probes: take into account the probe distance and consider also the distance for the probe support or ruler. This cleaning can be done simply with a paper tissue or an old cloth piece.
To obtain a positive flow display, connect cable N°1 to upstream probe and cable N°2 to downstream one. As soon probes are connected and UF 801-P device correctly parameterized, the flow reading should be available. To check that conditions are OK, or if no result, we duly recommend using the echo display menu to have a look on ultrasonic signals.
Memory = 10 s / Filter = 10 s Graph Period = 10 s Supposing your instrument already in that mode, after switching ON, the UF 801-P displays menu title, the instrument configuration and serial numbers (see 3.3) and then the chord / probes configuration (see 6.4).
6.2 Measurement Menu: Supposing everything set as per 6.3 to 6.6 instructions, UF 801-P displays as a reminder the chosen probes and the required distance: ------Chord 1------- Probe = xxxxxxxx Mounting = xxxxxxxx D.Probe = ******mm MEASUREMENT DISPLAY Next automatic display is the “By Default” screen that you have already selected...
Page 30
Actual Delta T (given in nanosecond) is very important to estimate the possible flow measurement error due to possible offset influence. The UF 801-P time measurement resolution is smaller than 0.05 ns. Probe time accuracy depends on their frequency. For instance, SE 1586 can offer better than 0.1 ns. But, if this Delta T is very small and if actual flow zero has not been checked, you must question yourself about the actual accuracy limits.
Page 31
Faults Report Table: ------ FAULTS ------ ------General------- A “Flow fault” message does not mean that the device is faulty. --------Pipe-------- It indicates that actual conditions do not permit velocity and flow measurement on the tested pipe or the considered chord. ...
Please enter with accuracy the pipe dimensions as Ext. Diam or Ext. Circ.(= *O.D). UF 801-P displays both and calculates the pipe I.D. Use a tape measure or a vernier for Ext. Diam. and a thickness gage for pipe thickness unless drawings are available (or marks on pipe / site construction records).
When the above basic settings are finished long press on returns you to the Measurement menu. UF 801-P temporarily displays the following screen. Note the required distance that must be measured between lateral marks on probe side. ------Chord 1------- Probe...
NORMAL & ADVANCED MODES Contents Introduction Additional Parameters in « normal » mode Zero / Auto Zero Settings Additional Parameters in « advanced » mode Filtering / Response time Factory settings NT228B GB2 34 / 98...
7.1 Introduction As for Simple mode, the Normal or Advanced modes are selected in the Configuration menu. The Normal mode permits further programming on any fluid or any application: water, petroleum or chemical products, gases … The Advanced mode is not reserved for advanced users. It allows more possibilities such as: ...
30 Sec. to 5 Mn for less or more accuracy. After have returned to measurement mode (long press on F), UF 801-P must be able to measure (otherwise, nothing will happen). If everything is OK, UF 801-P displays “Zero” at screen bottom.
As long this « Auto Zero” message is displayed, the UF 801-P is in progress and acquires this “Delta To” offset. When finished, it automatically places this value at” Delta_To” line. Attention ! This value is tight to actual measurement point. As an approximate, it can be considered as attached to a same probes set, but, if the next application is very different, please reset it to zero in probes menu.
A high filter value gives very stable flow readings. But, if the actual flow changes suddenly (when starts or stops of a pump for instance), the UF 801-P flow display will be in late and not realistic for some time. The Delta V Filter parameter permits an efficient compromise:...
Thus, with Q Ref. = 0, the linearization function is not active. So, with Q Réf.=1000 m /h, supposing a whole error at -0.8% at 30% of the range, you must enter a compensation coefficient = 1.008 (+0.8%). UF 801-P interpolates between two successive points. NT228B GB2...
An UF 801-PB will also work on one pipe with Nr of pipes=1. It will be very similar to UF 801-P but QT display (as total flow) that remains and will be equal to QA. After setting Nr. of pipes =2 (Pipe/Fluid Menu), you will have complete and totally independent resources to set your applications on two pipes.
Page 42
----- PIPE A------ --------Fluid ------ Product OTHER 1250 m/s Delta C = 300 m/s KH mode = AUTO/MAN Viscosity= 2.5 CSt Roughness= 0.15 mm ----Calibration---- CutOff Q = 5.00 l/s AutoZero = No / Yes The main difference concerns the measurement menu : Two new screns are available: *****.** m3/h *****.** m3/h...
9.1 When and How Use this menu ? This menu function permits you to check your ultrasonic measurement conditions and know if they are good, acceptable, weak impossible. ECHO DISPLAY The parameter Q. max= permits to adjust the Delta T display sensitivity depending your application.
9.2 Examples of echoes and criteria Experience shows that an echo shape is more propitious when distance between probes is a little bit shorter than the requested distance. A larger distance has the contrary effect. This is due to the total beam surface in comparison with multiple echoes in pipe wall, and so the multiple combination of received echoes.
The only option to install and accept the Macro and the link with Excel is to change the safety level for Macros (Tools / Safety / Medium / Valid). To connect a UF 801-P to a PC, you need the dedicated cable delivered with the meter (See 4.3). Connect it as shown in 2.2.
The Tab “Files” permit opening an already saved file (File / Open) or to start a new Settings File for uploading at a later stage to an UF 801-P; this is possible from Dialogue Settings option. Please note that this menu only offers “Normal Mode Menu”.
Page 49
- The first choice is « Measurement ». It does importing actual measurement results that are displayed by UF 801. They are grouped on three screens: Général, which shows the actual flow and totalizers : Pipe per pipe technical display, with control data : ...
Page 50
- Following icons have the same function in above displays: This icon launches actual measurements saving as a file into the data folder (or any other from user choice). You are invited to give a name Once the routine is launched, the data are recorded as per the instructions in option menu (sampling rate and recording period).
Page 51
A very important setting is the UF 801 time and date setting for the data logger or PC records as well. Think updating it at summer / winter time changing. PC connection is the only way to do it, with Synchro = Yes and then Send: As with Keypad, you can activate or disable I/O, Tot.
(see previous comments). The results are arranged in Excel lines and columns, and an automatic flow and velocity (UF 801-P) or two flow + compilation (UF 801-PB) are edited, which you can also edit yourself from the data.
Page 53
0,0375 Settings menus files. The UF 801-P has some dedicated memory space to store two configurations. You can recall them with Load, edit or reuse them or, simply, save them on PC. These archives on a PC present many advantages: they are very helpful for your reports or to share typical settings instructions.
UF 801-P / P B has a large flash memory to store running flow and data measurements. To use it you must enable the logger from the Keypad / Config. Menu or from PC Software, Settings / General. 11.1 Setting the Data-Logger You can operate through the keypad.
Page 56
Next set the Logging Step or Period. Shorter period reduces the logger range. UF 801-P displays the available time (Nr of days / Time / Mn). For most data applications, the UF 801-P requests you to save the average value during the recording period or the events min/max peak values.
11.2 Reading the Data-Logger Select Dialogue / Logger to open the following window : Click on the Diskette icon opens a window with two options to confirm with the green tab : Fully download the data logger Downloading between 2 dates. You are requested to name the file to be saved.
11.3 Editing the data logger (by Excel) The Ultraflux Macro for Excel can do this edition through dialogue / File and the Excel icon, as it is with PC records. The recommended method is manual edition with Excel import wizard: Launch Excel and select the file to open (option All Files) with your browser.
Each totalizer can be set OFF to ON by attaching it to a flow direction (+ or -) or any (+/-). If your have a UF 801-P B dual chord version, you can select which pipe drives the concerned totalizer with flow value selection = QA / QB or QT (= sum or difference).
13.1 Introduction The UF 810-P / P B has the possibility to export data & measured values. For that the corresponding output modules must be installed and then be activated. These resources are obtained by plugged internal modules that are automatically detected by the firmware.
At Simulation line option, you can force and simulate a current. It is useful to test wirings and connected receiver. This analog output is active. It is powered by UF 801-P. It is galvanic insolated. The loop resistor must be less than 600 Ohms.
Other uses of output relays Each relay can be set separately to indicate other events, as :: - INPUT/OUTPUT 2 - ---Relay Output B--- Function = FAULT/DIR Polarity = Norm/Open A Flow Fault Status : Value = Pipe (A/B) Rel. Stat.= OPEN Wiring ------...
13.4 Frequency Output It is possible to order a relay with a higher frequency than the totalizer copy, proportional to flow output from 0.5 Hz up to 1 kHz. To obtain a pulsed voltage (logical 1/0) level, it is necessary to connect a DC source.
Binder (12 or 8 Pts) and on DB 15 Male (recommended) are: UF 801-P is delivered with a cable having a 12 Pts Binder connector at one ending and a DB 15 Fem/Male at the other ending. Use a DB 15 M for these wirings.
UF 801-P offers a delayed auto-start. Your flow investigations are on flow survey at a time period (11:00 to 13:00) every day for a week: UF 801-P offers a delayed start with a periodic ON/OFF sequence. ...
Page 69
The Infinite mode must be reset manually. You can do this when it is ON. Otherwise, proceed as below: In any case, if the timer is started and the UF 801-P is waiting for its automatic start-up, pressing the ON button will restart the UF 801-P and give you the possibility to cancel or modify all settings that you will need to valid as before.
These records can be done with Simple / Normal or Expert modes. If you want to import a normal or an expert setting file, you need to configure your UF 801-P in the corresponding mode. Settings Reset: UF 801-P has a permanent memory of the typical factory settings.
Page 72
16 - PIPE WALL THICKNESS MEASUREMENT Contents 16.1 Pipe wall thickness measurement 16.2 Installation procedure 16.3 Sound velocity measurement in a material NT228B GB2 72 / 98...
- Spread some coupling gel at this location and on probe face. - Take the probe and keep it pressed on the pipe until expected display Select whenever you want during previous operations the Thickness Measurement menu of UF 801-P : THICKNESS MEASUREMENT NT228B GB2...
Page 74
------- MODE------- Thickness/ (Speed of sound) Select the function “Thickness” -------WALL------- Select the right material in the Material = St Steel Otherwise refer to Celerity list ( mode explained further --Display / Graph-- Mode = AUTO / MANUAL Select AUTO Mode. (If Manual) Résolution (mm) Th.Min / Th.Max...
Page 75
Nous conseillons d’utiliser l’écran avec graphique sur lequel vos pourrez voir les échos et la confirmation de l’endroit où se fait la mesure. La fenêtre d’affichage se centre automatiquement sur l écho sélectionné. In Manual mode, you can set this window width by changing the resolution parameter.
16.3 Sound velocity measurement in a material: We must consider the longitudinal wave. If this C value is unknown or Material with a not sufficient accuracy, the method is to do a test on a known thickness wedge done with the same material than the pipe. ------- MODE------- Speed of sound Select mode Speed of sound”.
For that, UF 801-P uses currently its acquisition module possibilities. 17.2 Special Functions The ’UF 801-P architecture allows us to adapt easily special functions on request. This is submitted to duly explained conditions and specifications, and also some development fees after both parties acceptance.
18 - CALORIC HEAT FLOW/ ENERGY MEASUREMENT Contents 18.1 Introduction 18.2 Typical Installation on a heater/thermal exchanger 18.3 Wirings 18.4 Physical data settings 18.5 PT100/PT1000 settings 18.6 Measurements reading 18.7 Records and readings with the Data-Logger 18.8 Other Physical data NT228B GB2 79 / 98...
18.1 Introduction This function involves optional acquisition modules and function. When equipped, the UF 801-P can measure the heat flow rate (K Watt) and the heat quantity (K Watt-h). Such a calculation that can be done manually later from records of actual flow and temperatures is here automatically done in the unit.
] , temperatures (°C) Energy : E = P*dt 18.3 Wirings To connect PT 100 or Pt 1000 to UF 801-P, two wirings are possible: A ready for use Cable PT100 with already connected PT 100/1000. The 8 Pts...
18.4 Physical data settings: Through the keypad or PC software as well, it is important to enter the fluid characteristics that concern the caloric calculation : its density at T and its caloric/massic: Through keypad : Set these data in menu « Function Settings», in respect of the shown units. With PC software : In «...
RTD probes. This menu is in Settings / Input or Outputs tab / PT 100 (1000) / Offset: 18.6 Measurements reading On the UF 801-P : Measurement menu / dedicated display - OUTPUT FUNCTION 1 CALORIC / DELTA T = 11.00 °C...
It is necessary to set first the data logger accordingly to record the above shown functions outputs that you want to record. Directly on UF 801-P : After have entered the selection menu for records (data logger), select « function » and then the output values that you need to record.
Page 85
Example of records after treatment with Excel The graph below shows as example records on a heater for house warming. You can see the cycles with heating periods (T °C and Power increasing) and hot water energy flow delivered to the installation: Mesure calorimétrie chaudière UFX 17:57:07 18:00:00...
4452 15.5 864.7 4497 (*) This yellow line shows the by default values as used by UF 801-P for caloric heat flow calculation. Additive as ethylene glycol in mixture with water can slightly change above values.. Avec If the energy / heat flow carrier is oil, it is necessary to compensate with the ratio of the two products Water / Oil.
When battery is charged, the charge supervisor switches from high to low current, to maintain the charge but also to supply an UF 801-P that is kept ON. In that case, the charger can be considered as an external supply. No problem to use this supply module during a long period, but monitor the unit periodically.
20 - TROUBLESHOOTING & FAQ Contents 20.1 General Recommendation 20.2 Typical troubles or situations 20.2.1 Case 1 20.2.2 Case 2 20.2.3 Case 3 20.2.4 Case 4 20.3 Other investigations 20.4 After Sales Services (SAV) NT228B GB2 89 / 98...
This is the responsibility of the end user, as it is for probe selection. It is always possible to come back to the original settings of your UF 801-P when it was delivered, with the function “Re-init” + Yes.
Page 91
On a very large pipe, Direct mode may be preferred to a Reflex mode To permit a greater precision or a wider flow range, the UF 801-P allows a 10 points “Linearization”. This function is normally unused with portable units.
Page 92
If the UF 801-P displays “ ” at screen bottom, this message means that there is no valid ultrasonic signal or that the signals exist but the UF 801-P is not configured or set to treat them. Never forget the Echo display / Oscilloscope mode: it will give you the key for 95 % of encountered problems.
The IP 67 or 68 keeping depends also from. When to exchange a battery pack? UF 801-P includes a supervision module which purpose is to prevent from damage or depolarization. But, any battery pack has a limited life depending on the complete charging/discharging cycles and also the care that you have had for their use.
In this appendix, we provide information on some physical data that you may need. Many other references are in our didactic handbook or can be obtained from general data bases, i.e. the Internet. 21.1 Pipes typical dimensions: The safest investigation is to use pipe manufacture specifications. Then, a short check on site will confirm the data.
T, you can predict this speed and compare it with the result obtained by UF 801-P on the basis of the measured transit time and the set-up dimensions. A deviation may require these values to be reexamined, like L for intrusive probes or the pipe diameter and its thickness for external probes.
The water solid content has little influence: this table can be applied to raw or waste water. When compared with other fluids, the water temperature coefficient for C is positive up to 74°C. Beyond that, the water becomes a conventional product again.
Chemical or Other Products : The list of products has no limitation. From version 4, UF 801-P offer a more completed list of typical products encountered in the industry. If you need some prior to test information, please ask us.
Need help?
Do you have a question about the UF 801-P and is the answer not in the manual?
Questions and answers