Westinghouse Premium WBCMC 500 Series Installation, Start-Up, Maintenance, Parts, Warranty page 54

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FLAP CLOSED F15
FLAP OPEN F16
CONDENSATE FULL F20
PUMP OFF
Screen
PROGRAM ERROR F31
PUMP OFF
CONTROL PROGRAMED PP
OUTDOOR SENSOR FOU
PUMP ON 1:45P
The following blocking codes will block operation until the control determines the situation safe for boiler operation.
FLUE TEMP HIGH E07
PUMP OFF TIME
COMMON FLUE BLOCK
E16
whl-445 Rev. 000 Rel. 014 Date 7.21.20
Flapper valve physically stuck closed.
Flapper valve physically stuck open.
The condensate trap is full. This is a serious
safety issue as indicated by the illuminated
red light and the word LOCKOUT flashing on
the display. The boiler will not restart until a
technician determines and repairs the cause
and pushes RESET on the display. During
this lockout fault, the pump will be off.
Description
There was an error while programming the
control and the memory is corrupt. The
boiler control will not function in this state
and the pump will be off as indicated on
the bottom line. This error only occurs if a
technician is programming the control and
the programming function fails. The only
way to recover from this error is to reprogram
the control. If this error occurs at any time
other than when a technician is servicing
the boiler, the control has failed and must be
replaced by a qualified technician.
The control has been programmed by a
technician or the factory. After programming,
the control is left in a locked out mode.
There is an issue with the outdoor sensor. It
is shorted, damaged, or disconnected from
the boiler.
E07 indicates the flue sensor temperature
o
is excessive and above 210 F. When E07 is
displayed the boiler will not respond to a
demand for heat. When the flue temperature
o
decreases below 194 F, the display will
return to normal and allow the boiler to
respond to a heat demand. The bottom line
indicates the status of the pump. The pump
will remain off when this error is displayed.
Common flue blocking or flapper valve
feedback failure.
1. Check flue system for obstructions.
2. Check proper communication between boilers.
3. Check operation of flapper valve.
4. Check wiring between valve and controller.
5. Replace valve-flapper.
1. Check flue system for obstructions.
2. Check proper communication between boilers.
3. Check operation of flapper valve.
4. Check wiring between valve and controller.
5. Replace valve-flapper.
1. Check condensate lines for obstructions.
2. Check float switch in condensate reservoir.
3. Check wiring from condensate reservoir to 926 control
and repair as necessary.
Possible Remedy
The control must be reprogrammed. If programming
does not solve the problem, the control must be replaced.
Press RESET for at least 1 second to use the control.
1. Check outdoor sensor connections and wiring. Ensure
the sensor and wiring are intact and that the sensor is
connected to the boiler.
2. Check the outdoor sensor resistance with an ohmmeter.
See Table 29 for correct outdoor sensor resistance.
3. Replace the outdoor sensor.
Check the flue for obstructions and any sign of damage,
especially signs of excessive heat. Repair as necessary.
Run the boiler and check the flue temperature with an
external thermometer. If the flue temperature on the
thermometer does not agree with the flue temperature
displayed in the status menu, inspect the wiring to
the flue temperature sensor in the boiler and repair as
necessary. If the wiring is intact replace the flue sensor. If
the flue temperature is excessive on the status menu and
the test thermometer reads the same, check and adjust
combustion controls on the boiler. If the problem persists,
inspect the target wall in the combustion chamber and
replace it if cracked or damaged.
1. Ensure boiler is properly programmed.
2. Check flue system for obstructions.
3. Check proper communication between boilers.
4. Check operation of flapper valve.
5. Check wiring between valve and controller.
6. Replace valve-flapper.