Edge -1830 Original Service Manual
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Edge -1830 Original Service Manual

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EDGE-1830, EDGE-2440, EDGE-3240, EDGE-2460, EDGE-3260,
EDGE-3860, EDGE-4460, EDGE-3270, EDGE-3870
GENERATION 2
-IHEAT SYSTEM-
ORIGINAL SERVICE MANUAL
NORTH AMERICA
RETAIN THIS MANUAL FOR FUTURE REFERENCE
TO BE SERVICED BY AUTHORIZED PERSONS ONLY
MF&B RESTAURANT SYSTEMS, INC.
119 ICMI ROAD, DUNBAR, PA 15431, USA
TF: 1 (888) 480-EDGE
P: 1 (724) 628-3050
F: 1 (724) 626-0247
Email: SUPPORT@EDGEOVENS.COM
WWW.EDGEOVENS.COM
REVISION 1.6, Jan 2021
Original Service Manual
CD-941-500-3

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Summary of Contents for Edge EDGE-1830

  • Page 1 EDGE-1830, EDGE-2440, EDGE-3240, EDGE-2460, EDGE-3260, EDGE-3860, EDGE-4460, EDGE-3270, EDGE-3870 GENERATION 2 -IHEAT SYSTEM- ORIGINAL SERVICE MANUAL NORTH AMERICA RETAIN THIS MANUAL FOR FUTURE REFERENCE TO BE SERVICED BY AUTHORIZED PERSONS ONLY MF&B RESTAURANT SYSTEMS, INC. 119 ICMI ROAD, DUNBAR, PA 15431, USA...
  • Page 2 EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 LEGAL INFORMATION Copyright 2021 MF&B Restaurant System, Inc. All rights are reserved. To support the intended use of the product described in this publication, the purchaser of the product is permitted to copy this publication, for internal distribution only, from the media provided by MF&B...

  • Page 3: Table Of Contents

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Table of Contents SAFETY INFORMATION ________________________________________________________________ 1 ❖ Purpose of this manual _____________________________________________________________________ 1 ❖ Service policy _____________________________________________________________________________ 1 ❖ Symbols _________________________________________________________________________________ 2 ❖ General Warnings _________________________________________________________________________ 2 ❖...
  • Page 4 EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 ❖ Modulating gas valve ______________________________________________________________________ 14 ➢ Valve Specifications ________________________________________________________________________________ 14 ➢ Pressure Taps _____________________________________________________________________________________ 14 ➢ Gas Pressures _____________________________________________________________________________________ 14 ➢ High-Fire Setup ___________________________________________________________________________________ 15 ➢...
  • Page 5 EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Wiring Diagram _____________________________________________________________________ 37 Type-J thermocouple chart __________________________________________________________ 39 ❖ Thermocouple Worksheet __________________________________________________________________ 40 Part List __________________________________________________________________________ 41 Revision history ___________________________________________________________________ 42 Original Service Manual Rev 1.6, January 2021...

  • Page 7: Safety Information

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 SAFETY INFORMATION All service technicians of the EDGE Oven must read this summary and all warnings and cautions in the manual. Any internal part(s) replacement or assembly and reassembly must be performed by qualified service personnel with a good understanding of mechanical, gas and electrical components.

  • Page 8: Symbols

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 ❖ Symbols WARNING Indicates conditions that could lead to injury or death. CAUTION Indicates conditions that could damage equipment or property. CAUTION Indicates conditions that may result in a burn injury.

  • Page 9: Electrostatic Discharge (Esd)

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 ❖ Electrostatic discharge (ESD) CAUTION Electrostatic discharge (ESD) can damage or destroy electronic components. Handle static-sensitive components using safe practices. CAUTION Assume that all electrical and electronic components of the appliance are static sensitive.

  • Page 10: General Operation (Firmware Mc:33, Ui:33)

    ❖ Basic Operation Control Use and Cleaning: The EDGE G2 display is a “touch” screen. Do not strike or impact the screen with hard objects. Clean with a lightly dampened cloth, do not directly spray the display with cleaning solutions or water.

  • Page 11: Advanced Operation

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Touch the UP/DOWN arrows to adjust the temperature. Touch the CHECK to accept or the X to cancel. Repeat this method for Time and for the Fan Speed (Hz).
  • Page 12 EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Customer PIN: (also see CHANGE PIN) - Touch each digit to adjust from 0-9. - Adjust the value using the UP/DOWN arrows. - When the pin is correct, touch the CHECK to accept or X to cancel without storing.
  • Page 13 EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Belt Direction: -*Belt direction AND finger pattern are a matched item. Reversing the direction of belt travel often involves reversing the finger pattern in the oven.
  • Page 14 EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Recipe Download: -*This feature will save the recipes stored within the control system on a USB Thumb drive. - Remove the USB dust cover, located near the control cabinet, cooling fan.

  • Page 15: Service Operation

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 ❖ Service Operation Service Menu: - Swipe the control screen Left or Right to access the Menu System. - Touch the GEAR icon to enter the Settings Menu, Service PIN is required (6453).

  • Page 16: Tools Required For Service

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Tools Required for Service These are the basic tools requirements to handle most of the repairs in this manual. ❖ Instruments > Water Manometer. Best choice: Dwyer Series 1213-15 >...

  • Page 17: Sequence Of Operations (Modulating)

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Sequence of operations (Modulating) ❖ Electrical supply EDGE, North America, gas fired ovens operate on 120VAC/60Hz, single phase power. The standard power configuration is a 3-wire supply: •...

  • Page 18: Iheat Is Active, Begins System Test

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 ❖ iHeat is Active, begins system test ✓ iHeat spins up the induction blower and verifies TACH feedback (absence of TACH results in brief Blower full ON state and a failed verification (not within ±10% of expected TACH feedback) ✓...

  • Page 19: System Setup (Modulating)

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 System setup (Modulating) ❖ Orifice The orifice meters the gas flow to the burner. The oven will be shipped from the factory with the correct orifice size for the specific oven model and gas type. When converting between gas types, see Chapter 6, Gas conversion, in this manual.

  • Page 20: Modulating Gas Valve

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 A calibration failure will result in the BLOWER LED flashing. A successful calibration is indicated by continuous illumination of the 24V/CAL light. When the blower is calibrated, the following steps must be done to place the oven in the normal usage mode: •...

  • Page 21: High-Fire Setup

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Manifold pressure adjustments must account for the vacuum created by the main motor. Digital manometers are not recommended due to the drift of the transducers at the low pressures which are being measured.

  • Page 22: Low-Fire Setup

    • Return the oven to service. ❖ Circulation fan speed (VFD Adjustment) All EDGE G2 models, except the EDGE-1830, are equipped with a Variable Frequency Drive which can increase or decrease the speed of the circulation fan. Adjustment will affect the pressure of the impingement air within the oven and alter the baking characteristics.

  • Page 23: Gas Conversion (Modulating)

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Gas conversion (Modulating) Gas conversions are not covered under the warranty. However, to satisfy the warranty policy and maintain the active status of the warranty, the gas conversion must be performed in accordance with this document.

  • Page 24: Final Adjustments

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 ❖ Final adjustments Adjust the air shutter, iHeat DIP settings, and manifold pressure are required to complete the conversion. Make a note of the needed iHeat settings listed below:...

  • Page 25: Troubleshooting

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Troubleshooting ❖ Basics First 1) Measure the LINE voltage being supplied to the oven. 2) Measure the 24VAC coming from the transformer. 3) Measure the 120VAC going to the transformer.

  • Page 26: Iheat System

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Symptom Possible cause Possible correction High Limit has activated. Manifold, Pressure Check gas valve pressures. (See Chapter 5, (Temp exceeds 650°F/ adjustment is incorrect. System setup). Cycle power to clear the 343°C)

  • Page 27: Model Configuration

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 ➢ Model configuration The iHeat module employees a set of 8 DIP switches to configure and calibrate the system. It is important to turn off the power to the burner circuit (Power Icon) prior to changing the position of these DIP switches.

  • Page 28: G2 Control System Messages

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 ❖ G2 Control System Messages The EDGE oven has sophisticated diagnostic and error logging ability which can store about 2 weeks of operation data. For the most effective and complete diagnostics of the system, review the “Advanced Operation”...
  • Page 29 EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Lost communication MC1 Comm "MC1 Comm" "System Fault" Main MC has a fault with MC Lost communication Secondary MC has a MC2 Comm "MC2 Comm" "System Fault"...
  • Page 30 EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Conveyor System is "Belt High "Conveyor Conveyor motor tach Belt High Speed running 30 seconds problem Speed" System Fault" fast Conveyor System is "Belt Low "Conveyor...
  • Page 31 EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Induction Blower Motor has either failed to start or has iHeat detects the stopped during low Inactive Blower "iHeat - Inactive "Burner Blower induction motor has speed operation.

  • Page 32: Troubleshooting Flowcharts

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 ❖ Troubleshooting flowcharts ➢ Ignition Module, Diagnostic LEDs Original Service Manual Rev 1.6, January 2021...

  • Page 33: Iheat Diagnostic Leds

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 ➢ iHeat Diagnostic LEDs Original Service Manual Rev 1.6, January 2021...

  • Page 34: Control System, Diagnostic Messages (1 Of 2)

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 ➢ Control System, Diagnostic Messages (1 of 2) Original Service Manual Rev 1.6, January 2021...

  • Page 35: Control System, Diagnostic Messages (2 Of 2)

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 ➢ Control System, Diagnostic Messages (2 of 2) Original Service Manual Rev 1.6, January 2021...

  • Page 36: Part Failure Verification

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Part failure verification All attempts have been made to provide solid information and techniques to verify that a suspect part has in fact failed. We are committed to providing the absolute best possible service to our customers throughout the life of their product.

  • Page 37: Cooling Fan

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 present. Measure VAC from TACH GND to TACH SIG, more than 1VAC should be present. If the TACH 5V and SIG measurements are not correct, replace the iHeat. *Although the SIG is a 50% duty-cycle signal, measurement of Hz by multimeter is difficult due to induced Line noise.

  • Page 38: Modulating Valve

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 1) Measure the resistance across terminal pins 1 and 4 (the outside pins). Resistance should be between 43 and 58 Ohm. 2) Measure the resistance across terminal pins 1 and 2. Resistance should be between 30 and 38 Ohms.

  • Page 39: Main Valve Rectifying Cable

    Is there enough Inlet pressure (there may be a 1~2 inW.C. drop across the valve)? Review the setup procedure in Chapter 5, but most important CALL EDGE for assistance. If High pressure will adjust, but Low will not; the valve may be damaged.

  • Page 40: Ignition Electrodes / Flame Rod

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 *As of 7/2019, ventilating slots were removed from the Optical Detector mounting bracket. These slots may introduce additional air across the detector, increasing the cleaning frequency. Please cover these slots with Aluminum duct tape when possible.

  • Page 41: Transformer

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 • Turn the oven off. • Move the iHeat DIP 8 OFF, return the previously noted iHeat DIP to ON. If you failed to make a note: (See Chapter 6, Final adjustments for DIP settings.) •...

  • Page 42: Main Fan, Motor (3Ph, 3/4Hp)

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 phases, the frequency drive is functioning. Use chassis GND as a neutral reference point for this measurement. If the Lenze FD is not powering up, verify 120VAC is present across the L1 and N terminals.

  • Page 43: Wiring Diagram

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Wiring Diagram Original Service Manual Rev 1.6, January 2021...
  • Page 44 EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Original Service Manual Rev 1.6, January 2021...

  • Page 45: Type-J Thermocouple Chart

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Type-J thermocouple chart Formula: (Actual Temp)mV = (Ambient Temp + 10)mV + (Measured)mV (Measured)mV = Measured value of thermocouple with oven at stable temperature. (Ambient Temp)°F = Ambient temp of control PCB (back of control cabinet door).

  • Page 46: Thermocouple Worksheet

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 ❖ Thermocouple Worksheet °F Ambient Temperature mVDC °F Displayed Temperature - 10 = (M) Measured Thermocouple mVDC mVDC + (M) mVDC (ACTUAL) mVDC *Convert using chart Deviation °F - (D)

  • Page 47: Part List

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Part List Part No. Description 135001 Switch Assembly (3pc) 135001.1 Single switch contact block 135002 Fuse Holder 135003 Fuse 3 Amp. 135004 Fuse 10 Amp. 135008...

  • Page 48: Revision History

    EDGE-1830 EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Revision history 09-24-2018 Pre-Release. 05-09-2019 Content revision, MC25_UI29 Firmware 07-17-2019 Content revision, addition of troubleshoot guides 08-05-2019 Improved Troubleshooting guide layout; corrected TC chart; added System...

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Edge-2440Edge-3240Edge-2460Edge-3260Edge-3860Edge-4460 ... Show all

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