Refrigerant Piping Work - Daikin FDXS35F2VEB Installation Manual

REFRIGERANT PIPING WORK

3) After the work is finished, make sure to check that there is no
gas leak.
4) After checking for gas leaks, be sure to insulate the pipe connections.
• Insulate using the insulation for fitting included with the liquid and gas pipes. Besides, make sure the insulation for fitting
on the liquid and gas piping has its seams facing up.
(Tighten both edges with clamp.)
• For the gas piping, wrap the medium sealing pad over the insulation for fitting (flare nut part).
Gas Piping Insulation Procedure
Insulation for fitting
Piping insulation
(accessory)
material (main unit)
Flare nut connection
Attach to base
Turn seams up
Main unit
Clamp
Piping insulation material
(accessory)
(Field supplied)
Caution
Be sure to insulate any field piping all the way to the piping connection inside the unit. Any exposed piping may cause
condensation or burns if touched.
Cautions on Pipe Handling
• Protect the open end of the pipe against dust and moisture.
(Tighten both edges with clamp.)
• All pipe bends should be as gentle as possible. Use a pipe bender for
bending.
(Bending radius should be 30 to 40mm or larger.)
Selection of Copper and Heat Insulation materials
When using commercial copper pipes and fittings, observe the following:
• Insulation material: Polyethylene foam
Heat transfer rate: 0.041 to 0.052W/mK (0.035 to 0.045kcal/mh°C)
Refrigerant gas pipe's surface temperature reaches 110°C max.
Choose heat insulation materials that will withstand this temperature.
• Be sure to insulate both the gas and liquid piping and to provide insulation dimensions as below.
Gas side
25/35 class
O.D. 9.5mm
Also, when subject to high humidity, heat insulation of the refrigerant
piping (the unit piping and branch piping) must be further reinforced.
Reinforce the insulation when installing the unit near bathrooms,
kitchens, and other similar locations.
Refer to the following:
• 30°C, more than 75% RH: 20mm minimum in thickness
If the insulation is not sufficient, condensation may form on the surface
of the insulation.
• Use separate thermal insulation pipes for gas and liquid refrigerant pipes.
7
Measure the length of the gas
pipe as you will have to cover it
with the sealing tape.
Small sealing pad
(accessory)
Main unit
Wrap the sealing
tape around the
gas pipe.
Liquid side
50/60 class
O.D. 12.7mm O.D. 6.4mm
Thickness 0.8mm
Coat here with refrigeration
machine oil
Liquid Piping Insulation Procedure
Piping insulation
material (main unit)
Liquid pipe Attach to base
Gas pipe
Main unit
Clamp (accessory)
Rain
Gas pipe thermal insulation
25/35 class
I.D. 12-15mm
Thickness 10mm minimum
Spanner
Piping union
Insulation for fitting
(accessory)
Flare nut connection
Turn seams up
Piping insulation material
(Field supplied)
Be sure to
place a cap.
If no flare cap is
available, cover
the flare mouth
with tape to keep
dirt or water out.
Liquid pipe
thermal insulation
50/60 class
I.D. 14-16mm I.D. 8-10mm
Inter-unit wiring
Gas pipe
Gas pipe insulation
Liquid pipe insulation
Finishing tape
Drain hose
Torque wrench
Flare nut
Wall
Liquid pipe
English