Related Manuals for EVBOLT POWERHAUL 3
Summary of Contents for EVBOLT POWERHAUL 3
- Page 1 Electric Vehicle DC Charger POWERHAUL 3 – User Manual EVB-DC-PM30 POWERHAUL Intellectual property of EVBOLT, Inc...
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Page 2: Table Of Contents
EVSE Check – Emergency stop check ......................19 6.6.6 Operation Process ................................. 20 Operating Sequence .............................. 20 Operating Procedure (ONLINE) ........................... 20 EVBOLT iOS/Android Application ......................20 7.2.1 EVBOLT WebApp ............................20 7.2.2 Operating Procedure (OFFLINE) ......................... 21 System Initialization ............................. 21 7.3.1... - Page 3 7.3.6 Status Message .............................. 25 7.3.7 Troubleshooting ..............................26 Status Codes ................................26 Maintenance .................................. 47 General Maintenance ............................47 Replacement Kits and Accessories ........................49 Limited Product Warranty ............................50 Packing List ................................51 Intellectual property of EVBOLT, Inc...
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Page 4: Introduction
• Provides a high-contrast, screen interface with multi-function buttons. Applications • Parking garage • Commercial fleet operators • EV dealer workshops • Auto service center Intellectual property of EVBOLT, Inc Page 1 of 51... -
Page 5: User Interface
Cable holder Antenna Emergency Stop Handle Charger Gun Cable Holster Door handle CEE Socket 5pin 3P+N+PE Male 480Vac, 50A Leveling caster x 4pcs Adjust the leveling feet to fix the charger Intellectual property of EVBOLT, Inc Page 2 of 51... - Page 6 Charger Gun Holster Charger Gun Storage Intellectual property of EVBOLT, Inc Page 3 of 51...
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Page 7: Specifications
Left Button: Home / Stop charge User Authentication RFID Support ISO 14443A/B, ISO 15693, FeliCa Lite-S (RCS966), OCPP, 2D Barcode, APP, Mobile Payment Backend Support OCPP 1.6 JSON Display information *Charging process and status *Status codes Intellectual property of EVBOLT, Inc Page 4 of 51... - Page 8 63A Socket & 10M,16mm2 AC Cable Cooling Fan cooling Ingression Protection NEMA 3R ≦ 65dB(A) (Pout with DC 25kW at Rt=30°C) Anti-vandalism IK10, does not include LCD & RFID cover Acoustic Noise (dB(A)) Intellectual property of EVBOLT, Inc Page 5 of 51...
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Page 9: Led Indication And Operation Status
LED Indication and Operation Status LED Status Light Remark Standby Green Fault Charging Blue Intellectual property of EVBOLT, Inc Page 6 of 51... -
Page 10: Dimensions
Dimensions Charger Unit: mm Direction of cooling Airflow Air Out Air In Intellectual property of EVBOLT, Inc Page 7 of 51... -
Page 11: Installation Instructions
• Need sufficient space for product installation and maintenance, please keep not less than 60cm clearance distance from all around the product. • Do not move the charge in speed higher then 1Meter/second (about 3.6Km/h normal walking speed), and do not move at bumpy surface. Intellectual property of EVBOLT, Inc Page 8 of 51... -
Page 12: Grounding And Safety Requirement
National Electric Code, ANSI/NFPA 70. CAUTION: A cord extension set or second cable assembly shall not be used in addition to the cable assembly for connection of the EV to the EVSE. Intellectual property of EVBOLT, Inc Page 9 of 51... -
Page 13: Service Wiring
L2 or L3, and Neutral. Earth ground must be connected to neutral at only one point, usually at the breaker panel. 277V 277V Neutral 480V 277V 480V Three-Phase Wiring Connection DANGERS Be Aware of High Voltage! WARNING! Earth Connection is Essential! Intellectual property of EVBOLT, Inc Page 10 of 51... -
Page 14: Unpack The Charger
3. If damage is discovered, leave cabinet in original package and request immediate inspection from carrier within 3 days of delivery. 4. Contact Supplier technology to notify us about your findings. WARNING! Charger weight might be 176 lbs. (80 kg). Be careful during unpack process. Intellectual property of EVBOLT, Inc Page 11 of 51... - Page 15 STEP 1 Remove the surrounding boards. STEP 2 Remove the packaging film and the paper cover. Accessories (wall mount) are packed in a carton. Intellectual property of EVBOLT, Inc Page 12 of 51...
- Page 16 STEP 3 Remove the surrounding cardboard and film. Take out the Charger and Gun holders. Intellectual property of EVBOLT, Inc Page 13 of 51...
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Page 17: Recommended Tools For Installation And Inspection
Description EV or EV Simulator Meet CHAdeMO/CCS Standard Multiple Meter 1000V Current Probe 100Amp RFID Authorized Card RFID No Valid Card Door Key Needle-Nose plier Wi-Fi /4G signal quality checker Recommended Intellectual property of EVBOLT, Inc Page 14 of 51... -
Page 18: Installation Procedure
Open the side door and fasten the female CEE plug on the extension cable into the male CEE socket on charger, make sure both sides are inter-locked appropriately then close the door. Intellectual property of EVBOLT, Inc Page 15 of 51... - Page 19 General cord color: [L1]-Brown/ [L2]-Orange/ [L3]-Yellow/ [N]-Grey/ [G]-Green-Yellow L1 L2 L3 N STEP 4 Turn on the power source and then operation screen will be ready within 30 seconds. Intellectual property of EVBOLT, Inc Page 16 of 51...
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Page 20: Installation Inspection & Commissioning
Key & Lock of Cabinet Door Input Electricity Capacity Input Electricity Configuration < 10 Ω Grounding Resistance Grounding System Input Voltage & Frequency Network Connection & Quality Wi-Fi, 4G > -65dBm Intellectual property of EVBOLT, Inc Page 17 of 51... -
Page 21: Evse Check - Static (Non-Powered)
Cooling Fans Operation & Noise Led Status Indication EVSE Setting Function of Engineer Mode Version of H.W. & F.W. Remote Control & Monitoring Backend Server Connection Network Connection & Quality Wi-Fi, 4G > -65dBm Intellectual property of EVBOLT, Inc Page 18 of 51... -
Page 22: Evse Check - Charging
Reading of Engineer Mode Airflow & Noise of Cooling Fan Charging Record (log) Upload Remote Control & Monitoring 6.6.6 EVSE Check – Emergency stop check Item Status Remark Emergency stop & Recovery Intellectual property of EVBOLT, Inc Page 19 of 51... -
Page 23: Operation Process
Operating Procedure (ONLINE) For commercial purposes, this product can be connected to internet via Wi-Fi or 4G LTE. This is the case for Public and Semi-Public chargers. The chargers can be accessed using EVBOLT Application or WebApp. 7.2.1 EVBOLT iOS/Android Application... -
Page 24: Operating Procedure (Offline)
• The initializing process will take around 2 minutes, then shows home page. Initializing page OCPP Backend Connection Indicator Wi-Fi Connection Indicator 3G/4G Connection Indicator Unit and currency if billing function is enabled Intellectual property of EVBOLT, Inc Page 21 of 51... -
Page 25: User Authorization
• Use your RFID card or mobile app to authorize the use of the EVSE. User authorization Method: RFID, QR code and mobile APP. • Unauthorized method(s) will be darker on the screen if the method is disable. Home page Intellectual property of EVBOLT, Inc Page 22 of 51... -
Page 26: Plug In Charging Connector
• After authorization and plug-in process, the charger will start communicating with the vehicle and the screen will show the Preparing page as below illustrated. Information of Selected Charging Connector Connector Select Button Preparing page Intellectual property of EVBOLT, Inc Page 23 of 51... -
Page 27: In Charging
Press right button to select the charger connector that the user would like to stop. • User also can tap the RFID to stop charging. Tap RFID card or push stop button to stop Intellectual property of EVBOLT, Inc Page 24 of 51... -
Page 28: Charging Terminated
• When problems occur with this charger or the charging process a status code will display on screen as below illustrated. Please follow the troubleshooting table to solve the problem. Status Code Intellectual property of EVBOLT, Inc Page 25 of 51... -
Page 29: Troubleshooting
GB output relay driving fault 011017 AC connector temperature sensor broken 011018 CHAdeMO connector temperature sensor broken 011019 CCS connector temperature sensor broken 011020 GB connector temperature sensor broken 011021 Wi-Fi module broken Intellectual property of EVBOLT, Inc Page 26 of 51... - Page 30 System L3 input UVP 012206 PSU L1 input OVP 012207 PSU L2 input OVP 012208 PSU L3 input OVP 012209 PSU L1 input UVP 012210 PSU L2 input UVP 012211 PSU L3 input UVP Intellectual property of EVBOLT, Inc Page 27 of 51...
- Page 31 012236 GB GFD trip 012237 SPD trip 012238 Main power breaker trip 012239 Aux. power breaker trip 012240 PSU communication fail 012241 Wi-Fi module communication fail 012242 3G/4G module communication fail Intellectual property of EVBOLT, Inc Page 28 of 51...
- Page 32 012268 PSU Protection Alarm 012269 PSU Fan Failure Alarm 012270 PSU Input UVP 012271 PSU Input OVP 012272 PSU Walk in State 012273 PSU Power Limited State 012274 PSU Id Repeat Intellectual property of EVBOLT, Inc Page 29 of 51...
- Page 33 System AC L3 output OCP 012301 System AC L2 output Circuit Short 012302 System AC L3 output Circuit Short 012303 CCS liquid chiller water level warning 012304 Disconnected from power cabinet 012305 Meter communication timeout Intellectual property of EVBOLT, Inc Page 30 of 51...
- Page 34 Normal stop charging by user 013601 Charging Time's up 013602 Replace system air filter 013603 Reach to CHAdeMO max. plugging times 013604 Reach to CCS max. plugging times 013605 Reach to GB max. plugging times Intellectual property of EVBOLT, Inc Page 31 of 51...
- Page 35 4G disabled (separated charger only) 013629 Reserved 013630 Reserved 013631 Reserved 023700 CHAdeMO EV communication Fail 023701 CCS EV communication Fail 023702 GB EV communication Fail 023703 AC: pilot fault 023704 CHAdeMO: battery malfunction Intellectual property of EVBOLT, Inc Page 32 of 51...
- Page 36 CHAdeMO: isolation result fail 023732 CHAdeMO: mother board miss link 023733 CHAdeMO: output voltage more than limit 023734 CHAdeMO: req current more than limit 023735 CHAdeMO: re capability BMS eqr current exceed Intellectual property of EVBOLT, Inc Page 33 of 51...
- Page 37 023752 CCS_EVCC_EVErrorCode_FAILED_reserved_by_ISO_3 023753 CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_1 023754 CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_2 023755 CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_3 023756 CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_4 023757 CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_5 023758 CCS_SECC_ResponseCode_FAILED_SequenceError 023759 CCS_SECC_ResponseCode_FAILED_SignatureError 023760 CCS_SECC_ResponseCode_FAILED_UnknownSession 023761 CCS_SECC_ResponseCode_FAILED_ServiceIDInvalid 023762 CCS_SECC_ResponseCode_FAILED_Payment SelectionInvalid 023763 CCS_SECC_ResponseCode_FAILED_IdentificationSelectionInvalid 023764 CCS_SECC_ResponseCode_FAILED_ServiceSelectionInvalid 023765 CCS_SECC_ResponseCode_FAILED_CertificateExpired 023766 CCS_SECC_ResponseCode_FAILED_CertificateNotYetValid Intellectual property of EVBOLT, Inc Page 34 of 51...
- Page 38 CCS_SECC_ResponseCode_FAILED_ContactorError 023783 CCS_SECC_ResponseCode_FAILED_CertificateNotAllowedAtThisEVSE 023784 CCS_SECC_ResponseCode_FAILED_GAChargeStop 023785 CCS_SECC_ResponseCode_FAILED_AlignmentError 023786 CCS_SECC_ResponseCode_FAILED_ACDError 023787 CCS_SECC_ResponseCode_FAILED_AssociationError 023788 CCS_SECC_ResponseCode_FAILED_EVSEChargeAbort 023789 CCS_SECC_ResponseCode_FAILED_NoSupportedApp-Protocol 023790 CCS_SECC_ResponseCode_FAILED_ContractNotAccepted 023791 CCS_SECC_ResponseCode_FAILED_MOUnknown 023792 CCS_SECC_ResponseCode_FAILED_OEM_Prov_CertificateRevoke 023793 CCS_SECC_ResponseCode_FAILED_OEM_SubCA1_CertificateRevoked 023794 CCS_SECC_ResponseCode_FAILED_OEM_SubCA2_CertificateRevoked 023795 CCS_SECC_ResponseCode_FAILED_OEM_RootCA_CertificateRevoked 023796 CCS_SECC_ResponseCode_FAILED_MO_Prov_CertificateRevoked 023797 CCS_SECC_ResponseCode_FAILED_MO_SubCA1_CertificateRevoked Intellectual property of EVBOLT, Inc Page 35 of 51...
- Page 39 CCS_SECC_TIMEOUT_SLAC_TP_EVSE_avg_atten_calc 023814 CCS_SECC_TIMEOUT_SLAC_CM_ATTEN_CHAR_RSP 023815 CCS_SECC_TIMEOUT_SLAC_CM_VALIDATE_REQ_1ST__CM_SLAC_MATCH_REQ 023816 CCS_SECC_TIMEOUT_SLAC_TT_EVSE_assoc_session 023817 CCS_SECC_TIMEOUT_SLAC_TT_EVSE_vald_toggle 023818 CCS_SECC_TIMEOUT_SLAC_CM_MNBC_SOUND_IND 023819 CCS_SECC_TIMEOUT_SLAC_CM_VALIDATE_REQ_2ND__CM_SLAC_MATCH_REQ 023820 CCS_SECC_TIMEOUT_SLAC_reserved_3 023821 CCS_SECC_TIMEOUT_SLAC_reserved_4 023822 CCS_SECC_TIMEOUT_SLAC_reserved_5 023823 CCS_SECC_TIMEOUT_SLACC_SDP_UDP_TT_match_join 023824 CCS_SECC_TIMEOUT_SLACC_SDP_TCP_TT_match_join 023825 CCS_SECC_TIMEOUT_SLACC_SDP_TP_amp_map_exchange 023826 CCS_SECC_TIMEOUT_SLACC_SDP_TP_link_ready_notification 023827 CCS_SECC_TIMEOUT_SLACC_SDP_reserved_1 023828 CCS_SECC_TIMEOUT_SLACC_SDP_reserved_2 Intellectual property of EVBOLT, Inc Page 36 of 51...
- Page 40 CCS_SECC_TIMEOUT_V2G_Sequence_Time 023845 CCS_SECC_TIMEOUT_V2G_ReadyToCharge_Performance_Time 023846 CCS_SECC_TIMEOUT_V2G_CommunicationSetup_Performance_Time 023847 CCS_SECC_TIMEOUT_V2G_CableCheck_Performance_Time 023848 CCS_SECC_TIMEOUT_V2G_CPState_Detection_Time 023849 CCS_SECC_TIMEOUT_V2G_CPOscillator_Retain_Time 023850 CCS_SECC_TIMEOUT_V2G_PreCharge_Performace_Time 023851 CCS_SECC_TIMEOUT_V2G_reserved_2 023852 CCS_SECC_TIMEOUT_V2G_reserved_3 023853 CCS_SECC_TIMEOUT_V2G_reserved_4 023854 CCS_SECC_TIMEOUT_V2G_reserved_5 023855 CCS_CAN_TIMEOUT_TP_GET_EV_TARGET_INFO 023856 CCS_CAN_TIMEOUT_TT_GET_EV_TARGET_INFO 023857 CCS_CAN_TIMEOUT_TP_GET_EV_BATTERY_INFO 023858 CCS_CAN_TIMEOUT_TT_GET_EV_BATTERY_INFO 023859 CCS_CAN_TIMEOUT_TP_EV_STOP_EVENT Intellectual property of EVBOLT, Inc Page 37 of 51...
- Page 41 CCS_CAN_TIMEOUT_TP_CONNECTOR_INFO 023876 CCS_CAN_TIMEOUT_TT_CONNECTOR_INFO 023877 CCS_CAN_TIMEOUT_TT_RTC_INFO 023878 CCS_CAN_TIMEOUT_TP_RTC_INFO 023879 CCS_CAN_TIMEOUT_TP_EVSE_PRECHARGE_INFO 023880 CCS_CAN_TIMEOUT_TT_EVSE_PRECHARGE_INFO 023881 CCS_CAN_TIMEOUT_MSG_Sequence 023882 CCS_CAN_MSG_Unrecognized_CMD_ID 023883 CCS_SECC_DIN_Msg_Decode_Error 023884 CCS_SECC_DIN_Msg_Encode_Error 023885 CCS_SECC_ISO1_Msg_Decode_Error 023886 CCS_SECC_ISO1_Msg_Encode_Error 023887 CCS_SECC_ISO2_Msg_Decode_Error 023888 CCS_SECC_ISO2_Msg_Encode_Error 023889 CCS_SECC_CP_State_Error 023890 CCS_SECC_Unexpected_60V_Before_Charing_Error Intellectual property of EVBOLT, Inc Page 38 of 51...
- Page 42 GBT_BMS_PRESENT_VOLTAGE_FAULT 023906 GBT_BMS_VOLTAGE_OVER_RANGE 023907 GBT_BSM_CHARGE_ALLOW_00_10MIN_COUUNTDONE 023908 GBT_WAIT_GROUNDFAULT_TIMEOUT 023909 GBT_ADC_MORE_THAN_10V 023910 GBT_ADC_MORE_THAN_60V 023911 GBT_CHARGER_GET_NORMAL_STOP_CMD 023912 GBT_CHARGER_GET_EMERGENCY_STOP_CMD 023913 GBT_ISOLATION_RESULT_FAIL 023914 GBT_MOTHER_BOARD_MISS_LINK 023915 GBT_OUTPUT_VOLTAGE_MORE_THAN_LIMIT 023916 GBT_REQ_CURRENT_MORE_THAN_LIMIT 023917 GBT_OUTPUT_VOLTAGE_MORE_THAN_10_PERCENT 023918 GBT_OUTPUT_VOLTAGE_DIFF_BCS_5_PERCENT 023919 GBT_STOP_ADC_MORE_THAN_10V 023920 Reserved Intellectual property of EVBOLT, Inc Page 39 of 51...
- Page 43 GBT_CEM_BSM_TIMEOUT 023937 GBT_CEM_BST_TIMEOUT 023938 GBT_CEM_BSD_TIMEOUT 023939 GBT_CEM_BEM_OTHER_TIMEOUT 023940 GBT_BEM_CRM_TIMEOUT 023941 GBT_BEM_CRMAA_TIMEOUT 023942 GBT_BEM_CTS_CML_TIMEOUT 023943 GBT_BEM_CRO_TIMEOUT 023944 GBT_BEM_CCS_TIMEOUT 023945 GBT_BEM_CST_TIMEOUT 023946 GBT_BEM_CSD_TIMEOUT 023947 GBT_BEM_BEM_OTHER_TIMEOUT 023948 Reserved 023949 Reserved 023950 GBT_BST_SOC_GOAL 023951 GBT_BST_TOTAL_VOLTAGE_GOAL Intellectual property of EVBOLT, Inc Page 40 of 51...
- Page 44 023968 Reserved 023969 Reserved 023970 GBT_BSM_CELL_OVER_VOLTAGE 023971 GBT_BSM_CELL_UNDER_VOLTAGE 023972 GBT_BSM_OVER_SOC 023973 GBT_BSM_UNDER_SOC 023974 GBT_BSM_CURRENT 023975 GBT_BSM_TEMPERATURE 023976 GBT_BSM_ISOLATE 023977 GBT_BSM_OUTPUT_CONNECTOR 023978 023979 EV full charging 023980 ERROR_CODE_CHADEMO_BMS_CHARGE_ALLOW_ERROR 023981 ERROR_CODE_CHADEMO_OUTPUT_VOLTAGE_MORE_THAN_10_PERCENT 023982 ERROR_CODE_CHADEMO_ADC_LESS_THAN_10V Intellectual property of EVBOLT, Inc Page 41 of 51...
- Page 45 041034 Shutter fault 041035 Ble module broken 041036 Rotary switch fault 042200 System L1 input OVP 042201 System L2 input OVP 042202 System L3 input OVP 042203 System L1 input UVP Intellectual property of EVBOLT, Inc Page 42 of 51...
- Page 46 3G/4G module communication fail 042244 Bluetooth module communication fail 042246 Aux. power module communication fail 042247 Relay control board/smart box communication fail 042251 Emergency stop 042252 Door open 042253 System fan decay Intellectual property of EVBOLT, Inc Page 43 of 51...
- Page 47 Self-test Failed due to AC Contact failure 042286 Self-test Failed due to communication of PSU failure 042287 Self-test Failed due to Model name is none match 042291 Self-test Failed due to communication of GBT board failure Intellectual property of EVBOLT, Inc Page 44 of 51...
- Page 48 System task is lost 042327 DC input OVP 042328 DC input UVP 043600 Normal stop charging by user 043601 Charging Time's up 043602 Replace system air filter 043607 CSU firmware update fail Intellectual property of EVBOLT, Inc Page 45 of 51...
- Page 49 Internet through Wi-Fi 043624 disconnected from Internet through 3G/4G 043625 disconnected from AP through Wi-Fi 043626 disconnected from APN through 3G/4G 043627 Wi-Fi disabled (separated charger only) 043628 4G disabled (separated charger only) Intellectual property of EVBOLT, Inc Page 46 of 51...
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Page 50: Maintenance
WARNING: Danger of electrical shock or injury. Turn OFF power at the panelboard or load center before working on the equipment or removing any component. Do not remove circuit protective devices or any other component until the power is turned OFF. Intellectual property of EVBOLT, Inc Page 47 of 51... - Page 51 • After opening the front door of the DC Fast Charger, turn off the main breaker and auxiliary breaker before any maintenance work. • Replace the ventilation filter every six to twelve months. Intellectual property of EVBOLT, Inc Page 48 of 51...
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Page 52: Replacement Kits And Accessories
MW Aux. Power HEP-100-12V MW Aux. Power HEP-185-24V Control & Supervisory Unit (CSU) Surge Protection Device (SPD) DC Fan Air Filters AWG#5 (16mm²) Cable x 5 (L1, L2, L3, N, PE) Door Key Intellectual property of EVBOLT, Inc Page 49 of 51... -
Page 53: Limited Product Warranty
In order to receive the remedy, set for above, you must contact Supplier during the warranty period and provide the model number, series number, proof of purchase, and date of purchase. This warranty does not cover the damages caused by adapter usage accident or by other unauthorized operation/service. Intellectual property of EVBOLT, Inc Page 50 of 51... -
Page 54: Packing List
Packing List Item Description Remark EVSE User Manual OQC Report RFID Card Cabinet Key 10 meter AC Power cord Intellectual property of EVBOLT, Inc Page 51 of 51... - Page 55 © 2022 EVBOLT INC. All Rights Reserved. Intellectual property of EVBOLT, Inc...
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