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Graco D Series Instructions-Parts List Manual

5 gallon duo
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Instructions – Parts List
5 Gallon Duo Paint Sprayer
A portable one or two gun circulating supply package.
360 psi (25 bar) Maximum Working Pressure
180 psi (12 bar) Maximum Air Inlet Pressure
Part No. 205585, Series D
With Agitator
II 1/2 G T6
ITS03ATEX11251
Part No. 205584, Series A
Without Agitator
II 1/2 G T6
ITS03ATEX11251
Part No. 205595, Series E
Bare Pump Assembly
II 1/2 G T6
ITS03ATEX11227
Important Safety Instructions.
Read all warnings and instructions in
this manual. Save these instructions.
See page 2 for Table of Contents
Model 205585 Shown
306713N
02121B
0359

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Summary of Contents for Graco D Series

  • Page 1 Instructions – Parts List 5 Gallon Duo Paint Sprayer 306713N A portable one or two gun circulating supply package. 360 psi (25 bar) Maximum Working Pressure 180 psi (12 bar) Maximum Air Inlet Pressure Part No. 205585, Series D With Agitator II 1/2 G T6 ITS03ATEX11251 Part No.
  • Page 2 D This equipment is for professional use only. D Read all instruction manuals, tags, and labels before operating the equipment. D Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor. D Do not alter or modify this equipment.
  • Page 3 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. D Ground the equipment and the object being sprayed. Refer to Grounding on page 4. D If there is any static sparking or you feel an electric shock while using this equipment, stop spray- ing immediately.
  • Page 4 Setup NOTE: Reference numbers and letters in parentheses 1. Pump: use a ground wire and clamp. See Fig. 1. in the text refer to the callouts in the figures and the Loosen the grounding lug locknut (W) and washer parts drawing. (X).
  • Page 5 Install downstream from the purchased separately) pump air filter/regulator (G). NOTE: Always use Genuine Graco Parts and Acces- D Install additional air bleed valves (M) at each air sories, available from your Graco distributor. If you supply your own accessories, be sure they are ade- line drop, to isolate accessories for servicing.
  • Page 6 Setup Connect the Hoses and Gun 3. Connect an air supply hose (F) between the air filter/regulator (G) and the air inlet of the gun (L). NOTE: Be sure the hoses are properly sized and 4. Connect a fluid return line (B) between the fluid pressure-rated for your system.
  • Page 7 Setup For a One Gun, Direct Supply System Model 205585 Shown 1. Install a fluid pressure regulator (A) at the spray booth. See Fig. 2. 2. Install an air filter/regulator (G) and an air bleed valve (M) at the spray booth. 3.
  • Page 8 Operation Pressure Relief Procedure Packing Nut WARNING WARNING PRESSURIZED EQUIPMENT HAZARD To reduce the risk of serious injury whenever you The system pressure must be manually relieved to are instructed to relieve pressure, always follow the prevent the system from starting or spraying acci- Pressure Relief Procedure at left.
  • Page 9 Operation Prime the Pump (Direct Supply Systems) 9. Slowly open the pump air valve (4) until the pump starts. Use the air valve to control pump speed and fluid pressure. Always use the lowest pressure 1. See Figs. 2 and 5. Remove the spray nozzle from necessary to get the desired results.
  • Page 10 Operation Prime the Pump (Circulating Systems) 10. Open the pump air valve (4) until the pump runs at about 50 cycles per minute. Adjust the pump air 1. See Fig. 5. Remove the spray nozzle from the valve to maintain speed while closing the restrictor gun.
  • Page 11 Operation Model 205585 Shown Pump Air Valve 12 Pump Restrictor Valve Red-Handled Bleed-Type Master Air Valve Agitator W Agitator Needle Valve 12 N 02121 Fig. 5 306713...
  • Page 12 Operation Shutdown and Care of the Pump Flush with a fluid that is compatible with the fluid you are pumping and with the wetted parts in your system. Check with your fluid manufacturer or supplier for WARNING recommended flushing fluids and flushing frequency. To reduce the risk of serious injury whenever you CAUTION are instructed to relieve pressure, always follow the...
  • Page 13 Notes 306713...

  • Page 14: Troubleshooting

    Troubleshooting Problem Cause Solution Low fluid output. Fluid line, air line, or spray gun Check and clear. clogged. Clogged fluid regulator or manifold. Check and clear. Restricted main air supply. Check. Open bleed-type master air valves. Empty fluid supply container. Refill.
  • Page 15 Service Do not use a pliers on the air exhaust plate while tightening. WARNING Minimum 0.8 mm (0.032 in.) clearance between washer (37) and piston shaft shoulder. To reduce the risk of injury from trapped air pres- sure when servicing the air motor, always remove air cap (11) from air cylinder (47) before removing air cylinder from base (68).
  • Page 16 Service Displacement Pump Throat Packings 1. To remove the displacement pump, remove the lower locknut (39) from the return tube (64). Dis- Intake Valve connect the union (30) from the supply tube (62). 1. Unscrew the intake valve (109*) from the cylinder Remove the cotter pin (27) to free the upper end of (110*) and disassemble.
  • Page 17 Service See Fig. 7. See Detail A at left. See Detail B at left. Torque to 20–30 ft-lb (27–41 N Lips face up. Lips face down. Detail A: Pump Throat 113* *114 115* Detail B: Intake Valve and piston Valve *101 103* 103*...
  • Page 18 Parts Part No. 205585, Series D (includes items 1–99) Ref. Part No. Description Qty. 204534 HOOK, cover 204535 HANDLE, clamp 205595 2:1 STANDARD PUMP, Series E; See page 21 206755 CORD, wire; no. 8 screw size loops; 5–1/2” (138 mm) long 207351 BASE, pump mounting 100016...
  • Page 19 Parts Part No. 205584, Series A (includes items 1–89) Ref. Part No. Description Qty. 204534 HOOK, cover 204535 HANDLE, clamp 205595 2:1 STANDARD PUMP, Series E; See page 21 206755 CORD, wire; no. 8 screw size loops; 5–1/2” (138 mm) long 207351 BASE, pump mounting 100016...
  • Page 20 Parts Part No. 205595 Standard Pump, Series E (includes items 495) Part No. 203367 Displacement Pump, Series B (includes items 101–115) 113* 114* 115* 101* 103* 103* 102* 02128B 306713...
  • Page 21 Parts Part No. 205595 Standard Pump, Series E (includes items 4–95) Ref. Ref. Part No. Description Qty. Part No. Description Qty. 206264 AIR VALVE 161255 SHIELD, air motor Includes items 4a–f 161306 SEAT, valve 166529 .VALVE, needle 162485 NIPPLE, pipe; 3/8 npt x 3/8 npsm 166532 .NUT, packing 162989...
  • Page 22 Technical Data Category Data Maximum fluid working pressure 360 psi (25 bar) Maximum air input pressure 180 psi (12 bar) Ratio Pump cycles per gallon (3.8 liters) Fluid flow at 60 cycles per minute 1.25 gallons (4.7 liters) Air inlet size 1/4 npsm(f) Fluid outlet size 3/8 npsm(m)
  • Page 23 Dimensions Model 205585 Shown 02120 Pump Model Weight 205585 29 in. (737 mm) 13 in. (330 mm) 12.7 kg (28 lb) 205584 29 in. (737 mm) 13 in. (330 mm) 11.8 kg (26 lb) 306713...

  • Page 24: Graco Standard Warranty

    Graco warrants all equipment listed in this manual which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

205585205584A seriesE series205595