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READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER’S MANUAL YFM70GPAN/YFM70GPHN YFM70GPSN/YFM70GPZN WARNING This ATV should not be ridden by anyone under 16 years of age. LIT-11626-35-24 BLT-F8199-10...
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EBU37021 Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your...
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With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will provide you with a good basic understanding of the features and operation of this ATV.
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EBU17331 IMPORTANT MANUAL INFORMATION EBU17344 FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN- JURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential per- sonal injury hazards.
Front and rear shock absorbers ....5-25 SPECIFICATION LABELS ......2-1 Winch (equipped models) ......5-27 Trailer hitch ..........5-27 SAFETY INFORMATION ........3-1 Auxiliary DC jack........5-28 Yamaha Adventure Pro powered by DESCRIPTION..........4-1 ® Magellan (for USA) ....... 5-29 Left view............4-1 Right view............4-1...
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Throttle lever ..........6-5 WHAT TO DO IF........8-25 Tires ............6-5 Chassis fasteners........6-8 PERIODIC MAINTENANCE AND Instruments, lights and switches ....6-8 ADJUSTMENT ..........9-1 Owner’s Manuals........9-2 OPERATION ........... 7-1 Periodic maintenance chart: Emission Starting the engine........7-1 control system ..........
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U.S.A. 2020 AND LATER MODEL Checking the wheel hub bearings.....9-51 ATV LIMITED WARRANTY (for USA) ..12-4 Checking the stabilizer bushes ....9-51 YAMAHA EXTENDED SERVICE (Y.E.S.) Lubricating the rear knuckle pivots...9-51 (for USA) ..........12-6 Lubricating the steering shaft ....9-52 Battery............9-52...
EBU38860 VEHICLE IDENTIFICATION EBU26016 EBU26032 Vehicle identification number Identification numbers The vehicle identification number is stamped into Record the vehicle identification number, model the frame. This 17-digit number is used to identify label information and key identification number in your individual ATV. the spaces provided below.
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EBU26021 Key identification number The key identification number is stamped into the key. Record this number in the space provided and use it for reference when ordering a new key. 1. Model label Your specific model can be identified by checking the model type code found on the model label.
EBU17661 LOCATION OF THE WARNING AND SPECIFICATION LABELS 13 14...
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Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a re- placement label from your Yamaha dealer. Overloading this ATV or carrying cargo improperly can change handling, stability and braking performance and can lead to an accident.
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6 BLT3 / BLT6 WARNING WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN This unit contains high pressure nitrogen gas. CAUSE LOSS OF CONTROL. Mishandling can cause explosion. LOSS OF CONTROL CAN RESULT IN SEVERE Read owner's manual for instructions. INJURY OR DEATH. Do not incinerate, puncture or open.
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6 BLT9 / BLTC WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH. OPERATING TIRE PRESSURE: Set with tires cold • Recommended : FRONT : 5.0 psi, (35 kPa) Wait for the engine to return to normal idle speed REAR : 5.0 psi, (35 kPa)
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Certification of Compliance This ATV complies with applicable provisions of ANSI/SVIA 1-2017 and is subject to an approved ATV action plan submitted by YAMAHA and on file with the U.S. Consumer Product Safety Commission. YAMAHA MOTOR CORPORATION U.S.A. 6555 Katella Avenue, Cypress, California 90630-5101, U.S.A.
EBU17432 SAFETY INFORMATION SAFETY INFORMATION Never allow a child under age 16 to operate an EBU27236 ATV without adult supervision, and never allow AN ATV IS NOT A TOY AND CAN BE HAZARD- continued use of an ATV by a child if he or she OUS TO OPERATE.
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Always inspect your ATV each time you use it to Always follow proper procedures for climbing make sure it is in safe operating condition. Al- hills as described in this manual. Check the ter- ways follow the inspection and maintenance rain carefully before you start up any hill.
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Always use proper procedures if you stall or roll reduced stopping ability. Test your brakes after backwards when climbing a hill. To avoid stall- leaving water. If necessary, apply them several ing, use the proper gear range and maintain a times to let friction dry out the linings.
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In the event of an accident tention. If necessary, contact your riding party 1. If serious injuries are incurred, you may be or local authorities to let them know where safer staying next to your vehicle; it may you are and what has happened. shield you from oncoming riders.
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While you may find aftermarket products similar in of the operator and may limit control ability, design and quality to genuine Yamaha accesso- therefore, such accessories are not recom- ries, recognize that some aftermarket accessories mended.
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Do not run engine outdoors where engine EWB00073 WARNING exhaust can be drawn into a building through openings such as windows and doors. Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide, FOR MORE INFORMATION ABOUT ATV SAFE- a deadly gas.
EBU1772C INSTRUMENT AND CONTROL FUNCTIONS “ ” (off) EWB00012 WARNING All electrical systems are off. The key can be re- moved. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. EBU29913 Main switch 1. Main switch “...
EBU26699 EBU17992 Low-range indicator light “ ” Indicator lights and warning lights This indicator light comes on when the transmis- sion is in the low-range position. EBU17982 High-range indicator light “ ” This indicator light comes on when the transmis- sion is in the high-range position.
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When this occurs, the display will indicate The coolant temperature warning light can be an error code (see page 5-10). Have a Yamaha checked by turning the key to “ ” (on). The dealer check the self-diagnostic system.
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“ ” (on). If the Due to the synchronizing mechanism in the dif- warning light does not come on, have a Yamaha ferential gear case, the four-wheel drive icon dealer check the electrical circuit.
clock EBU38114 Multi-function display hour meter voltage display coolant temperature display fuel gauge brightness control mode error code display Speedometer The speedometer shows the vehicle’s traveling speed. The speedometer can be set to “MPH” or “km/h”.
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Odometer and tripmeters Push the “SELECT” button to switch between the odometer “ODO”, the tripmeters “TRIP A” and “TRIP B”, and the service tripmeter “ ” in the following order: ODO → TRIP A → TRIP B → → ODO To reset a tripmeter, set the display to the tripme- ter you want to reset, then push the “RESET”...
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Clock, hour meter, voltage display and coolant CLOCK → HOUR → VOLT → → CLOCK temperature display To set the clock 1. Set the display to the clock. 2. Push both the “SELECT” button and “RE- SET” button for 2 seconds. The hour digits will start flashing.
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The coolant temperature display can be set to circuit or the battery may be faulty. If this oc- “°C” or “°F”. To switch the temperature units, curs, have a Yamaha dealer check or repair the turn the key to “ ” (off), then while holding the vehicle.
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If the electrical circuit for the fuel gauge is not working correctly, all display segments will flash Fuel gauge repeatedly. Have a Yamaha dealer check the vehi- cle. Brightness control mode 1. Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank.
2. Use the “RESET” button to set the brightness If the display indicates an error code, note the level. code number and have a Yamaha dealer check 3. Push the “SELECT” button to confirm the se- the vehicle. lected brightness level and exit the brightness...
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EBU18102 Start switch “ ” Push this switch to crank the engine with the start- er. See the starting instructions on page 7-1 prior to starting the engine. LOCK EBU34123 Light switch “ /OFF” Set this switch to “ ” to turn on the left and right headlights (low beams) and the taillight.
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While the override switch is pushed, the segments indicate a malfunction in the electrical system. In of the speedometer digits will appear as shown in this case, take the ATV to a Yamaha dealer at the the figure. first opportunity.
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es with the riding speed. You may lose control handle differently. This could distract the oper- and have an accident if you cannot make a ator and increase the risk of losing control and sharp enough turn for the speed you are trav- of causing an accident.
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To access the “4WD/LOCK” switch, set the EWB00132 WARNING “2WD/4WD” switch to “4WD”, and then move the drive switch lock lever to the right. Always stop the ATV before changing from four-wheel drive to four-wheel-drive differen- tial gear lock or vice versa. ...
EWB00141 EBU18286 Throttle lever WARNING Always ride at a slow speed when the ATV is in differential gear lock, and allow extra time and distance for maneuvers. All wheels turn at the same speed when the dif- ferential gear is locked, so it takes more effort to turn the ATV.
the adjusting screw in direction (b). Do not EBU18325 Speed limiter turn the adjusting screw out more than 12 mm (0.47 in) or the throttle cable could be damaged. Always make sure the throttle lever free play is adjusted to 3.0–5.0 mm (0.12– 0.20 in).
The front brake lever is located on the right han- dlebar. To apply the front brake, pull the brake le- ver toward the handlebar grip. EBU18444 Brake pedal and rear brake lever 1. Rear brake lever The brake pedal is located on the right side of the ATV and the rear brake lever is located on the left handlebar.
EBU18614 EBU37980 Drive select lever Fuel tank cap 1. Drive select lever 1. Fuel tank cap The drive select lever is used to shift the transmis- Remove the fuel tank cap by turning it counter- sion into the low-range, high-range, neutral, re- clockwise.
of sparks, open flames, or other sources of 3. Wipe up any spilled fuel immediately. NOTICE: Immediately wipe off spilled fuel ignition such as the pilot lights of water heat- ers and clothes dryers. with a clean, dry, soft cloth, since fuel may 2.
ECB00071 Recommended fuel: NOTICE Regular unleaded gasoline (Gasohol [E10] Use only unleaded gasoline. The use of leaded acceptable) gasoline will cause severe damage to internal Fuel tank capacity: engine parts, such as the valves and piston 18 L (4.8 US gal, 4.0 Imp.gal) rings, as well as to the exhaust system.
To install the seat ECB00831 NOTICE Do not store metal or sharply edged objects, like tools, in the storage compartments. If they must be stored, wrap them in appropriate cushion material to prevent damaging the stor- age compartments. The front storage compartment is located at the front right side of the ATV.
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1. Front storage compartment 1. Center storage compartment lid The center storage compartment is located in front of the seat. To access the storage compart- ment, open the storage compartment lid. 1. Center storage compartment 5-22...
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The rear storage compartment is located under the taillight. To access the storage compartment, open the storage compartment lid by turning the storage compartment knob 1/4 turn counterclock- wise. 1. Rear storage compartment When storing any documents in the storage com- partments, be sure to wrap them in a plastic bag so that they will not get wet.
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A drain plug is fitted at the bottom of each storage compartment. If any water collects in a storage compartment, remove the drain plug, drain the water, and then install the drain plug. 1. Center storage compartment drain plug 1. Front storage compartment drain plug 1.
Uneven adjustment can cause poor handling A special wrench can be obtained at a Yamaha and loss of stability, which could lead to an ac- dealer to make this adjustment.
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Front spring preload setting: Minimum (soft): Standard: Maximum (hard): Rear spring preload setting: Minimum (soft): Standard: 1. Special wrench Maximum (hard): 5-26...
This ATV is equipped with a 5 cm (2 in) trailer hitch 3. Hook strap receiver. 4. Fairlead Trailer towing equipment can be obtained at a Yamaha dealer. (See page 7-6 for precaution in- EWB04350 formation.) WARNING To reduce the risk of injury or death, read and follow the Winch Owner’s Manual prior to use.
EBU19187 Auxiliary DC jack 1. Trailer hitch receiver 1. Auxiliary DC jack cap 2. Auxiliary DC jack Auxiliary DC jack system capacity: 10.0 A (120 W) (BLT3, BLT6, BLT9) 8.0 A (96 W) (BLTC) 5-28...
2. Turn the headlights off. This vehicle is equipped with a connector for a 3. Make sure the accessory is powered off. GPS and navigation display. See your Yamaha 4. Open the auxiliary DC jack cap. dealer or visit shopyamaha.com for details.
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EWB00012 WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 5-30...
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
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ITEM ROUTINE PAGE • Check operation. If soft or spongy, have Yamaha dealer bleed hy- draulic system. • Check brake pads for wear, and replace if necessary. Front brake 6-4, 9-43, 9-44, 9-46 • Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.
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ITEM ROUTINE PAGE • Confirm winch hook and rope are not dangling loose. Winch (equipped models) 5-27 • Confirm winch clutch is locked (positively engaged).
Make sure that the differential gear oil is at the should be a firm feeling when the brakes are ap- specified level. Add oil as necessary. (See page plied. If not, have a Yamaha dealer check the 9-27.) brake system.
[EWB02542] check the brake pads for wear. (See page 9-43.) EBU19762 Throttle lever Check the operation of the throttle lever. It must open smoothly and spring back to the idle position when released. Have a Yamaha dealer correct if necessary.
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This ATV is equipped with tubeless tires and tire air valves. After extensive tests, only the tires list- Aftermarket tires and rims ed below are approved for this model by Yamaha. The tires and rims that came with your ATV were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort.
EWB02552 WARNING Use of improper tires on this ATV may cause loss of control, increasing your risk of an acci- dent. EBU19841 Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened. EBU19851 Instruments, lights and switches Check that all instruments, lights and switches are working properly.
See the “Engine break-in” section on page 7-4 the ATV. If there is a control or function you do not prior to operating the engine for the first time. understand, ask your Yamaha dealer. EWB00632 WARNING To start the engine 1.
ECB03330 on. If the indicator light does not come on, NOTICE have a Yamaha dealer check the electrical Do not shift without coming to a complete stop circuit. and waiting for the engine to return to normal 3.
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reverse, make sure there are no people or ob- stacles behind you. When it is safe to proceed, go slowly. 1. Bring the ATV to a complete stop. 2. Apply the brake pedal. 3. Shift from neutral to reverse or from reverse to park and vice versa by moving the drive se- lect lever along the shift guide.
Vary the speed of the ATV regularly. Do not oper- should come on. If the indicator light does not ate it at one set throttle position. come on, have a Yamaha dealer check the elec- trical circuit. 120–240 km (75–150 mi) or 8–15 hours ...
Yamaha for use on your ATV. Many companies with no connection to Yamaha manufacture parts and accessories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket compa- nies produce. Therefore, Yamaha can neither en-...
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Yamaha or modifications not specifically bulky object attached to the handlebars which recommended by Yamaha, even if sold and in- could make steering difficult, an accessory that stalled by a Yamaha dealer. limits your ability to move around on the seat, or one that limits your view.
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Never exceed the weight limits shown. An over- Do not exceed the maximum tongue weight. loaded ATV can be unstable. You can measure tongue weight with a bath- room scale. Put the tongue of the loaded trailer MAXIMUM LOADING LIMIT on the scale with the tongue at hitch height.
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Avoid making sharp turns unless at very slow speeds. Avoid hills and rough terrain. Choose terrain carefully. Added weight affects the stability and handling of the ATV. EWB00012 WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Before you begin to ride, be complete the certified training course offered by sure you have read this Owner’s Manual com- Yamaha. They should then regularly practice the pletely and understand the operation of the con- skills learned in the course and the operating tech-...
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more information about the training course, con- tact an authorized ATV dealer or call 1-800-887- 2887. Riding your ATV requires skills acquired through practice over a period of time. Do not attempt to operate at maximum perfor- mance until you are totally familiar with the ATV’s handling and performance characteristics.
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This ATV is designed to carry the operator and cargo only – passengers prohibited. The long seat is to allow the operator to shift posi- tion as needed during operation. It is not for carry- ing passengers. WARNING! Never carry a passenger.
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Apparel Always wear the following to reduce risk of injury in an accident: Approved motorcycle helmet that fits properly Eye protection (goggles, helmet face shield, or protective eyewear) Over-the-ankle boots, gloves, long-sleeved shirt or jacket, and long pants An approved helmet and other personal protective equipment can reduce the severity of injuries in an accident.
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Do not operate after or while consuming alco- nance procedures and schedules described in the hol or drugs. Owner’s Manual. WARNING! Failure to inspect The operator’s performance capability is reduced the ATV before riding it or failure to maintain it by the influence of alcohol or drugs.
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Make sure the load does not interfere with your control or ability to see where you are going. Tie down cargo in the trailer securely. Make sure cargo in the trailer cannot move around. A shifting load can cause an accident. ...
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drive slowly (shift into first gear or low drive if avail- MAXIMUM LOADING LIMIT able on this model) whenever you are carrying ATV loading limit (total weight of cargo, rid- heavier loads or when towing a trailer. er, accessories, and tongue): 240.0 kg (530 lb) During operation Front carrier:...
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Avoid wheelies and jumping. WARNING! At- parts and accessories added to this ATV should tempting wheelies, jumps, and other stunts in- be genuine Yamaha or equivalent components creases the chance of an accident, including designed for use on this ATV and should be in- an overturn.
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Exhaust system To prevent burns, avoid touching the exhaust sys- tem. Park the ATV in a place where pedestrians or EWB01502 WARNING children are not likely to touch it. Dry grass or brush or other combustible ma- terial accumulated around the engine area could catch fire.
BE CAREFUL WHERE YOU RIDE WARNING! Never operate this ATV on any pub- This ATV is designed for off-road use only. lic street, road or highway, even a dirt or gravel WARNING! Paved surfaces may seriously af- one. You could collide with another vehicle. fect handling and control of the ATV, and may [EWB01032] cause the ATV to go out of control.
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Know the terrain where you ride. Ride cautiously in Do not operate on rough, slippery, or loose terrain unfamiliar areas. Stay alert for holes, rocks, or until you have learned and practiced the skills nec- roots in the terrain, and other hidden hazards essary to control the ATV on such terrain.
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with another vehicle if operating in off-road ar- eas where you cannot easily be seen. Mount a caution flag on the ATV to make you more vis- ible. Watch carefully for other vehicles. [EWB01062] Select a large, flat area off-road to become familiar with your ATV.
resulting in a loss of directional control. Avoid To achieve maximum traction while riding off- higher speeds until you are thoroughly familiar road, the two rear wheels turn together at the with the operation of your ATV. same speed. Therefore, unless the wheel on the When slowing down or stopping, release the inside of the turn is allowed to slip or lose some throttle and apply the brakes smoothly and evenly.
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Improper riding procedures such as abrupt throt- tle changes, excessive braking, incorrect body movements, or too much speed for the sharpness of the turn may cause the ATV to tip. If the ATV be- gins to tip over to the outside while negotiating a turn, lean more to the inside.
Avoid crossing the side of a steep hill if pos- CLIMBING UPHILL sible. When crossing the side of a hill, shift EWB01672 WARNING your weight to the uphill side of the ATV. Climbing hills improperly can cause overturns or loss of control. Use proper riding techniques described in this Owner’s Manual.
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It is important when climbing a hill to make sure that your weight is transferred forward on the ATV. This can be accomplished by leaning forward and, on steeper inclines, standing on the footboards and leaning forward over the handlebars. When- ever possible, ride straight up hills.
If you start to roll backwards, DO NOT apply either brake abruptly. If you are in “2WD”, apply only the front brake. When fully stopped, apply the rear brake as well, and then shift to the park position. If you are in “4WD”, because all wheels are inter- connected by the drive train, applying either brake will brake all wheels, therefore, avoid sudden ap- plication of either the front or rear brake as the...
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Shift your weight backward and to the up rear brake will brake all wheels. When descending side of the hill. hills, using either brake lever or the brake pedal Never go down a hill at high speed. will brake the wheels on the downhill side. Avoid ...
CROSSING A SLOPE As you travel across a slope, lean your body in the uphill direction. It may be necessary to correct the EWB01633 WARNING steering when riding on loose surfaces by pointing the front wheels slightly uphill. When riding on Improperly crossing hills or turning on hills could cause loss of control or cause the ATV to slopes, be sure not to make sharp turns either up...
CROSSING THROUGH SHALLOW WATER EWB01642 WARNING Operating this vehicle through deep or fast- flowing water can lead to loss of control or an overturn. To reduce your risk of drowning or other injuries, use care when crossing through water. Never operate this ATV water deeper than the depth specified in your Owner’s Man- ual, as tires may float, increasing the risk of an overturn.
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Test your brakes after leaving the water. If neces- Wash the ATV in fresh water if it has been operat- sary, apply them several times to let friction dry ed in salt water or muddy conditions. out the linings. Do not continue to ride your ATV without verifying that you have regained proper braking ability.
1. Center storage compartment drain plug 1. V-belt case drain plug RIDING OVER ROUGH TERRAIN EWB01652 WARNING Riding improperly over obstacles could cause loss of control or a collision. Before operating in a new area, check for obstacles. Never at- tempt to ride over large obstacles, such as large rocks or fallen trees.
accident. Be sure to keep your feet firmly mounted To reduce the tendency for the front wheels to on the footboards at all times. Avoid jumping the slide in loose or slippery conditions, positioning ATV as loss of control and damage to the ATV may your weight over the front wheels will sometimes result.
WHAT TO DO... If your ATV doesn’t turn when you want it to: Bring the ATV to a stop and practice the turning maneuvers again. Be sure you are putting your weight on the footboard to the outside of the turn.
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If your ATV is traversing a sloping surface: Be sure to ride with your weight positioned to- wards the uphill side of the ATV to maintain proper balance. If the ATV starts to tip, steer down the hill (if there are no obstacles in your way) to regain balance.
The intervals given in the periodic maintenance vice or while using the vehicle. If you are not fa- charts should be considered as a general guide miliar with vehicle service, have a Yamaha under normal riding conditions. However, DE- dealer perform the service.
For odometer or hour meter-equipped vehicles, follow the month maintenance interval if the ATV isn’t ridden for the stated distance or engine operating hours. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
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INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (150) (800) (1600) (1600) (3200) hours √ √ √ Spark arrester • Clean. • Check the air cut-off valve, reed valve, and hose Air induction sys- √...
For odometer or hour meter-equipped vehicles, follow the month maintenance interval if the ATV isn’t ridden for the stated distance or engine operating hours. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
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INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (150) (800) (1600) (1600) (3200) hours • Check operation and correct if necessary. • Check brake pedal free play and adjust if neces- √...
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INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (150) (800) (1600) (1600) (3200) hours Shock absorber as- • Check operation and correct if necessary. √ √ √ semblies • Check for oil leakage and replace if necessary. •...
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INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (150) (800) (1600) (1600) (3200) hours • Change. √ √ Final gear oil • Check ATV for oil leakage, and correct if neces- sary.
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Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.
EWB00012 WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. EBU23091 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed.
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Panel B To remove the panel 1. Remove panel A. 2. Remove the front carrier by removing the bolts. 1. Panel A To install the panel Place the panel in the original position. 1. Front carrier 2. Carrier bolt (upper) 9-11...
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1. Carrier bolt (under the fenders) 1. Panel B 2. Carrier bolt (lower) 2. Quick fastener 3. Projection 3. Remove the quick fasteners, pull panel B for- ward to release the projections, and then pull To install the panel the panel upward to remove it. 1.
Panel C To remove the panel 1. Remove the seat. (See page 5-20.) 2. Remove panel A. 3. Remove the hoses from panel C. 2. Install the front carrier by installing the bolts and tightening them to the specified torques. Tightening torques: Carrier bolt (upper): 34 N·m (3.4 kgf·m, 25 lb·ft)
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1. Bolt 1. Screw 2. Quick fastener To install the panel 5. Remove the screws under the storage com- 1. Place the panel in the original position. partment lid, and then pull the panel upward to remove it. To ease removal of panel C, shift the drive select lever into the reverse position.
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2. Install the screws, quick fasteners, bolts, and hoses. Make sure that the hoses are properly connected and routed, and are not pinched. 3. Install panel A. 4. Install the seat. Panels D and E To remove a panel 1. Panel D 1.
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To install a panel Panels F and G 1. Place the panel in the original position, and To remove a panel then install the bolt. 1. Remove the panel bolts, footboard bolt, and footboard nut. 1. Panel F 2. Footboard nut 3.
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1. Panel G 2. Footboard nut 3. Footboard bolt 4. Panel bolt 5. Projection 2. Pull the panel downward while pushing the projection. To install a panel 1. Place the panel in the original position. 2. Install the bolts and nut, and then tighten them to the specified torques.
Tightening torques: Panel bolt: 4.0 N·m (0.40 kgf·m, 3.0 lb·ft) Footboard nut: 4.0 N·m (0.40 kgf·m, 3.0 lb·ft) EBU38133 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the 1.
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If the spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check the vehicle. 1. Spark plug gap 2. Check the spark plug for electrode erosion...
Tightening torque: Spark plug: If the engine was started before checking the oil 13 N·m (1.3 kgf·m, 9.6 lb·ft) level, warm up the engine, and then wait at least 10 minutes until the oil settles for an accurate reading. If a torque wrench is not available when installing 3.
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1. Engine oil dipstick 1. Maximum level mark 2. Minimum level mark 5. Insert the dipstick completely into the oil filler 6. If the engine oil is at or below the minimum hole, and then remove it again to check the oil level mark, add sufficient oil of the recom- level.
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1. Oil filter cartridge 2. Oil filter wrench An oil filter wrench is available at a nearby Yamaha 1. Engine oil drain bolt dealer. 2. Gasket 8.
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1. O-ring 1. Torque wrench Tightening torque: Oil filter cartridge: Make sure that the O-ring is properly seated. 17 N·m (1.7 kgf·m, 13 lb·ft) 9. Install the new oil filter cartridge with an oil fil- 10. Install panel F. ter wrench, and then tighten it to the specified 11.
Be sure to wipe off spilled oil on any parts after the Why Yamalube engine and exhaust system have cooled down. YAMALUBE oil is a Genuine YAMAHA Part born of the engineers’ passion and belief that engine oil is ECB00301 an important liquid engine component.
1. Final gear oil age before each ride. If any leakage is found, have 2. Gasket a Yamaha dealer check and repair the ATV. In ad- 3. Final gear oil level check bolt dition, the final gear oil level must be checked and 4.
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To change the final gear oil 1. Park the ATV on a level surface. 2. Place an oil pan under the final gear case to collect the used oil. 3. Remove the final gear oil filler bolt, the final gear oil level check bolt, the final gear oil drain bolt and their gasket to drain the oil from the final gear case.
The differential gear case must be checked for oil leakage before each ride. If any leakage is found, 1. Final gear oil have a Yamaha dealer check and repair the ATV. 2. Gasket In addition, the differential gear oil level must be 3.
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To check the differential gear oil level 5. Install the oil filler bolt and its gasket, and then 1. Park the ATV on a level surface. tighten the bolt to the specified torque. 2. Remove the differential gear oil filler bolt and Tightening torque: its gasket, and then check the oil level in the Differential gear oil filler bolt:...
4. Install the drain bolt and its new gasket, and Recommended differential gear oil: then tighten the bolt to the specified torque. See page 11-1. Tightening torque: 6. Check the oil filler bolt gasket for damage, Differential gear oil drain bolt: and replace it if necessary.
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1.99 L (2.10 US qt, 1.75 Imp.qt) The coolant should be between the minimum and If genuine Yamaha coolant is not available, use an maximum level marks. ethylene glycol antifreeze containing corrosion in- hibitors for aluminum engines and mix with dis- tilled water at a 1:1 ratio.
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0.24 L (0.25 US qt, 0.21 Imp.qt) a Yamaha dealer check the antifreeze con- tent of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
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EBU34213 To change the coolant EWB01891 WARNING Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by hot fluid and steam blown out under pressure. Always place a thick rag over the cap when opening.
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1. Radiator cap 1. Coolant drain bolt 2. Gasket 5. Place a container under the engine, and then remove the coolant drain bolt and its gasket. (Use a trough or a similar object as shown to prevent coolant from spilling on the engine guard.) 1.
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6. Place a container under the coolant reservoir Tightening torque: to collect the used coolant. Coolant drain bolt: 7. Remove the coolant reservoir cap. 10 N·m (1.0 kgf·m, 7.4 lb·ft) 8. Disconnect the coolant reservoir hose on the coolant reservoir side, and then drain the 11.
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15. When coolant begins to flow out of the bolt 18. Loosen the cylinder head air bleed bolt, with- hole, tighten the water pump air bleed bolt to out removing it, to allow all of the air to es- the specified torque. cape from the air bleed bolt hole.
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24. Start the engine, and then check for coolant leakage. If any leakage is found, have a Yamaha dealer 1. Footboard nut check the cooling system. 2. Footboard bolt A 3.
EBU34234 Cleaning the air filter element The air filter element should be cleaned at the in- tervals specified in the periodic maintenance chart. Clean or replace the air filter element more frequently if you ride in unusually wet or dusty ar- eas.
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2. Remove the seat. (See page 5-20.) 3. Remove the air filter case cover by unhooking the air filter case cover holders. 1. Air filter element 5. Pull off the air filter element lock plate, and then remove the sponge material from the air 1.
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2. Sponge material damaged. 3. Air filter element lock plate 9. Apply Yamaha foam air filter oil or other qual- 6. Wash the sponge material gently but thor- ity foam air filter oil to the sponge material. oughly in solvent. WARNING! Always use parts cleaning solvent.
case. Never operate the engine with the air filter element removed. Doing so would al- low unfiltered air to enter the engine, caus- ing rapid engine wear and possible engine damage. Additionally, the fuel injection system would be affected resulting in poor engine performance and possible over- heating.
V-belt case, remove the V-belt case drain plug to drain the water from the case. If water drains from the V-belt case after removing the plug, have a Yamaha dealer check the ATV as the water may affect other engine parts. 9-41...
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the inter- vals specified in the periodic maintenance chart. 1. Rubber cover 2.
If a brake pad has worn to the point that the wear indicator groove has almost disappeared, have a Yamaha dealer replace the brake pads as a set. 1. Wear indicator groove...
Rear brake EBU29845 Checking the brake fluid level Before riding, check that the brake fluid is above the minimum level mark. Replenish the brake fluid if necessary. Straighten the handlebars for an accurate reading. Front brake 1. Minimum level mark Specified brake fluid: DOT 4 ECB01161...
EBU24294 Changing the brake fluid leakage. If the brake fluid level suddenly goes Have a Yamaha dealer change the brake fluid at down, have a Yamaha dealer check the brake sys- the intervals specified in the periodic maintenance tem before further riding.
Front brake 1. No brake lever free play There should be no free play at the brake lever end. If there is free play, have a Yamaha dealer in- spect the brake system. 1. No brake lever free play 9-46...
1. Remove panel G. (See page 9-10.) EBU29077 Adjusting the brake pedal free play 2. Loosen the locknut. 3. Turn the brake pedal free play adjusting nut in direction (a) to increase the free play, and in direction (b) to decrease it. 1.
2. Slight play (0.1–0.5 mm [0.004–0.02 in]) 6. Install the panel. If the correct free play cannot be obtained, have a Yamaha dealer adjust it. 1. Front axle boot (each side) When adjusting the brake pedal free play: Be sure not to step on the brake pedal.
If a cable is damaged or does not move The operation of the front and rear brake levers smoothly, have a Yamaha dealer check or replace should be checked before each ride, and the lever pivots should be lubricated if necessary.
Front brake lever EBU28833 Checking and lubricating the brake pedal The operation of the brake pedal should be checked before each ride, and the pedal pivot should be lubricated if necessary. To access the brake pedal pivot, remove panel G. (See page 9-10.) Recommended lubricant: Lithium-soap-based grease...
Recommended lubricant: EBU25024 Lithium-soap-based grease Checking the stabilizer bushes The stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance chart. Have a Yamaha dealer replace the stabilizer bush- es if necessary. 9-51...
(valve-regulated lead-acid) battery. There is no The steering shaft must be lubricated by a need to check the electrolyte or add distilled wa- Yamaha dealer at the intervals specified in the pe- ter. However, the battery lead connections need riodic maintenance chart.
2. Remove the front carrier by removing the It is recommended to have the battery serviced bolts. by a Yamaha dealer. EWB02161 WARNING Battery electrolyte is poisonous and danger- ous, as it contains sulfuric acid, which can cause severe burns.
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1. Carrier bolt (under the fenders) 1. Battery holding plate 2. Carrier bolt (lower) 2. Nut 3. Negative battery lead (black) 3. Remove the battery holding plate by remov- 4. Positive battery lead (red) ing the nuts. 5. Pull the battery out of its compartment. 4.
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Select a suitable charger and follow the manu- To install the battery facturer’s instructions. 1. Place the battery in its compartment. 2. Connect the positive battery lead first, then ECB00933 NOTICE connect the negative battery lead by installing their bolt. NOTICE: When installing the bat- To charge a VRLA (valve-regulated lead-acid) battery, a special battery charger is required.
EBU30525 Tightening torques: Replacing a fuse Carrier bolt (upper): 34 N·m (3.4 kgf·m, 25 lb·ft) Carrier bolt (lower): 34 N·m (3.4 kgf·m, 25 lb·ft) Carrier bolt (under the fenders): 7 N·m (0.7 kgf·m, 5.2 lb·ft) 5. Install the panel. Make sure the positive and negative battery leads are installed as shown.
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2. Remove panel A. (See page 9-10.) 3. Remove the blown fuse, and then install a new fuse of the specified amperage. WARNING! Always use a fuse of the spec- ified rating, and never use a substitute ob- ject in place of the proper fuse. An improper fuse or a substitute object can cause damage to the electrical system, which could lead to a fire.
40.0 A Left and right headlights Headlight fuse: This model is equipped with LED-type headlights. 10.0 A If a headlight does not come on, have a Yamaha Ignition fuse: dealer check the vehicle and replace the headlight 10.0 A if necessary.
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3. Remove the socket by pushing it in and turn- ing it counterclockwise. 1. Handlebar-mounted light cover 2. Quick fastener 1. Socket 2. Remove the bulb cover by pulling it off. 4. Remove the burnt-out bulb. 5. Place a new bulb into position. NOTICE: Do not touch the glass part of the bulb.
8. Install the handlebar-mounted light cover as NOTICE shown, and then install the quick fasteners. It is advisable to have a Yamaha dealer make this adjustment. To raise a headlight beam, turn the headlight beam adjusting screw in direction (a).
Brake/tail light This model is equipped with an LED type of brake/tail light. If the brake/tail light does not come on, have a Yamaha dealer check it. EBU25653 Removing a wheel 1. Park the ATV on a level surface. 2. Loosen the wheel nuts.
EBU25705 Installing a wheel 1. Install the wheel with the arrow mark pointing in the forward rotating direction of the wheel. 1. Tapered nut 3. Lower the ATV to the ground. 4. Tighten the wheel nuts to the specified torques. 1.
The following troubleshooting charts represent quick and easy procedures for checking these vi- tal systems yourself. However, should your ATV require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the ATV properly.
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the ATV. Check the compression. 4. Compression The engine does not start. There is compression.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. Tap water can be used in an emergency. Change to the recommended coolant as soon as possible.
EBU25861 CLEANING AND STORAGE and deterioration of wheel bearings, EBU25883 Cleaning brakes, transmission seals and electrical Frequent, thorough cleaning of your ATV will not devices. Many expensive repair bills have only enhance its appearance but will improve its resulted from improper high-pressure de- general performance and extend the useful life of tergent applications such as those avail- many components.
8. If the headlight lens has fogged up, start the 3. Fill up the fuel tank and add fuel stabilizer (Fu- engine and turn on the headlight to help re- el Med Rx if available), and then run the en- move the moisture.
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6. Put the frame on stands or blocks to raise all wheels off the ground. (Alternatively, turn the wheels each month to prevent the tires from degrading in one spot.) 7. Cover the muffler outlet with a plastic bag to prevent moisture from entering it.
EBU25964 SPECIFICATIONS Loading: EBU38811 Maximum load: 240.0 kg (530 lb) (Total weight of rider, cargo, accessories, and tongue) The 4-digit model type code can be confirmed by Engine: checking the model label. (See page 1-1.) Combustion cycle: 4-stroke Cooling system: Dimensions: Liquid cooled Overall length:...
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Size: Final gear oil: AT26 x 8-12 (BLT3, BLT6) Type: AT27 x 10-14 (BLT9, BLTC) Yamaha Friction Modified Plus Shaft Drive Oil (Part No.: Manufacturer/model: ACC-SHAFT-PL-32) or SAE 80 API GL-4 Hypoid gear oil MAXXIS/MU01Y (BLT9, BLTC) Quantity: MAXXIS/MU05Y (BLT3, BLT6) 0.20 L (0.21 US qt, 0.18 Imp.qt)
EBU25984 CONSUMER INFORMATION EBU29663 Vehicle Emission Control Information label The Vehicle Emission Control Information label is affixed at the location in the illustration. This label shows specifications related to exhaust emissions as required by federal law, state law and Environ- ment Canada.
EBU26062 Noise regulation (for USA) TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
EBU36901 Maintenance record Copies of work orders and/or receipts for parts you purchase and install will be required to document maintenance done in accordance with the warranty. The chart below is printed only as a reminder to you that the maintenance work is required. It is not acceptable proof of maintenance work. MAINTENANCE INTERVAL DATE OF SERVICING DEALER...
EBU30973 YAMAHA MOTOR CORPORATION, U.S.A. 2020 AND LATER MODEL ATV LIMITED WARRANTY (for USA) Yamaha Motor Corporation, U.S.A. hereby warrants THE CUSTOMER’S RESPONSIBILITY under this YAMAHA MOTOR CORPORATION, U.S.A. MAKES that new Yamaha ATVs purchased from warranty shall be to:...
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Attention: Warranty Department 3. Each Yamaha ATV dealer is held responsible for his setup, service and war- ranty repair work. This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration record in accordance with federal law.
Y.E.S. coverage is transferable to a new owner if you shows in the comprehensive coverage benefits. There sell or trade in your ATV. That can make your Yamaha are no mileage limitations. Coverage isn’t limited to “moving par ts” or the “drive train” like many other plans.
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Yamaha. See your dealer today! YAMAHA EXTENDED SERVICE A special note: If visiting your dealer isn’t convenient, contact Yamaha with your VIN number (vehicle identification number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O. Box 6555...
INDEX Drive select lever ............5-18 Drive select lever and driving in reverse ......7-2 Accessories and loading ..........7-5 Accessories, DC jack ........... 5-28 Air filter element, cleaning ........... 9-37 Engine break-in .............. 7-4 Axle boots ..............9-48 Engine oil ............... 6-4 Engine oil and oil filter cartridge ........
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Seat ................5-20 Shock absorber assemblies, adjusting the front and Label locations ...............2-1 rear ................5-25 Light switch ..............5-11 Spark arrester, cleaning ..........9-40 Low-range indicator light ..........5-2 Spark plug, checking ........... 9-18 Specifications .............. 11-1 Main switch ..............5-1 Speed limiter ..............5-16 Maintenance chart, emission control system ....9-3 Stabilizer bushes, checking .........
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Winch switch (equipped models) ......... 5-12 Yamaha Adventure Pro powered by Magellan® (for USA) ..............5-29 Yamalube ..............9-24 13-3...
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EBU30393 For your best ownership experience, think Genuine Yamaha! Genuine Yamaha Parts – Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle, providing you with the performance and durability you have come to expect.
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WARNING Improper ATV use can result in SEVERE INJURY or DEATH. ALWAYS USE NEVER USE NEVER CARRY NEVER USE AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS HELMET AND ROADS OR ALCOHOL PROTECTIVE GEAR NEVER operate: ALWAYS without proper training or instruction. use proper riding techniques to avoid at speeds too fast for your skills or the vehicle overturns on hills and rough...