Edge EDGE-4460S Manuals

Manuals and User Guides for Edge EDGE-4460S. We have 1 Edge EDGE-4460S manual available for free PDF download: Manual

Edge EDGE-4460S Manual (178 pages)

Brand: Edge | Category: Oven | Size: 6.53 MB

General Cautions
7
Limited Warranty
8
Warranty Claim Procedure
10
Oven Data Log File Export
10
Table of Contents
12
Oven Description
18
Oven Components
19
Oven Dimensions & Shipping Weights
20
Single Stack
20
Double Stack
21
Triple Stack
22
Oven Shipping Dimensions
23
Oven Gas Specifications
24
Domestic (120V/60Hz)
24
Burner Blower Air Shutter Setting
24
World Models (CE)
25
Gas Oven Electrical Specifications
26
Best Practice Gas & Electrical Configuration
27
Oven Ventilation
28
Ventilation Requirements
28
Exhaust CFM Rates
28
Make up Air (MUA)
28
Installation Instructions
29
Foreword
29
Warning & Safety Information
30
Tools & Equipment Required
30
Oven Assembly
31
Unpacking Your Oven
31
Belt Assembly
31
Base, Legs & Castors Assembly
32
Assembling Your Oven with Approved EDGE Lifting Equipment
33
Spinning Oven from Delivery Skid or Edge Delivery Cart
33
Main Blower Harness Connection & Cover Install
36
Stacking Your Oven
37
Conveyor Belt & Finger Panel Removal and Inspection
42
Finger Panel Assemblies Explained
46
Columnating Panel Options
46
Standard Conveyor Drive System Assembly
48
Split-Belt Conveyor Drive System Assembly
51
Conveyor Belt Crumb Pans
56
Belt Stops
56
Chain Guard
57
Heat Shields
58
End Panel Baffles (Optional)
59
Cool Wall
60
Type 1 Cool Wall Installation
60
Type 2 Cool Wall Installation
61
Fi Nal Co Nnection S
62
Restraint Cable
62
Electrical
63
North America (US Domestic)
63
World (Export & CE)
63
Gas
64
Valve Specifications
64
Gas Connection
65
Manifold Pressure Adjustment
67
Air Shutter Confirmation & Adjustment
68
Oven Initial Start-Up
69
Start-Up Procedure
69
Warranty Activation
69
Decommissioning & Disposal
69
Fire Suppression
70
Pipe & Bracket Install
71
Heat Shield Install
75
Final Connections
76
Nozzle Recommendation, Position & Aim-Point
77
Oven Operation
78
G2 Controls
78
UI Touch Screen
78
Main Operating Screen (Default Screen)
78
System Menu
78
Cleaning the UI Touch Screen
79
Entering Customer Pin
79
Basic Operation
80
Power up Your Oven
80
Manual Mode
80
Temperature Adjustment (Manual Mode)
81
Bake Time Adjustment (Manual Mode)
82
Power down
82
Fan Speed Adjustment (Manual Mode)
83
Advanced Operation
84
Recipes
84
Creating a New Recipe (from Manual Mode)
84
Selecting a Saved Recipe or Manual Mode
86
Editing a Saved Recipe
87
Deleting a Saved Recipe
87
Oven Settings
88
Accessing the Settings Menu
88
Reversing Belt Direction
89
Temperature Unit Alteration (°C/°F)
90
Changing Customer Pin from Factory Default
91
Recipe Download
92
Recipe Upload
93
Control System Software Update
94
Oven Information
96
Accessing the Information Menu
96
Oven Error Alarms
97
Oven System Information
98
Software Version Verification
99
Oven Data Log File Export
100
Emailing Oven Data Log File(S)
101
Preventative Maintenance
102
Oven Cleaning & Maintenance Schedule
102
Daily
102
Weekly
102
Monthly
102
Semi-Annually
102
Preventative Maintenance
103
Cleaning Surface Areas
104
Inspect or Clean Cooling Fan Filter
105
Empty & Clean Crumb Pan
106
Inspect, Brush & Remove Debris from Conveyor Belt
107
Clean Main Fan Motor Cover
108
Inspect & Clean Half-Bake Glass Window
109
Clean Finger Panel Assemblies
110
Remove Debris from Inside Bake Chamber
111
Remove Debris from Main Blower Fan Motor
112
Conveyor Belt Tension Inspection & Adjustment
114
Conveyor Belt Tension Adjustment
115
Conveyor Belt Linkage Removal
116
Conveyor Belt Disassembly & Cleaning
119
Burner Assembly Cleaning
122
Burner Assembly & Spark Rod Alignment
125
Oven Deep Clean
128
Service Menu
130
Accessing the Service Menu
130
Model Type Adjustment
131
Belt Time Adjustments (Min/Max)
132
Min & Max Operating Temperature Adjustment
133
Cooling Circuit Temperature Adjustment
134
Bypass Activation Temperature Adjustment
135
Belt, Burner & Circulation Fan Isolation
136
Oven Configuration Download & Upload
137
Service Tools & Material
138
Sequence of Operation
140
Edge G2, Control Module Pinout
143
Wiring Diagram
144
Part Identification
145
Control Cabinet Body
145
Control Cabinet Door
146
Oven Back
147
Gas Conversion
148
Orifice Sizing Chart
148
Removing the Gas Train
149
Replacing the Main Orifice
151
Replacing the Pilot Orifice
152
Replacing the Gas Valve
155
Installing the Gas Train
156
Troubleshooting
158
Basic Functionality Checks
158
G2 Diagnostics Lamp
160
G2 Control System Alarm Messages
162
Part Failure Verification
165
Controls and Assemblies
165
Switches
165
Breakers
165
Cooling Fan
165
Transformer
165
Burner Blower Motor (Induction)
165
Main Valve Coils
166
Conveyor Motor
166
Optical Flame Detector
167
Ignition Electrodes / Flame Rod
167
Air Switch
168
Variable Frequency Drive
169
Main Fan, Motor (3/4 HP, 3PH)
169
Thermocouple
169
Thermocouple Worksheet
170
Type-J Thermocouple Chart
171
Extended Parts List
172
Notes
174
Warranty Activation & Oven Start-Up Checklist
175
Revision History
177

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