Edge -1830 Original Installation & Operating Manual
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Edge -1830 Original Installation & Operating Manual

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EDGE-1830, EDGE-2440, EDGE-3240, EDGE-2460
EDGE-3260, EDGE-3860, EDGE-4460, EDGE-3270
ORIGINAL INSTALLATION &
OPERATING MANUAL (G2)
FOR EXPORT DESTINATIONS: AT, BE, CH, CY, CZ,
DE, DK, EE, ES, FI, FR, GB, GR, HU, IE, IT, LT,
LU, LV, NL, NO, PL, PT, RO, SE, SI, SK, TR
RETAIN THIS MANUAL FOR FUTURE REFERENCE
TO BE SERVICED BY AUTHORIZED PERSONS ONLY
MF&B RESTAURANT SYSTEMS, INC.
133 ICMI ROAD, DUNBAR, PA 15431, USA
1-888-480-EDGE
T: +00 (1) 724.628.3050
F: +00 (1) 724.626.0247
WWW.EDGEOVENS.COM
Revision 1.0, July 2019
Original Instruction Manual
CD-941-450-1

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  • Page 1 EDGE-1830, EDGE-2440, EDGE-3240, EDGE-2460 EDGE-3260, EDGE-3860, EDGE-4460, EDGE-3270 ORIGINAL INSTALLATION & OPERATING MANUAL (G2) FOR EXPORT DESTINATIONS: AT, BE, CH, CY, CZ, DE, DK, EE, ES, FI, FR, GB, GR, HU, IE, IT, LT, LU, LV, NL, NO, PL, PT, RO, SE, SI, SK, TR...
  • Page 2 EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual SAFETY INFORMATION The purchaser of this gas appliance has the responsibility to post in a prominent location instruction to be followed in the event the user smells gas.
  • Page 3 EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual IMPORTANT • Retain all shipping materials until you are certain that the oven has not been damaged (either externally or internally) during shipment. Thoroughly inspect the oven on receipt for both external and internal damage.

  • Page 4: Table Of Contents

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual Table of Contents Section Page OVEN COMPONENTS AND OPERATION ____________________________________________ 3 COMPONENTS ____________________________________________________________________ 3 INSTALLATION INSTRUCTIONS ___________________________________________________ 5 TOOLS & EQUIPMENT REQUIRED _____________________________________________________ 6...
  • Page 5 EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual Basic Operation __________________________________________________________________ 29 Advanced Operation ______________________________________________________________ 30 OVEN VENTILATION __________________________________________________________ 34 Ventilation Recommendations ______________________________________________________ 34 EDGE Control System, Error Codes _______________________________________________ 35...

  • Page 6: Oven Components And Operation

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual OVEN COMPONENTS AND OPERATION COMPONENTS 1. Control Can Assembly: Houses the operating controls for the oven and the natural gas control devices and burner.
  • Page 7 EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual Original Instruction Manual Rev 1.0, July 2019...

  • Page 8: Installation Instructions

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual INSTALLATION INSTRUCTIONS IMPORTANT REQUIREMENTS Oven installation must comply with local codes or, if local codes do not exist, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 OR Natural Gas Installation Code, CAN/CGA-B149.1, or...

  • Page 9: Tools & Equipment Required

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual TOOLS & EQUIPMENT REQUIRED LIFTING SYSTEM (2) EDGE Lifting Jacks, PN: IE-9001, Genie Lift or similar lifting system (2) EDGE Lifting Plates, PN: IE-9100-xx (Inquire when placing order) (1) EDGE installation cart, PN: IE-9201, 4-wheel cart, pallet jack, or similar.

  • Page 10: Stacking The Ovens

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual (1) 10ft, SCH40 steel pipe, 3” O.D. or 2.5” I.D. (Sourced locally) (2) Clamps or locking pliers, when not using EDGE Lifting Jacks IE-9001.
  • Page 11 8. Position lifting jacks at equal height on each side of the pipe. 9. If using other than EDGE lifting jacks, use locking pliers to prevent the pipe from rotating off the jacks. 10. Lift the oven at a steady rate and equal height on both sides using the jacks. Control the oven during the lift to prevent unexpected rotation.

  • Page 12: Windows

    19. Align the back edge and corners of the oven and the stack, then begin lowering the oven. USE CARE, to avoid pinched body parts and always maintain control of the lift throughout the process.

  • Page 13: Conveyor Installation

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual 5. At this time, it is good practice to verify the finger pattern in the oven you received is the pattern suggested for your product and which is detailed on your Sales Order.
  • Page 14 EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual 7. When the conveyor is sufficiently started into the oven, shift manpower locations to the short sides of the belt. One person will feed the tilted belt in the oven, while the other receives the belt. Again, communication is key during this process for safety.

  • Page 15: Note Regarding Split-Belt Chain Installation

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual Conveyor Shaft: Offset Sprockets: Setscrew on Flat and Round Each Conveyor Drive Sprocket is flush with the end of the Conveyor Shaft.

  • Page 16: Standard Accessories

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual STANDARD ACCESSORIES The standard accessories supplied with your new oven(s) may include: Heat Shields (For stacked ovens) Chain Guards Perforated Crumb Pans (For middle or top ovens)

  • Page 17: Crumb Pans

    Columnating panels are used within the oven finger housing. For additional information, please see the section “FINGER ASSEMBLIES”. FINGER ASSEMBLIES 1. All EDGE ovens are shipped with a total of eight (8) finger assemblies per oven. Each finger assembly consists of three (3) parts: A) Finger Housing...
  • Page 18 EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual 2. The finger pattern of the oven determines the baking characteristics. Once the finger pattern is known, mark the decal on the control cabinet. All bottom fingers are fully open, using #10 Columnating panels.
  • Page 19 EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual Original Instruction Manual Rev 1.0, July 2019...

  • Page 20: Final Connections

    (2) The restraining device must be attached to the mounting eye located on the left side of the oven base assembly. All EDGE ovens are equipped with casters, and a restraint cable must be installed to limit movement of the oven without straining the gas or electrical connections. One end of the restraint cable is anchored to the wall, and the other end is anchored to the mounting eye located on the left side of the oven base assembly.

  • Page 21: Decommissioning And Disposal

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual DECOMMISSIONING AND DISPOSAL In the event of disposal and decommissioning, please recycle. This process may include disassemble of the control canister and housed control assemblies. Please consult your local governing bodies for information related to laws, statutes, ordinances, and/or guidelines which may regulate this activity.

  • Page 22: Edge-1830-Cutsheet

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual EDGE-1830-CUTSHEET Original Instruction Manual Rev 1.0, July 2019...

  • Page 23: Edge-2440-Cutsheet

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual EDGE-2440-CUTSHEET Original Instruction Manual Rev 1.0, July 2019...

  • Page 24: Edge-3240-Cutsheet

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual EDGE-3240-CUTSHEET Original Instruction Manual Rev 1.0, July 2019...

  • Page 25: Edge-2460-Cutsheet

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual EDGE-2460-CUTSHEET Original Instruction Manual Rev 1.0, July 2019...

  • Page 26: Edge-3260-Cutsheet

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual EDGE-3260-CUTSHEET Original Instruction Manual Rev 1.0, July 2019...

  • Page 27: Edge-3860-Cutsheet

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual EDGE-3860-CUTSHEET Original Instruction Manual Rev 1.0, July 2019...

  • Page 28: Edge-4460-Cutsheet

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual EDGE-4460-CUTSHEET Original Instruction Manual Rev 1.0, July 2019...

  • Page 29: Edge-3270-Cutsheet

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual EDGE-3270-CUTSHEET Original Instruction Manual Rev 1.0, July 2019...

  • Page 30: Specifications

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual SPECIFICATIONS Country Supply Pressure Category AT, CH, CY, CZ, DK, EE, ES, FI, FR, GB, GR, HU, IE, IT, LT, LU, LV, NO, PT, RO, SE, SI,...

  • Page 31: Oven Start-Up

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual OVEN START-UP 1. Turn the MAIN POWER switch to ON. 2. Touch and hold the POWER Icon for three (3) seconds.

  • Page 32: Oven Operation

    Basic Operation Control Use and Cleaning: The EDGE G2 display is a “touch” screen. Do not strike or impact the screen with hard objects. Clean with a lightly dampened cloth, do not directly spray the display with cleaning solutions or water.

  • Page 33: Advanced Operation

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual Operation basics: Basic oven operation is adjustment of bake Temperature adjustment, bake time adjustment, and main Fan Speed (Hz). While in MANUAL recipe mode (see Advanced Operation for instructions to Change Recipe), touch the temperature, the adjustment screen will appear.
  • Page 34 EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual Change a Recipe: - Selecting the recipe (see Change Recipe). - Touch and hold the recipe namespace on the display until a PIN entry screen appears.
  • Page 35 EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual TIME: - Use the UP/DOWN arrows to change the time value (03:00 – 30:00). - When the temperature is correct, touch the CHECK to accept or X to cancel without storing.
  • Page 36 EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual SOFTWARE UPDATE: -*Updates are available from https://edgeovens.com/support - Follow the ‘Firmware Update Instructions’ which are also available for download. RECIPE DOWNLOAD: -*This feature will save the recipes stored within the control system on a USB Thumb drive.

  • Page 37: Oven Ventilation

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual OVEN VENTILATION IMPORTANT This oven must be installed under a ventilation hood. The ventilation hood must be installed in accordance with the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96.

  • Page 38: Edge Control System, Error Codes

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual EDGE Control System, Error Codes Error Name Display Line 1 Display Line 2 Error Trigger Possible Cause Thermocouple connector is Thermocouple is Temp Probe "Temp Probe"...
  • Page 39 EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual Lost iHeat connection iHeat Comm "iHEAT Comm" "iHEAT Fault" communication loose or iHeat is with iHeat not powered VFD connection loose or VFD is...
  • Page 40 EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual commissioned correctly Circulation fan is not turning, there is a break in the Voltage not air tube system, Circulation Fan "Circulation Fan"...
  • Page 41 EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual Oven fan filter is blocked, ventilation is Cabinet poor, hood is not "System Temp "Clean/Replace System Temp High temperature is drawing enough, Protect"...

  • Page 42: Preventative Maintenance

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual PREVENTATIVE MAINTENANCE NOTICE MF&B Restaurant Systems, Inc. assumes NO responsibility or liability for equipment damage, property damage, bodily injury, or incident claims related to the application of Preventative Maintenance.
  • Page 43 EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual OVEN CLEANING, INTERIOR Frequency: The interior of the equipment should be cleaned as needed or on a bi-annual schedule, while in a COOL state and fully disconnected from AC and gas supply.
  • Page 44 MAINTENANCE, BURNER CLEANING Frequency: The EDGE Conveyor Oven is a gas burning appliance. Much like a furnace system, maintenance is periodically required to ensure continued, reliable operation. The burner system must be inspected and maintained annually. Method: This process should be completed by a service technician.

  • Page 45: Maintenance Part List

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual MAINTENANCE PART LIST Original Instruction Manual Rev 1.0, July 2019...
  • Page 46 EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual IMPORTANT Ensure that each finger assembly is reinstalled into the same location they were removed from to avoid altering the baking characteristics of your oven.

  • Page 47: Edge Oven Warranty Policy & Procedure

    The Authorized Europe Distributor will repair the EDGE oven(s) during the warranty period. This warranty is not implied to be transferable unless prior written consent is obtained from the Authorized Europe Distributor. Products not purchased from an Authorized Europe Distributor will not be covered and have no warranty.

  • Page 48: Company Information

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual COMPANY INFORMATION MF&B Restaurant Systems, Inc. 133 ICMI Road Dunbar, PA 15431, USA +00 (1) 724.628.6482 (telephone) +00 (1) 724.626.0247 (fax) sales@edgeovens.com...

  • Page 49: Ce Declaration

    EDGE-1830 / EDGE-2440 / EDGE-3240 / EDGE-2460 / EDGE-3260 / EDGE-3860 / EDGE-4460 / EDGE-3270 Installation and Operating Manual CE DECLARATION Original Instruction Manual Rev 1.0, July 2019...

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