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TYPE OF PROBLEM
Spray Pattern Variations
Motor Is Hot and Runs
Intermittently
Building Circuit Breaker
Opens As Soon As Spray-
er Switch Is Turned On.
Circuit breaker opens after
sprayer operates for 5 to
10 minutes.
Building circuit breaker
opens as soon as sprayer
is plugged into outlet and
sprayer is NOT turned on.
Unit will not run on gener-
ator but does run on AC
power
Intermediate Problem Solving
WHAT TO CHECK
If check is OK, go to next check
1. Spray tip worn beyond sprayer pressure capa-
bility.
2. Check transducer (29) for wear or damage.
3. Check pressure control (64) for smooth opera-
tion.
4. Check Low output section, page 16.
1. Determine if sprayer was operated at high pres-
sure with small tips, which causes excessive
heat build up.
2. Be sure ambient temperature where sprayer is
located is no more than 32
not located in direct sun.
3. Check motor.
1. Check all electrical wiring for damaged insula-
tion, and all terminals for loose fit or damage.
Also check wires between pressure control and
motor. See page 23.
2. Check for missing motor brush inspection plate
gasket (see page 19), bent terminal forks or
other metal to metal contact points which could
cause a short.
3. Check motor armature for shorts. Use an arma-
ture tester (growler) or perform motor test. See
page 19. Inspect windings for burns.
4. Check motor start board (47) by substituting
with a good board.
CAUTION: Do not perform this check until
motor armature is determined to be good. A
bad motor armature can burn out a good board.
1. Check 'Basic Problems – Electrical' on page
14.
1. Check ON/OFF switch (52). Be sure sprayer is
unplugged! Disconnect wires from switch.
Check switch with ohmmeter. The reading
should be infinity with ON/OFF switch OFF,
and zero with switch ON.
CAUTION: A short in motor circuit can damage
switch and or motor start board (47).
2. Check electrical supply with volt meter. Meter
should read 90–110 VAC.
Check the generator's peak voltage. This sprayer will
not run if the peak voltage is above 190V.
WHAT TO DO
When check is not OK, refer to this column
1. Replace spray tip.
NOTE: A smaller size tip will provide
longer life.
2. Replace transducer. See page 28.
3. Replace pressure control. See page 27.
1. Decrease pressure setting or increase tip
size.
2. Move sprayer to shaded, cooler area if
_
possible.
C and sprayer is
3. Replace motor. See page 23.
1. Repair or replace any damaged wiring or
terminals. Securely reconnect all wires.
2. Correct faulty conditions.
3. Replace motor. See page 23.
4. Replace board. See page 24.
1. Replace ON/OFF switch. See page 24.
2. If voltage is too high, do not operate
sprayer until corrected.
Use AC power or a different generator.
308753
17
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