Carrier FX4D 019 Installation Instructions Manual

Carrier FX4D 019 Installation Instructions Manual

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FX4D
NOTE: Read the entire instruction manual before starting the
installation.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS
INTRODUCTION
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HEATER PACKAGES
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SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory- -authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing
and work gloves. Have a fire extinguisher available. Read these
instructions thoroughly and follow all warnings or cautions
included in literature and attached to the unit. Consult local
building codes and the current editions of the National Electrical
Code (NEC) NFPA 70.
In Canada, refer to the current editions of the Canadian Electrical
Code CSA C22.1.
Recognize safety information. This is the safety- -alert symbol
When you see this symbol on the unit and in instruction manuals,
be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and
CAUTION. These words are used with the safety- -alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which may result in minor personal
Installation Instructions
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DIRECT EXPANSION FAN COIL UNITS
FOR PURON® REFRIGERANT
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.
!
1
ELECTRICAL OPERATION HAZARD
1
Failure to follow this warning could result in personal injury
1
or death.
1
Before installing or servicing unit, always turn off all power to
2
unit. There may be more than 1 disconnect switch. Turn off
accessory heater power if applicable. Lock out and tag switch
2
with a suitable warning label.
4
4
7
!
7
8
CUT HAZARD
9
Failure to follow this caution may result in personal injury.
9
Sheet metal parts may have sharp edges or burrs. Use care and
wear appropriate protective clothing and gloves when
10
handling parts.
10
11
12
Model FX4D is designed for flexibility and can be used for
upflow, horizontal, or downflow (kit required) and manufactured
and mobile home applications. These units are designed to meet
the low air leak requirements currently in effect. Because of this,
the units need special attention in the condensate pan and drain
connection area and when brazing tubing. These units are designed
specifically for Puronr refrigerant and must be used only with
Puronr refrigerant air conditioners and heat pumps as shipped.
These units are available for systems of 18,000 through 60,000
Btuh nominal cooling capacity. Factory- -authorized, field- -installed
electric heater packages are available in sizes 5 through 30kW. See
Product Data literature for available accessory kits.
HEATER PACKAGES
This unit may or may not be equipped with an electric heater
package. For units not equipped with factory- -installed heat, a
factory- -approved, field- -installed, UL listed heater package is
available from your equipment supplier. See unit rating plate for a
list of factory- -approved heaters. Heaters that are not factory
.
approved could cause damage which would not be covered under
the equipment warranty. If fan coil contains a factory- -installed
heater package, minimum circuit ampacity (MCA) and maximum
fuse/breaker may be different than units with a same size
field- -installed accessory heater. The difference is not an error and
is due to calculation diferences per UL guidelines.
SIZES 019 TO 061
WARNING
CAUTION
INTRODUCTION

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Summary of Contents for Carrier FX4D 019

  • Page 1: Table Of Contents

    DIRECT EXPANSION FAN COIL UNITS FX4D FOR PURON® REFRIGERANT SIZES 019 TO 061 Installation Instructions NOTE: Read the entire instruction manual before starting the injury or product and property damage. NOTE is used to highlight installation. suggestions which will result in enhanced installation, reliability, or operation.
  • Page 2: Installation

    INSTALLATION CAUTION Step 1 — Check Equipment Unpack unit and move to final location. Remove carton taking care UNIT OR PROPERTY DAMAGE HAZARD not to damage unit. Inspect equipment for damage prior to Failure to follow this caution may result in product or property installation.
  • Page 3 6. Make sure the pan cap in the fitting door is properly seated on the fitting door to retain the low air leak rating of the COIL unit. FA CT OR Y SHIPPED BRACKET HORIZONTAL LEFT APPLICATION 7. Add gaskets from kit KFAHD per kit instructions. COI L SUPPORT RAIL...
  • Page 4: Step 3 - Air Ducts

    b. If fan coil is against wall, secure fan coil to wall stud DRAIN PAN DRAIN PAN SUPPORT BRACKET SUPPORT BRACKET using 1/8- -in (3 mm) thick right- -angle brackets. Attach brackets to fan coil using no. 10 self- -tapping screws and to wall stud using 5/16- -in.
  • Page 5 CAUTION FAN COIL THERMOSTAT PROPERTY DAMAGE HAZARD Failure to follow this caution may result in product or property damage. If a disconnect switch is to be mounted on unit, select a location where drill or fastener will not contact electrical or AIR COND.
  • Page 6 FAN COIL THERMOSTAT HEAT PUMP HEAT PUMP THERMOSTAT (CONTROL) FAN COIL (CONTROL) ODTS ODTS A09388 A09386 Fig. 14 - - Wiring Layout Heat Pump Unit Fig. 12 - - Wiring Layout Heat Pump Unit (Cooling and 2- -Stage Heat for Manufactured Housing) (Cooling and 2- -Stage Heat with 1 Outdoor Thermostat) FAN COIL HEAT PUMP...
  • Page 7: Step 5 - Refrigerant Tubing Connection And Evacuation

    When 2 stages are desired, cut W3 at the W2 wire nut, strip and reconnect per the thermostat kit instruction. (See Fig. 12.) When 3 stages are desired, cut the W2 wire nut off and discard. Strip W2, W3, and E and reconnect per thermostat kit instructions. (See Fig. 13.) NOTE: When 3 stages are used or anytime the E terminal is not tied to W2, the emergency heat relay, part of outdoor kit Part No.
  • Page 8: Step 7 - Condensate Drains

    CAUTION PRODUCT OPERATION HAZARD Failure to follow this caution may result in improper product operation. FILTER ACCESS PANEL If using a TXV in conjunction with a single- -phase SECONDARY DRAIN WITH reciprocating compressor, a compressor start capacitor and APPROPRIATE TRAP REQUIRED (USE FACTORY KIT OR relay are required.
  • Page 9: Step 8 - Accessories

    Step 8 — Accessories Step 9 — Sequence of Operation A. Humidifier A. Continuous Fan Connect humidifier and humidistat to fan coil unit as shown in Fig. Thermostat closes R to G. G energizes fan relay on PCB which 20 and Fig. 21. The cooling lockout relay is optional. completes circuit to indoor blower motor.
  • Page 10: Airflow Performance Tables

    EXTERNAL STATIC (in. wc) MODEL & SIZE BLOWER SPEED 0.10 0.20 0.30 0.40 0.50 0.60 Tap 5 Tap 4 Tap 3 FX4D 019 Tap 2 Tap 1 Tap 5 Tap 4 Tap 3 FX4D 025 Tap 2 Tap 1 Tap 5 1189 1151...
  • Page 11 AIRFLOW PERFORMANCE TABLES (cont.) Table 3 – Factory- -Installed Filter Static Pressure Drop (in. wc) FX SIZE 1000 1200 1400 1600 1800 2000 0.020 0.044 0.075 025 --- 031 0.022 0.048 0.072 0.100 037--- 049 0.051 0.070 0.092 0.120 0.152 0.086 0.105 0.130...
  • Page 12: Puronr (R- -410A) Quick Reference Guide

    PURONR (R- -410A) QUICK REFERENCE GUIDE Puron refrigerant operates at 50- -70 percent higher pressures than R- -22. Be sure that servicing equipment and replacement components are designed to operate with Puron refrigerant. Puron refrigerant cylinders are rose colored. Recovery cylinder service pressure rating must be 400 psig, DOT 4BA400 or DOT BW400. Puron refrigerant systems should be charged with liquid refrigerant.

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