Page 1 Original Installation Operation & Service Manual (2C) Chassis, 2022 US Domestic Retain This Manual for Future Reference To Be Serviced by Authorized & Qualified Personnel Only For use with the following EDGE Gas Ovens: EDGE-1830 EDGE-2440 EDGE-3240 EDGE-2460 EDGE-3260 EDGE-3260S...
Page 2 WARN ING AN D SAFETY INFOR MATIO N Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. WARNING Improper installation, adjustment, alteration, servicing, or maintenance can result in property damage, injury, or death. Read this entire manual and ensure that you thoroughly understand all instructions before installing, operating, or servicing this WARNING equipment.
Page 3 WARN ING AN D SAFETY INFOR MATIO N All service technicians of the EDGE Oven must read this summary and all warnings and cautions in the manual. Any internal part(s) replacement or assembly and reassembly must be performed by qualified service personnel with a good understanding of mechanical, gas and electrical components.
Page 4 WARN ING AN D SAFETY INFOR MATIO N Installing any part(s) not provided by the Edge oven OEM shall void the warranty and release the OEM from any and all liabilities. NOTICE US CUSTOMERS Oven installation must comply with local codes or, if local codes do not exist, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54.
Page 5 WARN ING A ND SAFETY INFO RMATI ON Appliance is NOT to be cleaned with jets of water. End plugs and oven back are not to be submerged. NOTICE NORTH AMERICA CUSTOMERS OVENS EQUIPPED WITH CASTERS: When this appliance is installed with casters, it must be installed with the casters supplied, a connector complying with ANSI Z21.69 (CSA 6.16), a quick-disconnect device complying with ANSI Z21.41 (CSA 6.9), and a mechanism to limit movement of the appliance without straining the connector or its associated piping system.
Page 6 G ENERAL C AU TIONS WARNINGS RELATED TO THE OPERATING ENVIRONMENT To avoid a possible explosion, do not service the product in an atmosphere where explosive gases or fuel vapors are present. Verify all gas valves are in the OFF position and that enough ventilation is present to evacuate any unburnt gases.
Page 7: General Cautions
GEN ER AL CAUTIONS ELECTROSTATIC DISCHARGE (ESD) - CONTINUED • Always use techniques to protect personnel and equipment from electrostatic discharge. ESD Wrist or Heal straps are recommended for appliance and personal safety. • Remove static-sensitive components and assemblies from their static-shielding bags only when you are stationary and prepared to immediately install the component.
Page 8: Limited Warranty
• The oven and crate must be carefully inspected at the time of receipt. Any damage during freighting is to be reported immediately to the freighter, MF&B Restaurant Systems, Inc (T/A EDGE ovens), and documented on the Bill of Lading.
Page 9 Installation and Operation Manual. • Should any such defect be discovered, Buyer is responsible to notify MF&B Restaurant Systems, Inc (T/A EDGE ovens). Upon notification, MF&B will arrange for necessary repairs to be made by an authorized service agent. •...
Page 10: Warranty Claim Procedure
To initiate a warranty call, the following information must be provided to the EDGE technical team:- † Oven log file must be exported to the USB flash drive provided with the oven and emailed to the EDGE service team or uploaded via the EDGE app or website. See instructions on how to download the oven data log file below and on the following page.
Page 11 OVEN DATA LOG FILE EXPORT (CONTINUED) 4. Access the INFORMATION MENU by swiping the screen to change to the SYSTEM MENU screen. MANUAL F-L►R 470°F R-L►R 06:00 04:30 5. Touch the INFORMATION icon to navigate to the INFORMATION MENU. 6. Use the UP () or DOWN () arrows to navigate to the EXPORT option.
Page 12: Table Of Contents
Tools & Equipment Required ........................13 OVEN ASSEMBLY ......................14 Unpacking your Oven ........................... 14 Belt Assembly ............................... 14 Base, Legs & Castors Assembly ........................15 Assembling Your Oven with Approved EDGE Lifting Equipment ..............16 support@edgeovens.com Technical Support: +1 (724) 628 3050...
Page 13 TAB L E OF C O NT E N T S Spinning Oven From Delivery Skid Or Edge Delivery Cart ................16 Main Blower Harness Connection & Cover Install ..................19 Stacking Your Oven ............................20 Conveyor Belt & Finger Panel Removal And Inspection ................25 Finger Panel Assemblies Explained ......................
Page 14 TA BL E OF C ON TENTS Heat Shield Install ............................58 Final Connections ............................59 Nozzle Recommendation, Position & Aim-Point ................... 60 OVEN OPERATION ....................... 61 G2 Controls ..............................61 UI Touch Screen ............................61 Main Operating Screen (Default Screen) ....................61 System Menu ............................
Page 15 TA BL E OF C ON TENTS Accessing The Information Menu ......................79 Oven Error Alarms ..........................80 Oven System Information ........................81 Software Version Verification ........................82 Oven Data Log File Export ........................83 Emailing Oven Data Log File(s) ......................84 PREVENTATIVE MAINTENANCE ...................
Page 16 Belt, Burner & Circulation Fan Isolation ...................... 119 Oven Configuration Download & Upload ....................120 SERVICE TOOLS & MATERIAL ................... 121 SEQUENCE OF OPERATION ..................123 EDGE G2, CONTROL MODULE PINOUT ..............126 WIRING DIAGRAM ...................... 127 PART IDENTIFICATION ....................128 Control Cabinet Body ..........................128 Control Cabinet Door ..........................
Page 17 TA BL E OF C ON TENTS Burner Blower Motor (Induction) ......................148 Main Valve Coils ........................... 149 Conveyor Motor ............................ 149 Optical Flame Detector ......................... 150 Ignition Electrodes / Flame Rod ......................150 Air Switch .............................. 151 Variable Frequency Drive ........................152 Main Fan, Motor (3/4 HP, 3PH) ......................
Page 18: Oven Description
38” 70” The first two (2) digits of the model number after EDGE- represent the conveyor belt width (A) and the last two digits indicate the bake chamber length (B). For example, the EDGE-3270 models would have a bake chamber with a width of 32 inches and a length of 70 inches.
Page 19: Oven Components
O VEN CO MPO NENTS Control Cabinet Assembly: Houses the operating controls for the oven and the gas control devices and burner. End Panel, Upper: Closes off the top half of the bake chamber, above the conveyor belt. End Panel, Lower: Closes off the bottom half of the bake chamber, below the conveyor belt.
Page 20: Oven Dimensions & Shipping Weights
OV E N DI MEN SI ON S & SHIPPIN G WEIG HTS SINGLE STACK MODEL 1830 18.00 (457) 31.30 (795) 65.50 (1664) 44.10 (1120) 44.00 (1118) 31.50 (800) 2440 24.00 (610) 41.00 (1041) 75.30 (1911) 50.60 (1285) 44.00 (1118) 31.50 (800) 3240 32.00 (813)
Page 21: Double Stack
OV E N DI MEN SI ON S & SHIPPIN G WEIG HTS DOUBLE STACK MODEL 1830 18.00 (457) 31.30 (795) 65.50 (1664) 44.10 (1120) 64.10 (1628) 31.50 (800) 52.00 (1321) 2440 24.00 (610) 41.00 (1041) 75.30 (1911) 50.60 (1285) 64.10 (1628) 31.50 (800) 52.00 (1321)
Page 22: Triple Stack
OV E N DI MEN SI ON S & SHIPPIN G WEIG HTS TRIPLE STACK MODEL 1830 18.00 (457) 31.30 (795) 65.50 (1664) 44.10 (1120) 68.50 (1740) 15.50 (394) 36.00 (914) 56.25 (1429) 2440 24.00 (610) 41.00 (1041) 75.30 (1911) 50.60 (1285) 68.50 (1740) 15.50 (394)
Page 23: Oven Shipping Dimensions
OVEN SHIPPI NG DIMENSI ONS All EDGE ovens are shipped on their backs (window facing upwards) with the belt folded on each end of the oven, to reduce crate length and protect the oven during shipping. Each deck is supplied with a set of lifting plates fitted, designed to accommodate the EDGE lifting and assembly system.
Page 24: Oven Gas Specifications
OVEN G AS SPECIFICATIONS US DOMESTIC (120V/60HZ) MODEL HEATING ORIFICE SIZE NATURAL GAS ORIFICE SIZE VALUES MANIFOLD MANIFOLD NATURAL GAS (BTU/HR) PRESSURE PRESSURE INCHES (INCH WC) INCHES (INCH WC) 1830 65,000 0.1405 3.5687 0.0935 2.3749 10.0 2440 80,000 0.1540 3.9116 0.1015 2.5781 10.0...
Page 25: World Models (Ce)
OVEN G AS SPECIFICATIONS WORLD MODELS (CE) CATEGORY SUPPLY PRESSURE (MBAR) DESTINATION COUNTRY (EXPORT) AT-CH-CY-CZ-DK-EE-ES-FI-FR-GB-GR-HR-HU-IE-IT-LT-LU-LV-NO-PT-RO-SE-SI-SK-TR DE-PL-RO RO-NL 20; 25 BE-FR 30; 28-30 BE-CY-ES-FR-GB-GR-HU-IE-PT DE-FI-NL-RO BE-CH-CZ-ES-FR-GB-GR-IE-IT-LT-NL-PL-PT-SI-SK 3B/P AT-BE-CH-CY-CZ-DE-DK-EE-FI-GB-GR-HU-IT-LT-NL-NO-PL-RO-SE-SI-SK-TR 28; 30/37 BE-CH-CY-CZ-ES-FR-GB-GR-IE-IT-LT-PT-SI-SK-TR MODEL HEATING HEATING ORIFICE SIZE MANIFOLD VALUES VALUES CATEGORY PRESSURE SHUTTER INCHES GROSS...
Page 26: Gas Oven Electrical Specifications
In the event a GFCI/RCCB is required by the local electrical code, IMPORTANT a quality GFCI/RCCB of the appropriate type must be selected. EDGE recommends Siemens panel mounted GFCI Breakers 20A (USA) / RCCB (B Type) 16A breaker protection devices (EXPORT).
Page 27: Best Practice Gas & Electrical Configuration
BE S T P R ACT ICE G AS & ELEC TRI CAL CONFIGUR ATI ON Utilities must be accessible when the ovens are in their installed position. Do not install utilities behind the ovens. Incoming gas line MUST be positioned on the oven control cabinet side.
Page 28: Oven Ventilation
Hoods should extend beyond each belt end and the front and back of the oven by no less than six (6) inches, except when using an EDGE approved hood, such as the Halton capture hood. The ventilation system must be vented outdoors and away from any entrance or air intake vent.
Page 29: Installation Instructions
If the operating space is uncomfortable to work in, the extraction is insufficient for the oven. Heat will deteriorate control and drive components, resulting in premature failure. Great care has been taken to equip your EDGE oven with the highest quality of components and thermal protection abilities.
Page 30: Warning & Safety Information
INSTAL L ATIO N I NSTRU CTIONS WARNING & SAFETY INFORMATION EDGE ovens has been designed to be easily maneuvered and stacked with the correct lifting equipment. The use of EDGE approved lifting equipment is recommended. For further information please contact your EDGE sales contact.
Page 31: Oven Assembly
O VE N ASSEMBLY UNPACKING YOUR OVEN 1. Begin by identifying your BOTTOM oven. The bottom oven will have the oven based strapped or screwed to the underside of the oven deck and the oven legs (single and double oven only) bolted to the skid. 2.
Page 32: Base, Legs & Castors Assembly
O VE N ASSEMBLY BASE, LEGS & CASTORS ASSEMBLY 1. Unbolt the legs from the skid and unpack the braked castors. 2. Attach the castors to each leg using four (4) split locking washers and 3/8" bolts (Figure 2-5). Tightening with a 9/16"...
Page 33: Assembling Your Oven With Approved Edge Lifting Equipment
2. Position the EDGE lifting jacks on either side of the lifting pipe, making sure that the shortest leg of the tripod is in-line with the lifting pipe and facing away from the oven end.
Page 34 (Figure 2-17) FIGURE 2-18 6. When the oven is sufficiently elevated, carefully remove the delivery skid or EDGE delivery cart from underneath the oven and relocate away from the oven installation area. (Figure 2-18) FIGURE 2-19 7.
Page 35 O VE N ASSEMBLY SPINNING OVEN FROM DELIVERY SKID OR EDGE DELIVERY CART (CONT) FIGURE 2-20 9. Begin lowering the oven steadily and equally until all castors are seated on the floor and the weight of the ovens has been released from the lifting jacks.
Page 36: Main Blower Harness Connection & Cover Install
ORIGINAL DELIVERY SKID INSTALLATION ONLY. Ovens installed from the original delivery skid will come with the main blower harness and cover fitted. If transferring to the EDGE delivery cart, the harness cover will need to be removed and the harness plugs disconnected.
Page 37: Stacking Your Oven
O VE N ASSEMBLY STACKING YOUR OVEN Do not place your hands or fingers under the connecting lip of the oven bottom when lowering the oven during oven assembly. The edge of the connecting lip can cause severe cuts or amputation. WARNING Oven stacking is required for double and triple oven configurations.
Page 38 O VE N ASSEMBLY STACKING YOUR OVEN (CONTINUED) FIGURE 2-31 3. ORIGINAL DELIVERY SKID INSTALLATION ONLY. With a helper maintaining control of the suspended oven, Use a 3/8” socket, ratchet and long extension to remove and discard the oven support brackets from the rear of the oven (Figure I).
Page 39 O VE N ASSEMBLY STACKING YOUR OVEN (CONTINUED) FIGURE 2-34 6. Align the front edge of the suspended oven to the front edge of top of the previously assembled oven(s). (Figure 2-34) FIGURE 2-35 7. Begin lowering the oven steadily and equally until the suspended oven...
Page 40 O VE N ASSEMBLY STACKING YOUR OVEN (CONTINUED) FIGURE 2-37 10. Once the ovens have been stacked and the lifting jacks and pipe have been removed, begin removing the LIFTING PLATES. Remove all the wingnuts from the UPPER END PANELS. (Figure 2-37) FIGURE 2-38 11.
Page 41 (Figure 2-40) FIGURE 2-41 FIGURE 2-42 2. Locate the finger securing shipping brackets, found across the tip (front edge) of the oven fingers. (Figure 2-41) 3. The shipping brackets are secured with a 5/16” hex/slot head sheet metal screw. (Figure 2-42) FIGURE 2-43 4.
Page 42: Conveyor Belt & Finger Panel Removal And Inspection
O VE N ASSEMBLY CONVEYOR BELT & FINGER PANEL REMOVAL AND INSPECTION Before oven initiation, finger panel configuration should be inspected and confirmed as correct. Details of the recommended or requested setup can be located on the customer’s Sales Order. NOTICE FIGURE 2-44 1.
Page 43 O VE N ASSEMBLY CONVEYOR BELT & FINGER PANEL REMOVAL AND INSPECTION (CONT) FIGURE 2-48 4. Remove the TOP and BOTTOM end panels as described in the previous section. (Figure 2-48) FIGURE 2-49 5. If not previously removed, remove and discard the finger securing bracket from the top and bottom finger panels.
Page 44 O VE N ASSEMBLY CONVEYOR BELT & FINGER PANEL REMOVAL AND INSPECTION (CONT) FIGURE 2-51 7. Slide the finger cover off the finger housing to verify the columnating panel (or finger insert) within. (Figure 2-51) Verify that the finger cover, columnating panel and the position of the finger panel assembly within the oven are correct.
Page 45 O VE N ASSEMBLY CONVEYOR BELT & FINGER PANEL REMOVAL AND INSPECTION (CONT) FIGURE 2-56 10. With a helper, install the removed belt ensuring that the conveyor frame equally protrudes from each end of the oven chamber and the right hand side of the conveyor frame sits flush with the control cabinet end.
Page 46: Finger Panel Assemblies Explained
Additional columnating panels may also be provided with the oven. The majority of ovens are built with a universal pattern pre-installed. Additional panels are provided to alter the oven baking characteristics, to best match the product being baked. For further information, please consult you EDGE oven sales representative.
Page 47 O VE N ASSEMBLY COLUMNATING PANEL OPTIONS (CONTINUED) #30 FULL BLOCK #40 FINISHING PANEL #50 HALF LEFT OPEN Delivers radiant heat across A special columnating panel that is Provides 50% impingement air the product, impingement air is used exclusively on the exit finger. along the downwards facing LEFT complete blocked.
Page 48: Standard Conveyor Drive System Assembly
O VE N ASSEMBLY STANDARD CONVEYOR DRIVE SYSTEM ASSEMBLY The oven conveyor belt will arrive fitted in your oven. Each belt end is folded to protect the belt from damage during shipping. For instructions of how to unfold the belt ends please see the “BELT ASSEMBLY”...
Page 49 O VE N ASSEMBLY STANDARD CONVEYOR DRIVE SYSTEM ASSEMBLY (CONTINUED) FIGURE 2-63 5. Install the conveyor drive chain on conveyor motor sprocket. (Figure 2-63) FIGURE 2-64 FIGURE 2-65 6. Take the opposing end of the conveyor drive chain and install on the conveyor belt sprocket.
Page 50 Phillips screw (Figure 2-70). Removing and reversing the belt when changing the oven belt direction is NOT required. The conveyor belting used for the EDGE Oven is C-CureEdge, a product of Wire Belt Company of America. This belting is BI-DIRECTIONAL.
Page 51: Split-Belt Conveyor Drive System Assembly
O VE N ASSEMBLY SPLIT-BELT CONVEYOR DRIVE SYSTEM ASSEMBLY A split-belt conveyor, allows the oven operator to run two different conveyor speeds through the same oven chamber. Much like the standard conveyor belt, conveyor drive chain tension should be assessed as well sprocket orientation and alignment.
Page 52 O VE N ASSEMBLY SPLIT-BELT CONVEYOR DRIVE SYSTEM ASSEMBLY (CONTINUED) Similarly to the conveyor motor, the conveyor input shaft also has specific sprocket sizes. ALL sprockets are keyed with a 1/2” bore. FIGURE 2-74 FIGURE 2-75 NON SPLIT-BELT CONVEYOR SPLIT-BELT CONVEYOR 15 TOOTH, 36 PITCH 22 TOOTH, 25 PITCH (2 x ALLEN SET SCREWS)
Page 53 O VE N ASSEMBLY SPLIT-BELT CONVEYOR DRIVE SYSTEM ASSEMBLY (CONTINUED) FIGURE 2-77 FIGURE 2-78 2. Lift the chain guard upwards to remove it. (Figure 2-77) 3. Remove the conveyor drive chain from the hardware pack supplied with your oven. (Figure 2-78) FIGURE 2-79 4.
Page 54 O VE N ASSEMBLY SPLIT-BELT CONVEYOR DRIVE SYSTEM ASSEMBLY (CONTINUED) FIGURE 2-81 6. Install both conveyor drive chains, on both conveyor motor sprockets. (Figure 2-81) The longer of the conveyor drive chains should be installed on the left hand side motor and the shorter of the conveyor drive chain on the right hand side motor.
Page 55 2-85 and Figure 2-86) Removing and reversing the belt when changing the oven belt direction is NOT required. The conveyor belting used for the EDGE Oven is C-CureEdge, a product of Wire Belt Company of America. This belting is bi-directional.
Page 56: Conveyor Belt Crumb Pans
O VE N ASSEMBLY CONVEYOR BELT CRUMB PANS Crumb pans are provided for sanitation purposes. Single stack ovens or BOTTOM ovens in a stack should have SOLID crumb pans installed under the end of the belts (Figure 2-87). Stacked ovens, MIDDLE and TOP ovens, should have PERFORATED crumb pans only (Figure 2-88).
Page 57: Chain Guard
O VE N ASSEMBLY CHAIN GUARD Chain guards are intended to prevent access to the moving drive chain of the conveyor system. This guard installs between the conveyor belt and the control cabinet. A Phillips fastener is then installed through the guard, into the side of the control cabinet, to secure the guard from accidental removal.
Page 58: Heat Shields
O VE N ASSEMBLY HEAT SHIELDS Heat shields are required when stacking two (2) or more ovens. They work by deflecting escaping heat from the lower oven(s), away from the underside of the control cabinet(s) above. Failure to install heat shields can result in heat damage to enclosed control cabinet components.
Page 59: End Panel Baffles (Optional)
O VE N ASSEMBLY END PANEL BAFFLES (OPTIONAL) END PANEL BAFFLES, when installed, lower the height of the oven mouth opening. Installing the end panel baffles prevents unnecessary heat escape which reduces energy usage and keeps the environment around the oven cooler. FIGURE 2-96 1.
Page 60: Cool Wall
O VE N ASSEMBLY COOL WALL COOL WALLS are an optional barrier installed on the front of the oven to protect the operator from accidental contact with the oven front. Depending on your oven style, the cool wall can be hung in one of two ways:- 1.
Page 61: Type 2 Cool Wall Installation
O VE N ASSEMBLY TYPE 1 COOL WALL INSTALLATION (CONTINUED) FIGURE 2-101 3. Install the removed wingnuts to secure the cool wall in place. DO NOT over tighten the wingnuts (Figure 2-101). TYPE 2 COOL WALL INSTALLATION FIGURE 2-102 1. There are four (4) supporting hook brackets on the oven front, one (1) located in each corner.
Page 62: Fi Nal Co Nnection S
FI NAL CO NNECTION S RESTRAINT CABLE All EDGE ovens are equipped with casters. A restraint cable must be installed to limit the movement of the oven without straining the gas or electrical connections. One (1) restraint kit, which includes one (1) eyelet bracket, one (1) stainless steel clip &...
Page 63: Electrical
In the event a GFCI/RCCB is required by the local electrical code, a quality GFCI/RCCB of IMPORTANT the appropriate type must be selected. EDGE recommends Siemens panel mounted GFCI Breakers 20A (USA) / RCCB (B Type) 16A breaker protection devices (EXPORT).
Page 64: Gas
FI NAL CO NNECTION S Always check for leaks after making any gas supply piping connections or performing any service on the oven. Leak testing is required during installation. WARNING VALVE SPECIFICATIONS MAXIMUM INLET PRESSURE: 37 mbar / 14.8 inWC HEATING CAPACITY: 58.6kW / 200,000 BTU/hr PRESSURE DROP ACROSS VALVE:...
Page 65: Gas Connection
FI NAL CO NNECTION S GAS CONNECTION 1. Before proceeding with the oven’s gas utility connection, verify the gas supply specifications match the listed gas type and gas supply requirements on your oven. (Example - Figure 2-114) 2. Install a flexible quick disconnect gas hose as per the hose manufacturer’s installation instructions to each oven deck.
Page 66 FI NAL CO NNECTION S GAS CONNECTION (CONTINUED) 4. Verify MANIFOLD (HIGH FIRE) GAS PRESSURE. a. Using a short straight-line slotted screwdriver, loosen the slotted brass flat head screw with approximately two counter-clockwise turns on the MANIFOLD PRESSURE TAP (5) (Figure 2-115) located on the underside of the gas valve.
Page 67: Manifold Pressure Adjustment
M ANIF OL D PR ESSU RE ADJUSTMENT The MANIFOLD PRESSURE is to be adjusted to the region specifications and gas type provided earlier in this manual. IMPORTANT Damaged gas valves as a result of over adjustment are NOT covered under warranty. NOTICE Ensure the oven is cold before undertaking MANIFOLD PRESSURE adjustment.
Page 68: Air Shutter Confirmation & Adjustment
A I R S HUT TER CON FIRM ATIO N & ADJUSTMENT FIGURE 2-123 - TYPE 1 The air shutter allows the correct amount of combustion air to be drawn into the burner blower and delivered to the burner. The shutter is to be adjusted to the region specifications as below.
Page 69: Oven Initial Start-Up
Mistakes can be made and shipping incidents may occur. It is important that concerns and questions be addressed as quickly as possible. Should you have a question or concern, please talk with us. The EDGE customer service team can be contacted at 888-480-3343. We are here and happy to help!
Page 70: Fire Suppression
F IR E SUPPRESSION Local code may require the installation of fire suppression for your oven. The EDGE fire suppression piping provides a clean, intentional application of the plumbing required to deliver chemical fire suppression to your EDGE oven stack. These systems are available in single, double and triple stack arrangement.
Page 71: Pipe & Bracket Install
F IR E SUPPRESSION PIPE & BRACKET INSTALL FIGURE 2-127 FIGURE 2-128 1. Begin by separating each of the sided pipework assemblies by disconnecting the union joints. (Figure 2-127) 2. Identify the ten (10) 3/8” hex- head screws which secure the oven back.
Page 72 F IR E SUPPRESSION PIPE & BRACKET INSTALL (CONTINUED) FIGURE 2-130 FIGURE 2-131 3. Begin with the LOWEST oven (BOTTOM DECK), install BRACKET A and A (Figure 2-130), using the separated lower sections of the pre-plumbed pipework, this will be identifiable by the presence of the TEE joint (Figure 2-131).
Page 73 F IR E SUPPRESSION PIPE & BRACKET INSTALL (CONTINUED) FIGURE 2-136 5. Continue by installing BRACKET B and B on the threaded studs, securing with the previously removed wingnuts. (Figure 2-136). Please note the orientation of the BRACKET, on the NON-CONTROL CABINET side, the pipe clamp section of the bracket will sit below the wingnut (Figure 2-137).
Page 74 F IR E SUPPRESSION PIPE & BRACKET INSTALL (CONTINUED) FIGURE 2-140 FIGURE 2-141 8. Install the horizontal connection pipe between the lower pipework sections of the bottom oven deck. Join the unions by hand and tighten with an adjustable wrench. (Figure 2-140 & Figure 2-141) FIGURE 2-142 FIGURE 2-143...
Page 75: Heat Shield Install
MIDDLE & BOTTOM ovens are required to have HEAT SHIELDS installed to prevent thermal damage to system components. The EDGE Fire Suppression kit includes one (1) heat shield for a double stack oven and two (2) heat shields for a triple stack oven.
Page 76: Final Connections
F IR E SUPPRESSION FINAL CONNECTIONS It is recommended that the fire suppression be connected using a FLEXIBLE AGENT DISTRIBUTION HOSE (Figure 2-155), long enough to provide movement of the ovens during maintenance. Connection can be accommodated on either side of the pipework (Figure 2-151 & Figure 2-153). A single (1) 3/8” threaded plug (Figure 2-152) is provided installed on one end of the connection TEE on the lowest oven.
Page 77: Nozzle Recommendation, Position & Aim-Point
F IR E SUPPRESSION NOZZLE RECOMMENDATION, POSITION & AIM-POINT Nozzles are NOT provided with the EDGE fire suppression kit and must be specified by the fire suppression contractor according to local codes. In respect of the ANSUL R-102 system, recommendations have been made based on internal research (ANSUL Bulletin 5653 and an update in October 2020) specifying: •...
Page 78: Oven Operation
O VEN OPERATION G2 CONTROLS USER INTERFACE (UI) MAIN POWER CONTROL SYSTEM BREAKER (3A) TOUCH TO TURN OVEN ON MAIN BLOWER FAN BREAKER (10A or 15A) UI TOUCH SCREEN MAIN OPERATING SCREEN (DEFAULT SCREEN) MAIN BLOWER FAN SPEED RECIPE MODE (MODEL SPECIFIC) BELT DIRECTION OF REAR BELT DIRECTION OF...
Page 79: Cleaning The Ui Touch Screen
O VEN OPERATION UI TOUCH SCREEN (CONTINUED) SYSTEM MENU Additional operational features can be accessed in the SYSTEM MENU. To access, SWIPE the display screen, left or right. INFORMATION The information menu is useful for viewing: • system voltage, • alarm history, •...
Page 80: Basic Operation
O VEN OPERATION BASIC OPERATION POWER UP YOUR OVEN 1. Turn the MAIN POWER switch to ON. Allow five (5) seconds for the system to power up. 2. Touch and hold the POWER icon on the display screen for one (1) second.
Page 81: Temperature Adjustment (Manual Mode)
O VEN OPERATION BASIC OPERATION (CONTINUED) TEMPERATURE ADJUSTMENT (MANUAL MODE) 1. Touch the displayed TEMPERATURE to access adjustment screen. MANUAL F-L►R 470°F 06:00 2. Adjust the set temperature by using the UP () and DOWN () icons on the right hand side of the screen. ...
Page 82: Bake Time Adjustment (Manual Mode)
O VEN OPERATION BASIC OPERATION (CONTINUED) BAKE TIME ADJUSTMENT (MANUAL MODE) 1. Touch the displayed BAKE TIME to access adjustment screen. MANUAL F-L►R 470°F B-L►R 06:00 04:30 2. Adjust the bake time by using the UP () and DOWN () on the right hand side of the screen.
Page 83: Fan Speed Adjustment (Manual Mode)
O VEN OPERATION BASIC OPERATION (CONTINUED) FAN SPEED ADJUSTMENT (MANUAL MODE) 1. Touch the displayed FAN SPEED (Hz) to access adjustment screen. MANUAL 60.0Hz F-L►R 470°F 06:00 2. Adjust the FAN SPEED by using the UP () and DOWN () on the right hand side of the screen.
Page 84: Advanced Operation
O VEN OPERATION ADVANCED OPERATION RECIPES Each oven can store up to 30 recipes. RECIPES allow the oven operator to create, name, save and lock oven baking parameters, these include bake times, temperature and where the feature is available, main fan speed. RECIPES can be easily switched by using the user interface (UI) and can be downloaded and uploaded between different ovens via the USB port on the back of the oven control cabinet.
Page 85 O VEN OPERATION ADVANCED OPERATION (CONTINUED) 5. To NAME your RECIPE: a. Use the UP () or DOWN () arrows to navigate to your desired alpha-numerical character  WIN_ ✔ b. Touch the selected character (circled in RED) to advance to ...
Page 86: Selecting A Saved Recipe Or Manual Mode
OVEN OPERATI ON ADVANCED OPERATION (CONTINUED) SELECTING A SAVED RECIPE OR MANUAL MODE 1. Touch and hold the RECIPE name space (when working from manual mode MANUAL will be displayed) above the displayed WINGS 60.0Hz temperature for two (2) seconds and release. F-L►R 485°F 06:30...
Page 87: Editing A Saved Recipe
O VEN OPERATION ADVANCED OPERATION (CONTINUED) EDITING A SAVED RECIPE 1. To EDIT a RECIPE, ensure the recipe you wish to edit is active (see SELECTING A SAVED RECIPE OR MANUAL MODE for PIZZA 60.0Hz instruction of how to do so). Touch and HOLD the RECIPE F-L►R 475°F name space above the displayed temperature until the PIN code...
Page 88: Oven Settings
OVEN OPERATI ON OVEN SETTINGS ACCESSING THE SETTINGS MENU The CUSTOMER level SETTINGS MENU provides access to: • temperature unit (C/F), • recipe download/upload. • customer PIN setup, • software updating, • belt direction, This menu is protected by the Customer PIN, the factory default value is 0000. 1.
Page 89: Reversing Belt Direction
Please consult your EDGE sales representative for further instruction. NOTICE Removing and reversing the belt when changing the oven belt direction is NOT required. The conveyor belting used for the EDGE Oven is C-CureEdge, a product of Wire Belt Company of America. This belting is BI-DIRECTIONAL. NOTICE 1.
Page 90: Temperature Unit Alteration (°C/°F)
O VEN OPERATION OVEN SETTINGS (CONTINUED) TEMPERATURE UNIT ALTERATION (°C/°F) 1. Follow steps 1 - 5 of the “ACCESSING THE SETTINGS MENU” section, for instruction of how to access the SETTINGS MENU options. 2. Use the UP () or DOWN () arrows to navigate to the DISPLAY option.
Page 91: Changing Customer Pin From Factory Default
CHANGING CUSTOMER PIN FROM FACTORY DEFAULT This action will change the factory default Customer PIN (0000). Please retain adjusted PIN for future use. If lost or forgotten please contact the EDGE service team for assistance. NOTICE 1. Follow steps 1 - 5 of the “ACCESSING THE SETTINGS MENU” section, for instruction of how to access the SETTINGS MENU options.
Page 92: Recipe Download
O VEN OPERATION OVEN SETTINGS (CONTINUED) FIGURE 3-1 RECIPE DOWNLOAD This feature will copy the RECIPES stored within the ovens control system to a USB drive. 1. Locate the USB port on the rear side of the oven control cabinet, adjacent to the cooling fan filter.
Page 93: Recipe Upload
O VEN OPERATION OVEN SETTINGS (CONTINUED) FIGURE 3-1 RECIPE UPLOAD This feature will copy RECIPES stored on a USB drive to the oven control system. 1. Locate the USB port on the rear side of the oven control cabinet, adjacent to the cooling fan filter.
Page 94: Control System Software Update
O VEN OPERATION OVEN SETTINGS (CONTINUED) FIGURE 3-1 CONTROL SYSTEM SOFTWARE UPDATE Download the latest G2 control system firmware from edgeovens.com/ support. The file type is .b31 type and will be named mcXXuiXX.b31 the XX will denote the MC and UI version, for example mc35ui33.b31. Transfer the file to the root directory of the USB flash drive.
Page 95 O VEN OPERATION OVEN SETTINGS (CONTINUED) 11. Once complete the “Upload Complete, Remove USB drive” message will flash up on the screen for approximately five (5) seconds, before returning to the SW UPDATE option screen. It is now safe to remove you USB drive and replace the USB port Update Complete dust cover Remove USB drive...
Page 96: Oven Information
OVEN OPERATI ON OVEN INFORMATION ACCESSING THE INFORMATION MENU The information menu is useful for viewing: • system voltage, • alarm history, • belt demand, • software versions, • burner blower fan speed • serial number, • and exporting logged data files. •...
Page 97: Oven Error Alarms
OVEN INFORMATION (CONTINUED) OVEN ERROR ALARMS The EDGE G2 control system, records and logs all errors seen and unseen, as well as component I/O’s, operator adjustments and oven interactions. It does this for a period of 14-21 days. The ALARMS feature found in the INFORMATION MENU, provides a list of the ten (10) most recently displayed error alarms from the point the MAIN POWER was switched ON.
Page 98: Oven System Information
OVEN OPERATI ON OVEN INFORMATION (CONTINUED) OVEN SYSTEM INFORMATION Contained within the SYSTEM option of the INFORMATION MENU is a variety of relevant oven system information. This includes: • serial number • system voltage • oven build date • belt demand percentage •...
Page 99: Software Version Verification
O VEN OPERATION OVEN INFORMATION (CONTINUED) SOFTWARE VERSION VERIFICATION 1. Follow steps 1 - 4 of the “ACCESSING THE INFORMATION MENU” section, for instruction of how to access the INFORMATION MENU options. 2. Use the UP () or DOWN () arrows to navigate to the SYSTEM option.
Page 100: Oven Data Log File Export
This EXPORT feature will transfer OVEN DATA LOG FILES stored in the control system to a USB flash drive, for the purpose of off-site analysis by the EDGE service team,. The transferred files can be sent via email to support@edgeovens.com or submitted via the edgeovens.com website.
Page 101: Emailing Oven Data Log File(S)
5. Email body content should include contact details, store address and a description of the oven fault. 6. Send email. A member of the EDGE service team will review the exported oven data log file(s) and will phone the contact details provided in the email with the best course of action.
Page 102: Preventative Maintenance
PREVENTATIVE M AINTEN ANCE OVEN CLEANING & MAINTENANCE SCHEDULE Ensure that the oven is cool and completely disconnected from the electrical supply before any cleaning or maintenance is done. WARNING Maintenance and cleaning is key to ensuring a long and reliable service from your oven. The schedule below is an example of a typical oven schedule based on a typical pizza baking operation, however product type, hours of usage and the environment in which the oven is operating are just a few of the factors that can affect a good maintenance and cleaning schedule.
Page 103: Preventative Maintenance
Preventative maintenance has many benefits, which include increased equipment life, reduced downtime, and reduction of service fees. Your EDGE conveyor oven(s) require regular maintenance and it is the intention of this document to provide you with the necessary information needed to develop and execute a good preventative maintenance schedule for them.
Page 104: Cleaning Surface Areas
PREVENTATIVE M AINTEN ANCE CLEANING SURFACE AREAS FREQUENCY: Surface areas of the oven should be wiped clean DAILY. AREA OF OVEN: • Cool Wall (if installed) • Front (behind cool wall) • Sides • Top (Lid) • Legs • Control Cabinet •...
Page 105: Inspect Or Clean Cooling Fan Filter
• Allow the filter to dry and install. • If filter is dilapidated, replace the filter by contacting EDGE and requesting P/N: 135137 CAUTION: • Operation of the equipment without the filter media installed is deemed negligence. Dust will accumulate on components and insulate them from cooling.
Page 106: Empty & Clean Crumb Pan
PREVENTATIVE M AINTEN ANCE EMPTY & CLEAN CRUMB PAN FREQUENCY: Crumb trays should be emptied and wiped clean DAILY. AREA OF OVEN: • Left & right hand side of conveyor belt(s) METHOD: • Remove all crumb trays from crumb tray brackets at the end of each conveyor belt end. •...
Page 107: Inspect, Brush & Remove Debris From Conveyor Belt
Observe belt for bent linkage or damage, bent linkage may be corrected using 2 pairs of pliers. Damaged sections (torn or bent sections that are not repairable) may be corrected with segment replacement. Contact EDGE for details of this process. •...
Page 108: Clean Main Fan Motor Cover
PREVENTATIVE M AINTEN ANCE CLEAN MAIN FAN MOTOR COVER FREQUENCY: General cleaning of the main fan motor cover should occur WEEKLY or as needed. AREA OF OVEN: • Back of oven METHOD: • Use a solution of mild dish detergent and warm water for normal cleaning. •...
Page 109: Inspect & Clean Half-Bake Glass Window
PREVENTATIVE M AINTEN ANCE INSPECT & CLEAN HALF-BAKE GLASS WINDOW FREQUENCY: General cleaning of the half-bake glass window cover should occur WEEKLY or as needed. AREA OF OVEN: • Front of oven METHOD: • Use a solution of mild dish detergent and warm water for normal cleaning. •...
Page 110: Clean Finger Panel Assemblies
PREVENTATIVE M AINTEN ANCE CLEAN FINGER PANEL ASSEMBLIES FREQUENCY: Loose debris removal from the finger panel outer plates should occur MONTHLY or as needed. Full finger assembly removal and a thorough deep clean should occur SEMI- ANNUALLY or as needed. AREA OF OVEN: •...
Page 111: Remove Debris From Inside Bake Chamber
PREVENTATIVE M AINTEN ANCE REMOVE DEBRIS FROM INSIDE BAKE CHAMBER FREQUENCY: Debris removal from the oven cooking chamber should occur MONTHLY or as needed. AREA OF OVEN: • Inside the oven cooking chamber. METHOD: • Remove the oven conveyor belt and finger panel assemblies from the oven chamber, see CONVEYOR BELT &...
Page 112: Remove Debris From Main Blower Fan Motor
If your oven is equipped with a single phase (1PH) motor (60Hz market only), there will be a 2-wire capacitor located to the right of the motor. Use caution around this capacitor, treat it as though it were an electrically live part. If swelling or leaking of this capacitor is discovered, contact EDGE for a replacement. •...
Page 113 PREVENTATIVE M AINTEN ANCE INSPECT CONVEYOR DRIVE CHAIN FOR TENSION & LUBRICATION FREQUENCY: Conveyor drive chain inspection should occur MONTHLY or as needed. Lubrication should be undertaken at least SEMI-ANNUALLY. AREA OF OVEN: • Front side of the control cabinet, under conveyor motor drive chain guard METHOD: •...
Page 114: Conveyor Belt Tension Inspection & Adjustment
PREVENTATIVE M AINTEN ANCE CONVEYOR BELT TENSION INSPECTION & ADJUSTMENT FREQUENCY: Inspect and adjust the tension conveyor belt MONTHLY. AREA OF OVEN: • Conveyor belt and frame. METHOD: • Observe belt travel and ensure alignment is correct. • Observe belt for bent linkage or damage, bent linkage may be corrected using 2 pairs of pliers. Damaged sections (torn or bent sections that are not repairable) may be corrected with segment replacement.
Page 115: Conveyor Belt Tension Adjustment
PREVENTATIVE M AINTEN ANCE CONVEYOR BELT TENSION ADJUSTMENT The conveyor belting tension must be adjusted over time. This is a result of natural relaxing of the belt, caused by general use and heat expansion and contraction caused by the oven cooking process. To make the task of adjustment easier, as of January 2022, the left hand side (non-drive side) of the conveyor belt frame incorporates adjustment brackets, which can be adjusted in half (½) inch increments.
Page 116: Conveyor Belt Linkage Removal
PREVENTATIVE M AINTEN ANCE CONVEYOR BELT LINKAGE REMOVAL Removal of conveyor belt linkage should be undertaken if you have expended the adjustment amount of the adjustment brackets or if your oven does not have this feature and your conveyor belt is slack. FIGURE 3-30 FIGURE 3-31 1.
Page 117 PREVENTATIVE M AINTEN ANCE CONVEYOR BELT LINKAGE REMOVAL (CONTINUED) FIGURE 3-36 FIGURE 3-37 5. Remove the conveyor drive chain from the conveyor motor sprocket. (Figure 3-36) 6. Leave the conveyor drive chain to hang from the conveyor drive motor sprocket. (Figure 3-37) FIGURE 3-38 7.
Page 118 11. Align the separated ends of the belting and install the previously removed master links, starting with the outermost edge links first and the central links second. Tip: If you are struggling to align or pull the separated ends of the...
Page 119: Conveyor Belt Disassembly & Cleaning
PREVENTATIVE M AINTEN ANCE CONVEYOR BELT DISASSEMBLY & CLEANING FREQUENCY: Conveyor belt disassembly and cleaning should occur SEMI-ANNUALLY or as needed. AREA OF OVEN: • Conveyor Frame METHOD: 1. Follow steps 1-9 of the CONVEYOR BELT LINKAGE REMOVAL section, for instructions of how to separate the conveyor belt.
Page 120 PREVENTATIVE M AINTEN ANCE CONVEYOR BELT DISASSEMBLY & CLEANING (CONTINUED) 5. Once your belt is dry and the frame has been suitably cleaned, install the belt back on the oven frame by feeding the belt through the oven on the top support rods on the first pass. This can also be done externally to the oven if preferred, by removing the conveyor frame with a helper.
Page 121 PREVENTATIVE M AINTEN ANCE REMOVE & CLEAN OPTICAL FLAME DETECTOR FREQUENCY: Optical Flame Sensor should be removed and cleaned SEMI-ANNUALLY or as needed. AREA OF OVEN: • Inside oven control cabinet, on the left hand side of the burner system. METHOD: 1.
Page 122: Burner Assembly Cleaning
PREVENTATI VE MAINTENANC E BURNER ASSEMBLY CLEANING FREQUENCY: The EDGE Oven is a gas burning appliance. Much like a furnace system, maintenance is required to ensure reliable operation. The burner system must be inspected and maintained SEMI- ANNUALLY. AREA OF OVEN: •...
Page 123 PREVENTATIVE M AINTEN ANCE BURNER ASSEMBLY CLEANING (CONTINUED) FIGURE 3-60 5. If the oven is equipped with a split-belt, unbolt the front most conveyor motor using a 7/16” wrench and lay the motor away from the burner (Figure 3-60). FIGURE 3-61 FIGURE 3-62 6.
Page 124 PREVENTATIVE M AINTEN ANCE BURNER ASSEMBLY CLEANING (CONTINUED) FIGURE 3-65 FIGURE 3-66 8. Using a 5/16” socket with long extension and ratchet, remove the four (4) machine screws in each corner of the burner face plate (Figure 3-65). Please note the position of ground wire secured to the burner assembly face plate, on reassembly this must be installed...
Page 125: Burner Assembly & Spark Rod Alignment
PREVENTATIVE M AINTEN ANCE BURNER ASSEMBLY & SPARK ROD ALIGNMENT BURNER TUBE OPTICAL FLAME DETECTOR VENTURI SPARK ELECTRODE FLAME ROD PILOT BURNER The spark rod MUST NOT be parallel with the pilot (Figure 3-70), the rod tip should tilt towards the pilot head with an 1/8”...
Page 126 PREVENTATIVE M AINTEN ANCE BURNER ASSEMBLY CLEANING (CONTINUED) 13. Carefully install the venturi back within the burner housing (Figure 3-72) and install the 4 machine screws (Figure 3-73), making sure to install the grounding wire on the lower right hand side position (Figure 3-74) and reconnect the spade connector to the SPARK terminal on the ignition module FIGURE 3-72 FIGURE 3-73...
Page 127 PREVENTATIVE M AINTEN ANCE BURNER ASSEMBLY CLEANING (CONTINUED) The induction blower is secured to the top of burner assembly. Dust and fat solids will collect on the blades and should be inspected and cleaned at this time. 14. Begin by recording or marking the setting on the restriction plate with a permanent marker. FIGURE 3-79 TYPE 1 INDUCTION BLOWER 15.
Page 128: Oven Deep Clean
PREVENTATIVE M AINTEN ANCE OVEN DEEP CLEAN FREQUENCY: A thorough and deep clean of all oven internals and removable oven components should be undertaken SEMI-ANNUALLY or as needed. AREA OF OVEN: • Inside the oven cooking chamber. METHOD: 1. With a helper, remove the conveyor belt and finger panel assemblies from the oven chamber, see CONVEYOR BELT &...
Page 129 PAGE L EFT I NTENTIONALLY BLANK support@edgeovens.com Technical Support: +1 (724) 628 3050...
Page 130: Service Menu
SE RVI CE MEN U ACCESSING THE SERVICE MENU The SERVICE level SETTINGS MENU provides access to: • Bypass Activation Temperature • Model Type • Belt MIN/MAX Times and Adjustment • Belt/Burner and Circular Fan Isolation • Oven Configuration Download and Upload •...
Page 131: Model Type Adjustment
SERVICE M ENU MODEL TYPE ADJUSTMENT The oven MODEL code, informs the operating system of the oven chamber size, gas valve type, main blower fan type (frequency driven or not) and whether the oven is equipped with a split or standard belt. The MODEL code should not be altered without factory authorization.
Page 132: Belt Time Adjustments (Min/Max)
SERVICE OPER ATION BELT TIME ADJUSTMENTS (MIN/MAX) Minimum and maximum belt time adjustments must be authorized by EDGE. Although the parameter is adjustable, this does not ensure the system is capable of achieving the set value. There are physical limitations of the conveyor system and the motors that drive it that can be affected by the oven length and drive sprocket size for example.
Page 133: Min & Max Operating Temperature Adjustment
SERVICE OPER ATION MIN & MAX OPERATING TEMPERATURE ADJUSTMENT Minimum and maximum operating temperature adjustments must be authorized by EDGE. Although the parameter is adjustable, this does not ensure the system is capable of achieving the set value. 185°F (85°C) is the allowed MINIMUM set-point. 600°F (316°C) is the MAXIMUM allowable operating temperature, these settings should NEVER be adjusted below or above these values.
Page 134: Cooling Circuit Temperature Adjustment
BLOWER FAN and CONTROL SYSTEM will remain ON until the oven has cooled to 225°F (107°C). Cool down circuit temperature adjustments must be authorized by EDGE. Raising the COOLING circuit shut off temperature can lead to heat related damage to oven components. Damaged caused as a result of improper power down WILL NOT be covered under warranty.
Page 135: Bypass Activation Temperature Adjustment
ON/OFF burner. Adjusting the BYPASS default factory setting from 425°F (218°C) is not recommended and authorization should be granted by EDGE prior to deviating from the factory setting. 1. Follow steps 1 - 5 of the “ACCESSING THE SERVICE MENU” section.
Page 136: Belt, Burner & Circulation Fan Isolation
SERVICE OPER ATION BELT, BURNER & CIRCULATION FAN ISOLATION For the purpose of isolating and testing, the conveyor motor, burner assembly and main blower fan (circulation fan) can each be switched off and on independently, when in SERVICE MODE. Please note that once this functionality has been activated the oven will need to be powered off and on to exit the SERVICE MODE and return to standard operating conditions.
Page 137: Oven Configuration Download & Upload
SERVICE OPER ATION OVEN CONFIGURATION DOWNLOAD & UPLOAD FIGURE 4-1 The OVEN CONFIGURATION DOWNLOAD and UPLOAD functionality is intended to be used where an oven setup (SERVICE parameters only) has been altered from the factory default settings. The service configuration file can be uploaded to the remaining ovens within the same stack or to ovens at different locations.
Page 138: Service Tools & Material
SERVICE TO OLS & MATER IAL The following list is considered a comprehensive tool and material list. This list however may not cover all scenarios. Please use best judgment and practices where tooling has not been specified. For effective repairs please have the following tool sets available: •...
Page 139 S E RV I CE TOOL S & MATE RIAL (CONTI NUED) Common Structural Fasteners • #6-20, SS 18-8, B Thread, Phillips (Control and UI mounting) • #8-15 x 1/2”, SS 18-8, AB, Pan Head Phillips (Component mounting) • #8-15 x 3/4”, SS 18-8, AB, Pan Head Phillips (Component mounting) •...
Page 140: Sequence Of Operation
SEQUEN CE OF O PERATION STEP OPERATIONS TEST POINTS MAIN POWER switch OFF Two-piece MAIN POWER switch: Switch 1 (S1) and Switch 2 (S2) PS(N) White → S1(T) Brown Live contact point: S1, Top Terminal (T) Mains VAC PS(N) White → R1(2) Brown Live contact point: Fan Relay, R1, Terminal 2 Mains VAC MAIN POWER switch ON...
Page 141 S E QUENC E OF OPER ATION ( CONTINUED) STEP OPERATIONS TEST POINTS Fan Blade of M1 rotates, plenum pressure rises PS (N) White → AS1 Red/White AS1 closes, MAINS passes to 24VAC Transformer (T1) Mains VAC Chassis Ground → MC P9(6) T1 will then supply 24VAC to MC P9(6) “proof-of-air”...
Page 142 S E QUENC E OF OPER ATION ( CONTINUED) STEP OPERATIONS TEST POINTS Oven Set-point is defined by Operation Settings Chassis Ground → MC P9(15) MC P9(15) supplies 24VAC to High Flame Valve (HFV) 24 VAC Chassis Ground → MC P9(8) MC P9(8) monitors presence of 24VAC on HFV 24 VAC SHUTDOWN OPTION 1: Cool-down Triggered by POWER ICON ( ) touch on UI...
Page 143: Edge G2, Control Module Pinout
E DG E G2 , CO N TROL MODULE PI NOUT support@edgeovens.com Technical Support: +1 (724) 628 3050...
Page 144: Wiring Diagram
WIR IN G D IAGRAM support@edgeovens.com Technical Support: +1 (724) 628 3050...
Page 145: Part Identification
PART I DENTIFICATI ON CONTROL CABINET BODY 24VDC POWER SUPPLY FREQUENCY DRIVE (IF EQUIPPED) CAPACITOR (FOR 1/3HP (P/N: 135140) • CE (P/N: 135142) 1PH MAIN FAN MOTOR • US/CA/MX (P/N: 135142-120) ONLY (NOT SHOWN) • ALL (P/N: 135142-120/240) (P/N: 135170) USB PORT (P/N: 135063) AIR SWITCH...
Page 146: Control Cabinet Door
PA RT IDENT IFI CATIO N (C ONTINUED) CONTROL CABINET DOOR USER INTERFACE (UI) 4-PIECE SWITCH (P/N: 135142) (P/N: 135001.G2) 50VA 24V TRANSFORMER (P/N: 135026-50VA) 3A BREAKER (P/N: 135003-BK) 10A BREAKER (P/N: 135004-BK) MAIN FAN RELAY (P/N: 135130) IGNITION MODULE (P/N: 135036.1B) MAINS CONTROL (MC) (P/N: 135011.1)
Page 147: Oven Back
PA RT IDENT IFI CATIO N (C ONTINUED) OVEN BACK OVEN BACK (MOTOR SIDE) MAIN MOTOR • 3/4HP, 3PH (P/N: 135160) • 1/3HP, 1PH (P/N: 135165) THERMOSTATIC PROTECTION (P/N: 135008) OVEN BACK (MOTOR SIDE) STANDARD FAN • EDGE1830 (P/N: 135175) •...
Page 148: Gas Conversion
GAS C ONVERSION The BASO combination gas valve contains a bypass orifice which is not EDGE approved for field replacement. Gas conversions require replacement of the BASO combination gas valve, main orifice, NOTICE and the adjustment of the air shutter. Parts and labor costs incurred for gas conversions are not covered by the limited warranty.
Page 149: Removing The Gas Train
GA S CON VER SI ON (CON TINUED) REMOVING THE GAS TRAIN FIGURE 4-2 1. Disconnect the electrical supply and the flexible quick disconnect gas hose from the oven. 2. Remove the two (2) securing screws either side of the gas inlet pipe as it enters the rear side of the control cabinet.
Page 150 GAS C ONVERSION REMOVING THE GAS TRAIN (CONTINUED) FIGURE 4-5 FIGURE 4-6 5. Carefully disconnect the spade connectors (or plugs) from the gas valve, noting the position of each connector. (Figure 4-5) 6. If the oven is equipped with a split-belt, unbolt the front most conveyor motor using a 7/16”...
Page 151: Replacing The Main Orifice
G AS CO NVERSION REPLACING THE MAIN ORIFICE FIGURE 4-11 1. Using an 11/16” wrench, remove the MAIN ORIFICE from the holder. (Figure 4-11) FIGURE 4-12 FIGURE 4-13 2. Apply a thin coating of pipe thread sealant to the new orifice threads.
Page 152: Replacing The Pilot Orifice
GAS C ONVERSION REPLACING THE PILOT ORIFICE FIGURE 4-16 1. Disconnect the BLUE electrode wire from the pilot assembly attached to the venturi. (Figure 4-16) FIGURE 4-17 FIGURE 4-18 2. Using a 7/16” wrench, loosen the compression nut securing the pilot orifice to the pilot tube. (Figure 4-17) 3.
Page 153 G AS CO NVERSION REPLACING THE PILOT ORIFICE (CONTINUED) FIGURE 4-21 FIGURE 4-22 6. Install the two (2) removed screws back into the pilot assembly. DO NOT OVER TIGHTEN, this will distort and crush the bracket. (Figure 4-21) 7. Using a 1/2” socket and ratchet, remove the PILOT ORIFICE from the pilot assembly.
Page 154 GAS C ONVERSION REPLACING THE PILOT ORIFICE (CONTINUED) FIGURE 4-27 FIGURE 4-28 11. Install the PILOT TUBE and tighten the compression nuts finger tight. (Figure 4-27 & Figure 4-28) FIGURE 4-29 FIGURE 4-30 12. Install the two (2) removed screws back into the pilot assembly.
Page 155: Replacing The Gas Valve
G AS CO NVERSION REPLACING THE GAS VALVE FIGURE 4-33 FIGURE 4-34 1. Using a 2.5mm hex wrench (Allen key) remove the four (4) screws from the straight flange. (Figure 4-33) 2. Once removed, ensure that the O-ring is seated within the flange.
Page 156: Installing The Gas Train
GAS C ONVERSION INSTALLING THE GAS TRAIN FIGURE 4-39 FIGURE 4-40 1. Thread the gas train through the side wall of the cabinet and seat the orifice holder against the burner and retaining threaded studs. (Figure 4-39 & Figure 4-40) FIGURE 4-41 2.
Page 157 GAS C ONVERSION INSTALLING THE GAS TRAIN FIGURE 4-43 4. Install the pilot tube and tighten with a 1/2” wrench. (Figure 4-43) FIGURE 4-44 5. Complete the installation of the two (2) 1/2” nuts which secure the gas valve train to the burner face plate using a 1/2” socket with long extension and ratchet.
Page 158: Troubleshooting
TR OUB LESH OOTING BASIC FUNCTIONALITY CHECKS The G2 Control System stores component I/O, user adjustments, and any errors (seen or unseen) which have occurred over a 14 - 21 day period. Please use the EXPORT function of the oven and send the Logfile(s) to support@edgeovens.com for evaluation and diagnosis.
Page 159 T RO U BLESHO OTING BASIC FUNCTIONALITY CHECKS SYMPTOM POSSIBLE CAUSE POSSIBLE CORRECTION Oven Fans will not 1 Cool Down Operation a The Main Motor (M1) and Cooling Fan (M2) will Turn Off operate until the oven cools to 225°F/107°C. Cannot Adjust 1 A Recipe is Selected a The Control System (UI) must be in “MANUAL”...
Page 160: G2 Diagnostics Lamp
TR OUB LESH OOTING BASIC FUNCTIONALITY CHECKS SYMPTOM POSSIBLE CAUSE POSSIBLE CORRECTION Oven Does Not 2 Protection “High Limit” b Verify oven temperature during operation. Heat (Continued) Thermostat has Tripped If temperature is more than 25°F out of sync with (Continued) the set temperature replace oven thermocouple (TC).
Page 161 TR OUB LESH OOTING G2 DIAGNOSTICS LAMP (CONTINUED) GREEN LED INDICATIONS OF NORMAL OPERATION LAMP INDICATION (FLASH) IGNITION STATE / FAULT CHECK / EXPLANATION 1 FLASH Pre-Purge Trial Valve purged prior to ignition trial. RAPID FLASHES Trial for Ignition Oven attempts to light. 2 FLASHES Inter-Purge Secondary purge after initial light failure.
Page 162: G2 Control System Alarm Messages
TR OUB LESH OOTING G2 CONTROL SYSTEM ALARM MESSAGES The EDGE oven has sophisticated diagnostic and error logging ability which can store approximately 21 days of operation data. For the most effective and complete diagnostics of the system, review the “OVEN DATA LOG FILE EXPORT”...
Page 163 TR OUB LESH OOTING G2 CONTROL SYSTEM ALARM MESSAGES (CONTINUED) ERROR NAME DISPLAY LINE 1 DISPLAY LINE 2 ERROR TRIGGER POSSIBLE CAUSE MC1 Comm MC1 Comm System Fault Lost Main MC COMM has failed, verify communication connection. with MC1. MC2 Comm System Fault MC2 Comm Lost...
Page 164 TR OUB LESH OOTING G2 CONTROL SYSTEM ALARM MESSAGES (CONTINUED) RED alarms (or HARD errors) will result in system shutdown, the system will not auto-reset. ERROR NAME DISPLAY LINE 1 DISPLAY LINE 2 ERROR TRIGGER POSSIBLE CAUSE Air Switch Air Switch Not Closed Before Safety circuit Air pressure switch is bypassed, or has...
Page 165: Part Failure Verification
PA RT FA ILUR E VERI FI CATION CONTROLS AND ASSEMBLIES All attempts have been made to provide solid information and techniques to verify that a suspect part has in fact failed. We are committed to providing the absolute best possible service to our customers throughout the life of their product.
Page 166: Main Valve Coils
PA RT FA ILUR E VERI FI CATION CONTROLS AND ASSEMBLIES (CONTINUED) MAIN VALVE COILS To test, measure the resistance between post 1 and 2 on each coil (Figure 4-45). FIGURE 4-45 These coils do naturally become HOT to the touch during normal operation. The BASO ignition module performs a test on the PV (Pilot Valve) and the MV (Bypass/ High Flame Valve) connections at start up.
Page 167: Optical Flame Detector
PA RT FA ILUR E VERI FI CATION CONTROLS AND ASSEMBLIES (CONTINUED) OPTICAL FLAME DETECTOR The optical flame detector is positioned on the burner tube so that it has a clear line- of-sight that intersects with the burner flame. The body of the detector MUST be fully seated in the flange.
Page 168: Air Switch
PA RT FA ILUR E VERI FI CATION CONTROLS AND ASSEMBLIES (CONTINUED) AIR SWITCH 1. An “Air Switch Not Ready” alarm is an immediate air switch replacement event. 2. To verify pressure to the air switch: a. Connect a Manometer hose to the 1/4” aluminum air tube which feeds the silicon air tube connected to the air switch.
Page 169: Variable Frequency Drive
PA RT FA ILUR E VERI FI CATION CONTROLS AND ASSEMBLIES (CONTINUED) VARIABLE FREQUENCY DRIVE The frequency drive converts single phase power to three phase power. The drive will produce an output voltage with the main fan motor disconnected. 1. If the VFD is not powering up, verify MAINS voltage is present across the L1/L2/N terminals (will vary by model).
Page 170: Thermocouple Worksheet
PA RT FA ILUR E VERI FI CATION CONTROLS AND ASSEMBLIES (CONTINUED) THERMOCOUPLE (CONTINUED) To verify the thermocouple, follow the below process: 1. Allow the oven temperature to stabilize (500°F/260°C works well). 2. Measure the ambient temperature of the machine control (MC on back of the control cabinet door). This is your “Ambient”...
Page 171: Type-J Thermocouple Chart
PA RT FA ILUR E VERI FI CATION THERMOCOUPLE WORKSHEET (CONTINUED) To verify of THERMOCOUPLE OFFSET, enter the FACTORY MENU (reference ACCESSING THE SERVICE MENU in SERVICE OPERATION), using PIN: 7591, navigate to FACTORY → TEMP → OFFSET. NOTICE TYPE-J THERMOCOUPLE CHART For the purposes of this manual, round up/down to the nearest whole integer.
Page 172: Extended Parts List
135109-PLUG BASO Valve Plug 24VAC Relay (can be used in place of 135032-D 135120 WAYNE Induction Blower 135036.1B BASO IPI Module 135123 EDGE Induction Fan Assembly 135049 Optical Detector 135130 120VAC Cooling Fan 135050 Detector Flange 135131 Fan Cord (120/240v)
Page 173 145294 Conveyor Belting 18” 145322 Models Shaft-Conveyor, Left Side, Standard & Split, 145295 Conveyor Belting 21” 145325 44" Models Prior to ordering any replacement parts please verify with the EDGE technical team. NOTICE support@edgeovens.com Technical Support: +1 (724) 628 3050...
Page 174: Notes
NOTES support@edgeovens.com Technical Support: +1 (724) 628 3050...
Page 175: Warranty Activation & Oven Start-Up Checklist
Please fold along this line START-UP CHECKLIST MUST BE COMPLETED IN FULL. IF THE OVEN INSTALLATION IS NOT IN COMPLIANCE WITH THE CHECKLIST CALL EDGE, AS THIS MAY VOID YOUR WARRANTY. OVEN INSTALL & START-UP REQUIREMENTS: FILL IN MEASUREMENTS FROM OVENS: ...
Page 176 Please fold along this line Please fold along this line Please fold along this line...
Page 177: Revision History
REV I SI ON H I S TO RY REVISION COMMENTS DATE New Release - G2 Chassis 2C 11/2/2022 Shutter specification correction, clearance clarification, various 03/27/2023 support@edgeovens.com Technical Support: +1 (724) 628 3050...
Page 178 MF&B Restaurant System, Inc. 119 ICMI Road, Suite 300, Dunbar, PA, 15431, USA +1.724.628.3050 +1.888.480.EDGE support@edgeovens.com 3133776 1312DL6500 8510/0050...

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