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MODELS:
EDGE30, EDGE2440, EDGE40, EDGE2460, EDGE60, EDGE3860
INSTALLATION & OPERATING
MANUAL
FOR DOMESTIC AND STANDARD EXPORT OVENS
RETAIN THIS MANUAL FOR FUTURE REFERENCE
TO BE SERVICED BY AUTHORIZED PERSONS ONLY
MF&B RESTAURANT SYSTEMS, INC.
133 ICMI ROAD
DUNBAR, PA 15431
1-888-480-EDGE
P: (724) 628-3050
F: (724) 626-0247
WWW.EDGEOVENS.COM
Revision 2.1, July 12, 2016
Original Instruction Manual
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Summary of Contents for Edge EDGE30
- Page 1 MODELS: EDGE30, EDGE2440, EDGE40, EDGE2460, EDGE60, EDGE3860 INSTALLATION & OPERATING MANUAL FOR DOMESTIC AND STANDARD EXPORT OVENS RETAIN THIS MANUAL FOR FUTURE REFERENCE TO BE SERVICED BY AUTHORIZED PERSONS ONLY MF&B RESTAURANT SYSTEMS, INC. 133 ICMI ROAD DUNBAR, PA 15431...
- Page 2 EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual SAFETY INFORMATION The purchaser of this gas appliance has the responsibility to post in a prominent location instruction to be followed in the event the user smells gas.
- Page 3 This information shall be obtained from the local natural gas supplier. NOTICE Installing any part(s) not provided by the Edge oven OEM shall void the warranty and release the OEM from any and all liabilities. NOTICE The oven electrical wiring diagram is located inside the control compartment.
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Page 4: Table Of Contents
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual Table of Contents Section Page OVEN COMPONENTS ........................... 1 Installation Instructions ..........................7 Installation Instructions – Finger Assemblies ..................10 A. Housing ............................10 Inner Culminating Panel (multiple options) ................10 Outer Cover .......................... - Page 5 EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual Modulating Burner ..........................26 SPECIFICATIONS EDGE3860 ......................27 Minimum Clearances: ..........................27 Dimensions: ............................27 Electrical Specifications: ........................27 Shipping Weight ............................. 27 Gas Supply Specifications ........................28 Modulating Burner ..........................
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Page 6: Oven Components
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual OVEN COMPONENTS 1. Control Can Assembly: Houses the operating controls for the oven and the natural gas control devices and burner. 2. End Plug, Upper: Closes off the top half of the bake chamber, above the conveyor belt. - Page 7 EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual Original Instruction Manual Rev 2.1 July 12, 2016...
- Page 8 EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual OVEN CONTROLS Digital Speed Control: Sets the product baking time (conveyor speed) of the oven between 3:00 to 30:00 minutes (MM:SS format). Pressing the up arrow (▲) key increases the baking time, and pressing the down arrow (▼) decreases the baking time.
- Page 9 EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual OVEN START-UP AND SHUTDOWN WARNING This appliance is equipped with a three-prong (grounding) plug and must be connected to a properly grounded three-prong receptacle. This is to protect you from a possible shock hazard.
- Page 10 EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual OVEN VENTILATION IMPORTANT This oven must be installed under a ventilation hood. The ventilation hood must be installed in accordance with the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96.
- Page 11 EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual INSTALLATION INSTRUCTIONS IMPORTANT US CUSTOMERS Oven installation must comply with local codes or, if local codes do not exist, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54.
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Page 12: Installation Instructions
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual Installation Instructions TOOLS REQUIRED: (1) Genie SLA or similar lift (4) 7” Cribbing Block (1) 4-wheel dolly, pallet jack, or similar. 1. Remove the oven from the shipping crate. Inspect the oven for concealed shipping damage before continuing. - Page 13 EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual 4. Set the oven base assembly flat on its casters near the final installation area. 5. Tilt the oven assembly over so that the oven bottom is sitting flat on the floor. If using a Genie SLA type lift, support the oven about seven inches above the floor using cribbing blocks on all four corners to allow clearance for the Genie base.
- Page 14 (Figure 7) WARNING Do not place your hands or fingers under the connecting lip. The edge of the connecting lip is sharp and can cause severe cuts or perhaps loss of a finger. Figure 7 9.
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Page 15: Installation Instructions - Finger Assemblies
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual Installation Instructions – Finger Assemblies 1. All EDGE ovens are shipped with a total of eight (8) finger assemblies per oven. Each finger assembly consists of three (3) parts: A. Housing B. - Page 16 EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual Figure 9 4. Repeat step 3 until all eight (8)-finger assemblies have been installed. Original Instruction Manual Rev 2.1 July 12, 2016...
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Page 17: Installation Instructions - End Plugs
Installation and Operating Manual Installation Instructions – End Plugs 1. All EDGE ovens have four (4) end plug assemblies. Each oven contains two (2) top and two (2) bottom end plugs. The top end plugs can be identified by the baffle mounting holes located on either end. -
Page 18: Installation Instructions - Conveyor
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual Installation Instructions – Conveyor 1. Conveyor installation is easier to perform using two people. Unfold the conveyor and lay it flat on the floor. Secure the hinge locking mechanism with the screws provided in the hardware kit. - Page 19 EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual 4. Lift the conveyor from both ends and slide it through the bake chamber slightly past its control side stops. This allows room to attach the conveyor drive chain over the drive sprocket.
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Page 20: Installation Instructions - Final Connections
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual Figure 15 8. Insert the crumb pans into the rails underneath the belt frame. Solid crumb pans are used in single or bottom oven belts. Perforated crumb pans are used in second and third oven belts. - Page 21 EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual WARNING Always check for leaks after making any gas supply piping connections or performing any service on the oven. Original Instruction Manual Rev 2.1 July 12, 2016...
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Page 22: Specifications Edge30
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual SPECIFICATIONS EDGE30 Minimum Clearances: Oven Back to Wall ............. 6.0” Control Side Conveyor to Wall ......... 6.0” Non-Control Side Conveyor to Wall ......... 6.0” Dimensions: Overall Height –... -
Page 23: Gas Supply Specifications
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual SPECIFICATIONS EDGE30 (CONT.) Gas Supply Specifications Modulating Burner Natural Gas Supply (NAT) Orifice Diameter ........0.120” Supply Pressure ........6-8” WC Manifold Pressure ........4.5” WC MAXIMUM BTU .......... -
Page 24: Specifications Edge2440
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual SPECIFICATIONS EDGE2440 Minimum Clearances: Oven Back to Wall ............. 6.0” Control Side Conveyor to Wall ......... 6.0” Non-Control Side Conveyor to Wall ......... 6.0” Dimensions: Overall Height –... -
Page 25: Gas Supply Specifications
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual SPECIFICATIONS EDGE2440 (CONT.) Gas Supply Specifications Modulating Burner Natural Gas Supply (NAT) Orifice Diameter ........0.154” Supply Pressure ........6-8” WC Manifold Pressure ........4.5” WC MAXIMUM BTU .......... -
Page 26: Specifications Edge40
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual SPECIFICATIONS EDGE40 Minimum Clearances: Oven Back to Wall ............. 6.0” Control Side Conveyor to Wall ......... 6.0” Non-Control Side Conveyor to Wall ......... 6.0” Dimensions: Overall Height –... -
Page 27: Gas Supply Specifications
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual SPECIFICATIONS EDGE40 (CONT.) Gas Supply Specifications Modulating Burner Natural Gas Supply (NAT) Orifice Diameter ........0.191” Supply Pressure ........6-8” WC Manifold Pressure ........4.5” WC MAXIMUM BTU .......... -
Page 28: Specifications Edge2460
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual SPECIFICATIONS EDGE2460 Minimum Clearances: Oven Back to Wall ............. 6.0” Control Side Conveyor to Wall ......... 6.0” Non-Control Side Conveyor to Wall ......... 6.0” Dimensions: Overall Height –... -
Page 29: Gas Supply Specifications
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual SPECIFICATIONS EDGE2460 (CONT.) Gas Supply Specifications Modulating Burner Natural Gas Supply (NAT) Orifice diameter ..........0.209” Supply Pressure ........... 6-8” WC Manifold Pressure ......... 4.5” WC MAXIMUM BTU .......... -
Page 30: Specifications Edge60
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual SPECIFICATIONS EDGE60 Minimum Clearances: Oven Back to Wall ............. 6.0” Control Side Conveyor to Wall ......... 6.0” Non-Control Side Conveyor to Wall ......... 6.0” Dimensions: Overall Height –... -
Page 31: Gas Supply Specifications
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual SPECIFICATIONS EDGE60 (CONT.) Gas Supply Specifications Modulating Burner Natural Gas Supply (NAT) Orifice diameter ..........0.209” Supply Pressure ........... 6-8” WC Manifold Pressure ......... 4.5” WC MAXIMUM BTU .......... -
Page 32: Specifications Edge3860
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual SPECIFICATIONS EDGE3860 Minimum Clearances: Oven Back to Wall ............. 6.0” Control Side Conveyor to Wall ......... 6.0” Non-Control Side Conveyor to Wall ......... 6.0” Dimensions: Overall Height –... -
Page 33: Gas Supply Specifications
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual SPECIFICATIONS EDGE3860 (CONT.) Gas Supply Specifications Modulating Burner Natural Gas Supply (NAT) Orifice diameter ..........0.209” Supply Pressure ........... 6-8” WC Manifold Pressure ......... 4.5” WC MAXIMUM BTU .......... -
Page 34: Edge30 -Cutsheet
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual EDGE30 -CUTSHEET Original Instruction Manual Rev 2.1 July 12, 2016... -
Page 35: Edge2440-Cutsheet
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual EDGE2440-CUTSHEET Original Instruction Manual Rev 2.1 July 12, 2016... -
Page 36: Edge40-Cutsheet
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual EDGE40-CUTSHEET Original Instruction Manual Rev 2.1 July 12, 2016... -
Page 37: Edge2460-Cutsheet
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual EDGE2460-CUTSHEET Original Instruction Manual Rev 2.1 July 12, 2016... -
Page 38: Edge60-Cutsheet
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual EDGE60-CUTSHEET Original Instruction Manual Rev 2.1 July 12, 2016... -
Page 39: Edge3860-Cutsheet
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual EDGE3860-CUTSHEET Original Instruction Manual Rev 2.1 July 12, 2016... - Page 40 (3) The restraining device must be attached to the mounting eye located on the left side of the oven base assembly. All EDGE ovens are equipped with casters, and a restraint cable must be installed to limit movement of the oven without straining the gas or electrical connections. One end of the restraint cable is anchored to the wall, and the other end is anchored to the mounting eye located on the left side of the oven base assembly.
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Page 41: Maintenance
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual Maintenance WARNING Turn off the oven, disconnect the gas supply line, and unplug the electrical cord (or lock out the electrical supply) before doing any cleaning or service work on the oven. -
Page 42: Daily Maintenance
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual Daily Maintenance Clean the exterior of the oven using a mild detergent solution and a soft cloth. Always clean in the direction of the grain to avoid visible scratches. -
Page 43: Annual Maintenance (Service Technician)
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual – Reinstall the conveyor belt assembly. – Reinstall the conveyor drive chain and drive chain cover. Annual Maintenance (Service Technician) Clean the Ignitor Electrodes (Spark Rod, Flame Rod, and Ground Rod). -
Page 44: Edge Oven Warranty Policy & Procedure
All work must be performed by an approved service technician. You must contact MF&B at 1-888- 480-EDGE to get approval for your service technician before any work is performed. Any work performed on a unit by an unapproved technician voids any and all warranties. - Page 45 EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual Additional items not covered by this warranty: 1. Any item that is defective because of power surges, high or low voltage, high or low gas pressure, inadequate gas volume, improper gas connections and improper maintenance.
- Page 46 EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual To the extent MF&B agrees to reimburse any labor, the customer must provide to MF&B an itemized invoice or work order of all work performed within thirty days of completion of the work. MF&B will the process the invoice for payment or ask for more information within thirty days.
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Page 47: Appendix "A
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual APPENDIX “A” A1 Flat Rate Warranty Schedule A1.1 Subject to the provisions of MF&B Warranty Policy and Procedure, the labor hours eligible for reimbursement are limited to the following: Diagnostic time: 1.0 Hours... - Page 48 EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual A2.4 Subject to the provisions of MF&B Warranty Policy and Procedure, in cases where no labor hours under the Flat Rate Warranty Schedule are prescribed or the customer reasonably believes the claim will exceed the labor hours under the Flat Rate Warranty Schedule, the customer may contact the MF&B Service Department in advance, provide an estimate of hour required, and request an...
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Page 49: Company Information
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860 Installation and Operating Manual COMPANY INFORMATION MF&B Restaurant Systems, Inc. 133 ICMI Road Dunbar, PA 15431 1-888-480-EDGE (toll free) 724-628-3050 (phone) 724-626-0247 (fax) sales@edgeovens.com www.edgeovens.com 3133776 3133776 PROUDLY MADE IN THE USA Original Instruction Manual Rev 2.1 July 12, 2016...
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